Determining Stresses in a Pipe Under Non-Uniform Exterior Loads
20170350786 · 2017-12-07
Assignee
Inventors
Cpc classification
E21B47/007
FIXED CONSTRUCTIONS
G01M5/0058
PHYSICS
International classification
Abstract
Systems and methods for determining stresses in pipe under non-uniform exterior loads to test the pipe design for structural integrity by approximating non-uniform exterior loads on the pipe and performing a stress analysis of the pipe under the non-uniform exterior loading to determine the stresses in the pipe.
Claims
1. A method for determining stresses in a pipe under non-uniform exterior loads, which comprises: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving two of the multiple stress equations that each represent a radial stress for the pipe, two of the multiple stress equations that each represent a hoop stress for the pipe, which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; and c) calculating a stress intensity for the pipe using a computer processor, the total radial stress, the total hoop stress, the total shear stress and a predetermined total axial stress for the pipe.
2. The method of claim 1, wherein the predetermined pipe radius and the predetermined pipe angle are each within a respective predetermined range.
3. The method of claim 2, wherein the predetermined range for the predetermined pipe radius is greater than the inside radius of the pipe and is less than the outside radius of the pipe.
4. The method of claim 3, wherein the predetermined range for the predetermined pipe angle is greater than zero and is less than π.
5. The method of claim 4, further comprising repeating steps b)-c) with another predetermined pipe radius and another predetermined pipe angle until a maximum stress intensity for the pipe is calculated.
6. The method of claim 1, wherein the two of the multiple stress equations that represent the radial stress are:
7. The method of claim 6, further comprising calculating p.sub.o and p.sub.i using:
p.sub.o=½(P.sub.H+P.sub.h)
p.sub.i=P.sub.i wherein p.sub.o is an outside pressure on the pipe, p.sub.i is an inside pressure on the pipe, P.sub.H is the maximum lateral pressure on the pipe and P.sub.h is the minimum lateral pressure on the pipe.
8. The method of claim 1, wherein the stress intensity is calculated using:
σ.sub.vm=√{square root over (½[(σ.sub.r−σ.sub.θ).sup.2+(σ.sub.θ−σ.sub.z).sup.2+(σ.sub.z−σ.sub.r).sup.2]+3τ.sub.rθ.sup.2)} σ.sub.r is the total radial stress, σ.sub.θ is the total hoop stress, σ.sub.z is the total axial stress and τ.sub.rθ is the total shear stress.
9. The method of claim 5, further comprising: comparing the maximum stress intensity and a yield strength for the pipe; and selecting another inside radius of the pipe, another outside radius of the pipe an another yield strength for the pipe.
10. A non-transitory program carrier device tangibly carrying computer executable instructions for determining stresses in a pipe under non-uniform exterior loads, the instructions being executable to implement: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving two of the multiple stress equations that each represent a radial stress for the pipe, two of the multiple stress equations that each represent a hoop stress for the pipe, which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; and c) calculating a stress intensity for the pipe using the total radial stress, the total hoop stress, the total shear stress and a predetermined total axial stress for the pipe.
11. The program carrier device of claim 10, wherein the predetermined pipe radius and the predetermined pipe angle are each within a respective predetermined range.
12. The program carrier device of claim 11, wherein the predetermined range for the predetermined pipe radius is greater than the inside radius of the pipe and is less than the outside radius of the pipe.
13. The program carrier device of claim 12, wherein the predetermined range for the predetermined pipe angle is greater than zero and is less than π.
14. The program carrier device of claim 13, further comprising repeating steps b)-c) with another predetermined pipe radius and another predetermined pipe angle until a maximum stress intensity for the pipe is calculated.
15. The program carrier device of claim 10, wherein the two of the multiple stress equations that represent the radial stress are:
16. The program carrier device of claim 15, further comprising calculating p.sub.o and p.sub.i using:
p.sub.o=½(P.sub.H+P.sub.h)
p.sub.i=P.sub.i wherein p.sub.o is an outside pressure on the pipe, p.sub.i is an inside pressure on the pipe, P.sub.H is the maximum lateral pressure on the pipe and P.sub.h is the minimum lateral pressure on the pipe.
17. The program carrier device of claim 10, wherein the stress intensity is calculated using:
σ.sub.vm=√{square root over (½[(σ.sub.r−σ.sub.θ).sup.2+(σ.sub.θ−σ.sub.z).sup.2+(σ.sub.z−σ.sub.r).sup.2]+3τ.sub.rθ.sup.2)} σ.sub.r is the total radial stress, σ.sub.θ is the total hoop stress, σ.sub.z is the total axial stress and τ.sub.rθ is the total shear stress.
18. The program carrier device of claim 14, further comprising: comparing the maximum stress intensity and a yield strength for the pipe; and selecting another inside radius of the pipe, another outside radius of the pipe an another yield strength for the pipe.
19. A non-transitory program carrier device tangibly carrying computer executable instructions for determining stresses in a pipe under non-uniform exterior loads, the instructions being executable to implement: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving the multiple stress equations that represent a radial stress for the pipe, two of the multiple stress equations that represent a loop stress for the pipe; which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; c) calculating a stress intensity for the pipe using the total radial stress, the total hoop stress, the total shear stress, and a predetermined total axial stress for the pipe; and d) repeating steps b)-c) with another predetermined pipe radius and another predetermined pipe angle until a maximum stress intensity for the pipe is calculated.
20. The program carrier device of claim 19, wherein the predetermined pipe radius and the predetermined pipe angle are each within a respective predetermined range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The present disclosure is described below with references to the accompanying drawings in which like elements are referenced with like reference numerals, and in which:
[0008]
[0009]
[0010]
[0011]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] The present disclosure overcomes one or more deficiencies in the prior art by providing systems and methods for determining stresses in pipe under non-uniform exterior loads to test the pipe design for structural integrity.
[0013] In one embodiment, the present disclosure includes a method for determining stresses in a pipe under non-uniform exterior loads, which comprises: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving two of the multiple stress equations that each represent a radial stress for the pipe, two of the multiple stress equations that each represent a hoop stress for the pipe, which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; and c) calculating a stress intensity for the pipe using a computer processor, the total radial stress, the total hoop stress, the total shear stress and a predetermined total axial stress for the pipe.
[0014] In another embodiment, the present disclosure includes a non-transitory program carrier device tangibly carrying computer executable instructions for determining stresses in a pipe under non-uniform exterior loads, the instructions being executable to implement: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving two of the multiple stress equations that each represent a radial stress for the pipe, two of the multiple stress equations that each represent a hoop stress for the pipe, which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; and c) calculating a stress intensity for the pipe using the total radial stress, the total hoop stress, the total shear stress and a predetermined total axial stress for the pipe.
[0015] In yet another embodiment, the present disclosure includes a non-transitory program carrier device tangibly carrying computer executable instructions for determining stresses in a pipe under non-uniform exterior loads, the instructions being executable to implement: a) determining coefficients in multiple stress equations for the pipe by solving boundary condition equations using a maximum lateral pressure on the pipe, a minimum lateral pressure on the pipe, an inside radius of the pipe and an outside radius of the pipe; b) solving the multiple stress equations that represent a radial stress for the pipe, two of the multiple stress equations that represent a loop stress for the pipe; which are added together to represent a total radial stress and a total hoop stress, and one of the multiple stress equations that represents a total shear stress for the pipe using one or more of the coefficients, a predetermined pipe radius and a predetermined pipe angle; c) calculating a stress intensity for the pipe using the total radial stress, the total hoop stress, the total shear stress, and a predetermined total axial stress for the pipe; and d) repeating steps b)-c) with another predetermined pipe radius and another predetermined pipe angle until a maximum stress intensity for the pipe is calculated.
[0016] The subject matter of the present disclosure is described with specificity, however, the description itself is not intended to limit the scope of the disclosure. The subject matter thus, might also be embodied in other ways, to include different steps or combinations of steps similar to the ones described herein, in conjunction with other present or future technologies. Moreover, although the term “step” may be used herein to describe different elements of methods employed, the term should not be interpreted as implying any particular order among or between various steps herein disclosed unless otherwise expressly limited by the description to a particular order. While the present disclosure may be applied in the oil and gas industry, it is not limited thereto and may also be applied in other industries to achieve similar results.
Method Description
[0017] Referring now to
[0018] Stresses in casing due to uniform internal and external fluid pressure distributions are usually determined by solving well known Lame's stress equations 1(a) and 1(b):
where σ.sub.r1 is the radial stress as a function of r, σ.sub.θ1 is the hoop stress as a function of r, p.sub.i is the inside pressure, p.sub.o is the outside pressure, r is the radius, r.sub.i is the inside radius, and r.sub.o is the outside radius.
[0019] A new solution exists for determining stresses in casing due to a non-uniform exterior pressure distribution that has a maximum value at θ=0,π and a minimum value at θ=π/2, 3π/2, which is represented by solving stress equations 2(a), 2(b), and 2(c):
where σ.sub.r2 is the radial stress as a function of r and θ, σ.sub.θ2 is the hoop stress as a function of r and θ, τ.sub.rθ is the shear stress as a function of r and θ, and c.sub.0-c.sub.3 are unknown coefficients. By appropriate choice of the coefficients, a combination of stress equations 1(a), 1(b) and stress equations 2(a), 2(b), 2(c) provides a complete description of the stresses in the casing due to internal and external fluid pressure distributions and a non-uniform exterior pressure distribution caused by, for example, salt loading.
[0020] In
[0021] The boundary conditions for the section of casing 202 in
σ.sub.r=−p.sub.H,r=r.sub.0,θ=0 3(a)
σ.sub.r=−p.sub.H,r=r.sub.0,θ=π/2 3(b)
σ.sub.r=−P.sub.i,r=r.sub.i 3(c)
τ.sub.rθ=0,r=r.sub.i 3(d)
τ.sub.rθ=0,r=r.sub.o 3(e)
The boundary conditions represented by equations 3(a)-3(e) can be solved by first solving for p.sub.o and p.sub.i using a known maximum lateral pressure P.sub.H, a known minimum lateral pressure P.sub.h and equations 4(a), 4(b):
p.sub.o=½(P.sub.H+P.sub.h) 4(a)
p.sub.i=P.sub.i 4(b)
Given p.sub.o and p.sub.i, the boundary conditions represented by equations 3(a)-3(e) now decompose into boundary conditions for stress equations 2(a), 2(b), 2(c), which are represented by equations 5(a)-5(d):
σ.sub.r=−½(P.sub.H−P.sub.h),θ=0,r=r.sub.o 5(a)
σ.sub.r=0,r=r.sub.i 5(b)
τ.sub.rθ=0,r=r.sub.i 5(c)
τ.sub.rθ=0,r=r.sub.o 5(d)
[0022] Referring again to
[0023] In step 102, formation pressures on the casing are automatically input or they may be manually input using the client interface and/or the video interface described further in reference to
[0024] In step 104, predetermined casing parameters are automatically input or they may be manually input using the client interface and/or the video interface described further in reference to
[0025] In step 106, coefficients (i.e. p.sub.o, p.sub.i, and c.sub.0-c.sub.3) in stress equations 1(a), 1(b) and stress equations 2(a), 2(b), 2(c) for the casing are determined by solving equations 4(a), 4(b) and equations 5(a)-5(d) using the formation pressures from step 102, one or more casing parameters from step 104 and techniques well known in the art.
[0026] In step 110, a maximum Von Mises stress intensity is calculated for the casing using equation (6):
σ.sub.vm=√{square root over (½[(σ.sub.r−σ.sub.θ).sup.2+(σ.sub.θ−σ.sub.z).sup.2+(σ.sub.z−σ.sub.r).sup.2]+3τ.sub.rθ.sup.2)} (6)
to calculate the Von Mises stress intensity for specified values of r and θ (i.e. a point in the casing) within a predetermined range for r and θ (e.g. ri<r<ro, 0<θ<π). The total radial stress and the total hoop stress in equation (6) are calculated using the coefficients determined in step 106 and the specified values of r and θ to solve for the radial stress and the hoop stress in stress equations 1(a), 1(b) and in stress equations 2(a), 2(b), which are added together. The total axial stress σ.sub.z in equation (6) is taken from step 104 and the total shear stress is taken from the result of equation 2(c) using the specified values of r and θ and one or more of the coefficients. In this manner, the Von Mises stress intensity, which represents a stress value for the casing, can be calculated for any point in the casing to determine the maximum Von Mises stress intensity and whether the casing is near or beyond the point of failure. There are many well known methods that may be used to determine the values of r and θ that will produce a maximum Von Mises stress intensity.
[0027] In step 112, the method 100 determines if the maximum Von Mises stress intensity calculated in step 110 is greater than or equal to the casing yield strength from step 104. If the maximum Von Mises stress intensity is greater than or equal to the casing yield strength, then the method 100 proceeds to step 113. If the maximum Von Mises stress intensity is not greater than or equal to the casing yield strength, then the method 100 ends because the structural integrity of the casing is within acceptable limits.
[0028] In step 113, the method 100 determines if there are any new casing parameters to try for determining if the maximum Von Mises stress intensity is greater than or equal to the casing yield strength in step 112 based on an independent evaluation of the available casing parameters. If there are new casing parameters, then the method 100 proceeds to step 114. If there are no new casing parameters, then the method 100 ends because there are no more new casing parameters that will produce a Von Mises stress intensity that is less than the casing yield strength.
[0029] In step 114, new casing parameters are automatically selected for the inside diameter, the outside diameter and the yield strength of the casing or they may be manually selected using the client interface and/or the video interface described further in reference to
System Description
[0030] The present disclosure may be implemented through a computer-executable program of instructions, such as program modules, generally referred to as software applications or application programs executed by a computer. The software may include, for example, routines, programs, objects, components and data structures that perform particular tasks or implement particular abstract data types. The software forms an interface to allow a computer to react according to a source of input. WellCat™, which is a commercial software application marketed by Landmark Graphics Corporation, may be used as an interface application to implement the present disclosure. The software may also cooperate with other code segments to initiate a variety of tasks in response to data received in conjunction with the source of the received data. The software may be stored and/or carried on any variety of memory such as CD-ROM, magnetic disk, bubble memory and semiconductor memory (e.g. various types of RAM or ROM). Furthermore, the software and its results may be transmitted over a variety of carrier media such as optical fiber, metallic wire and/or through any of a variety of networks, such as the Internet.
[0031] Moreover, those skilled in the art will appreciate that the disclosure may be practiced with a variety of computer-system configurations, including hand-held devices, multiprocessor systems, microprocessor-based or programmable-consumer electronics, minicomputers, mainframe computers, and the like. Any number of computer-systems and computer networks are acceptable for use with the present disclosure. The disclosure may be practiced in distributed-computing environments where tasks are performed by remote-processing devices that are linked through a communications network. In a distributed-computing environment, program modules may be located in both local and remote computer-storage media including memory storage devices. The present disclosure may therefore, be implemented in connection with various hardware, software or a combination thereof, in a computer system or other processing system.
[0032] Referring now to
[0033] The memory primarily stores the application programs, which may also be described as program modules containing computer-executable instructions, executed by the computing unit for implementing the present disclosure described herein and illustrated in
[0034] Although the computing unit is shown as having a generalized memory, the computing unit typically includes a variety of computer readable media. By way of example, and not limitation, computer readable media may comprise computer storage media and communication media. The computing system memory may include computer storage media in the form of volatile and/or nonvolatile memory such as a read only memory (ROM) and random access memory (RAM). A basic input/output system (BIOS), containing the basic routines that help to transfer information between elements within the computing unit, such as during start-up, is typically stored in ROM. The RAM typically contains data and/or program modules that are immediately accessible to, and/or presently being operated on, the processing unit. By way of example, and not limitation, the computing unit includes an operating system, application programs, other program modules, and program data.
[0035] The components shown in the memory may also be included in other removable/nonremovable, volatile/nonvolatile computer storage media or they may be implemented in the computing unit through an application program interface (“API”) or cloud computing, which may reside on a separate computing unit connected through a computer system or network. For example only, a hard disk drive may read from or write to nonremovable, nonvolatile magnetic media, a magnetic disk drive may read from or write to a removable, nonvolatile magnetic disk, and an optical disk drive may read from or write to a removable, nonvolatile optical disk such as a CD ROM or other optical media. Other removable/nonremovable, volatile/nonvolatile computer storage media that can be used in the exemplary operating environment may include, but are not limited to, magnetic tape cassettes, flash memory cards, digital versatile disks, digital video tape, solid state RAM, solid state ROM, and the like. The drives and their associated computer storage media discussed above provide storage of computer readable instructions, data structures, program modules and other data for the computing unit.
[0036] A client may enter commands and information into the computing unit through the client interface, which may be input devices such as a keyboard and pointing device, commonly referred to as a mouse, trackball or touch pad. Input devices may include a microphone, joystick, satellite dish, scanner, or the like. These and other input devices are often connected to the processing unit through the client interface that is coupled to a system bus, but may be connected by other interface and bus structures, such as a parallel port or a universal serial bus (USB).
[0037] A monitor or other type of display device may be connected to the system bus via an interface, such as a video interface. A graphical user interface (“GUI”) may also be used with the video interface to receive instructions from the client interface and transmit instructions to the processing unit. In addition to the monitor, computers may also include other peripheral output devices such as speakers and printer, which may be connected through an output peripheral interface.
[0038] Although many other internal components of the computing unit are not shown, those of ordinary skill in the art will appreciate that such components and their interconnection are well known.
[0039] While the present disclosure has been described in connection with presently preferred embodiments, it will be understood by those skilled in the art that it is not intended to limit the disclosure to those embodiments. It is therefore, contemplated that various alternative embodiments and modifications may be made to the disclosed embodiments without departing from the spirit and scope of the disclosure defined by the appended claims and equivalents thereof.