METHOD OF QUENCHING STEEL PIPE, APPARATUS FOR QUENCHING STEEL PIPE, METHOD OF MANUFACTURING STEEL PIPE AND FACILITY FOR MANUFACTURING STEEL PIPE
20170349965 · 2017-12-07
Inventors
Cpc classification
C21D1/00
CHEMISTRY; METALLURGY
C21D1/18
CHEMISTRY; METALLURGY
B21B45/0233
PERFORMING OPERATIONS; TRANSPORTING
B21B23/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21B45/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method quenches a steel pipe and an apparatus quenches a steel pipe by which a steel pipe having excellent and uniform quality can be acquired by applying uniform rapid cooling to the steel pipe in a longitudinal direction as well as in a circumferential direction of the steel pipe using a simple unit. Movements of a heated steel pipe in a direction parallel to and in a direction perpendicular to a pipe axis of the steel pipe are stopped, and cooling water is jetted onto an outer surface of the steel pipe from four or more spray nozzles arranged spirally outside the steel pipe while rotating the steel pipe about the pipe axis.
Claims
1.-11. (canceled)
12. A method of quenching a steel pipe comprising: stopping movements of a moving heated steel pipe in a direction parallel to and in a direction perpendicular to a pipe axis of the steel pipe, and jetting cooling water onto an outer surface of the steel pipe from four or more spray nozzles arranged spirally at equal intervals outside the steel pipe while rotating the steel pipe about the pipe axis.
13. The method according to claim 12, wherein a spiral arrangement of the spray nozzles is provided in two or more rows.
14. The method according to claim 13, wherein cooling water is jetted onto the outer surface of the steel pipe from the spray nozzles positioned on sides opposite each other with respect to the pipe axis on a plane perpendicular to the pipe axis of the steel pipe.
15. The method according to claim 12, wherein rotational speed of the steel pipe is 5 rpm or more and 300 rpm or less.
16. An apparatus for quenching a steel pipe comprising: two or more rotating rolls provided that rotate a heated steel pipe about a pipe axis of the steel pipe; six or more spray nozzles arranged spirally at substantially equal intervals outside the steel pipe rotated by the rotating rolls and provided to spray cooling water; and two or more headers provided to supply cooling water to the spray nozzles.
17. The apparatus according to claim 16, wherein the headers are arranged substantially parallel to the pipe axis, and the spray nozzles are mounted on the header at an equal pitch P.sub.SN.
18. The apparatus according to claim 17, wherein the rotating roll is arranged between the spray nozzles at an equal pitch P.sub.RL in a direction parallel to the pipe axis of the steel pipe, and a P.sub.RL value satisfies the relationship of P.sub.RL=N.Math.P.sub.SN with respect to an arbitrary integer N.
19. The apparatus according to claim 16, wherein the number of rows of spirals of the spray nozzles is two or more.
20. The apparatus according to claim 19, wherein the spray nozzles are arranged on sides opposite each other with respect to the pipe axis on a plane perpendicular to the pipe axis of the steel pipe.
21. A method of manufacturing a steel pipe comprising quenching a steel pipe by the method according to claim 12.
22. A facility for manufacturing a steel pipe comprising the apparatus according to claim 16.
23. The method according to claim 13, wherein rotational speed of the steel pipe is 5 rpm or more and 300 rpm or less.
24. The method according to claim 14, wherein rotational speed of the steel pipe is 5 rpm or more and 300 rpm or less.
25. The apparatus according to claim 17, wherein the number of rows of spirals of the spray nozzles is two or more.
26. The apparatus according to claim 18, wherein the number of rows of spirals of the spray nozzles is two or more.
27. A method of manufacturing a steel pipe comprising quenching a steel pipe by the method according to claim 13.
28. A method of manufacturing a steel pipe comprising quenching a steel pipe by the method according to claim 14.
29. A method of manufacturing a steel pipe comprising quenching a steel pipe by the method according to claim 15.
30. A facility for manufacturing a steel pipe comprising the apparatus according to claim 17.
31. A facility for manufacturing a steel pipe comprising the apparatus according to claim 18.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
REFERENCE SIGNS LIST
[0032] 1: steel pipe
[0033] 2: cooling water
[0034] 3: spray nozzle
[0035] 4: header
[0036] 5: rotating roll
DETAILED DESCRIPTION
[0037] A type of steel pipe is not particularly limited, and steel pipe may be a seamless steel pipe, an electric resistivity welded steel pipe, an UOE steel pipe or the like, for example.
[0038]
[0039] As the spray nozzle 3, it is preferable that a spray nozzle can jet cooling water 2 in a range wider than a diameter of a jetting port, and the spray nozzles 3 are arranged such that jetting regions of cooling water 2 overlap with each other spirally (see
[0040] It is preferable that the spray nozzles 3 be arranged such that a center axis of the jetting port of the spray nozzle 3 intersects the pipe axis of the steel pipe 1 perpendicularly. The reason is that when cooling water 2 is jetted in a tangential direction of the steel pipe 1 (see
[0041] As described previously, the spray nozzles 3 are arranged spirally at equal intervals outside the steel pipe. Accordingly, the plurality of spray nozzles 3 are arranged in a direction parallel to the pipe axis (see
[0042] With such a configuration, movements of the steel pipe 1 in a direction parallel to and in a direction perpendicular to the pipe axis of the steel pipe 1 are stopped at a predetermined position and rapid cooling can be performed while rotating the steel pipe 1 about the pipe axis. As a result, the steel pipe 1 can be cooled over the whole length simultaneously. Further, it is unnecessary to install a header or a conveyance unit having an excessively large length. Hence, uniform rapid cooling can be performed in the longitudinal direction and in the circumferential direction of the steel pipe 1 using a simple unit. “Movements of the steel pipe 1 in a direction parallel to and in a direction perpendicular to the pipe axis of the steel pipe 1 are stopped at a predetermined position” means that the steel pipe is not positively moved in the pipe axis direction and in the direction perpendicular to the pipe axis direction when the steel pipe is rapidly cooled. Vibrations of the steel pipe generated due to rotation of the steel pipe about the pipe axis and unavoidable unintended movements of the steel pipe in the pipe axis direction and in the direction perpendicular to the pipe axis direction that may be generated due to such vibrations are included in a state “movements of the steel pipe 1 in a direction parallel to and in a direction perpendicular to the pipe axis of the steel pipe 1 are stopped at a predetermined position”.
[0043] When the rotational speed of the steel pipe 1 is excessively small, there is a possibility that elimination of irregularities in temperature in the circumferential direction of the steel pipe becomes difficult. On the other hand, when the rotational speed of the steel pipe 1 is excessively large, there is a possibility that the steel pipe 1 jumps out from the quenching apparatus. Accordingly, it is desirable to set the rotational speed of the steel pipe 1 to a value falling within a range from 5 rpm or more to 300 rpm or less. From a viewpoint of suppressing irregularities in temperature in a circumferential direction of the steel pipe, it is more desirable that the rotational speed be 10 rpm or more. It is more preferable that the rotational speed be 30 rpm or more. It is still further preferable that the rotational speed be 50 rpm or more. From a viewpoint of further reducing the possibility that the steel pipe jumps out from a quenching apparatus by suppressing excessive vibrations when the steel pipe rotates about the pipe axis, it is more preferable that the rotational speed be less than 300 rpm and it is further preferable that the rotational speed be 250 rpm or less. It is still further preferable that the rotational speed be 200 rpm or less.
[0044]
[0045] As shown in
[0046]
[0047] Assuming a pitch of the rotating rolls 5 as P.sub.RL (mm) and a pitch of spray nozzles 3 arranged on the header 4 as P.sub.SN (mm), it is preferable to arrange the rotating rolls 5 such that formula (1) is satisfied. In formula (1), N is an arbitrary integer. N can be suitably selected corresponding to the length of cooling water 2 in a pipe axis direction or a rotational ability of the rotating rolls 5 which rotate the steel pipe. When N becomes excessively large, rotational ability required for each rotating roll 5 becomes excessively large. Hence, facility cost is increased. Accordingly, it is preferable to set N to 5 or less. Further, the larger the number of rotating rolls 5 is, the more stable the rotation of the steel pipe becomes. Accordingly, a lower limit of N is 1.
P.sub.RL=N×P.sub.SN (1)
[0048] By setting the pitch P.sub.RL of the rotating rolls 5 and the pitch P.sub.SN of the spray nozzles 3 such that the pitches satisfy formula (1), as shown in
[0049] Also when the rotating rolls are arranged in the apparatus for quenching a steel pipe shown in
[0050] It is preferable that 2 to 32 spray nozzles be arranged at equal intervals on a cross section perpendicular to the pipe axis of the steel pipe. It is more preferable that 4 to 16 spray nozzles be arranged at equal intervals on a cross section perpendicular to the pipe axis of the steel pipe.
[0051] The number of spray nozzles may be suitably selected corresponding to a length of a steel pipe to be cooled. For example, when a length of a steel pipe is 4 to 8 m, it is preferable to set the number of spray nozzles to 8 to 1280.
[0052] By manufacturing a steel pipe using the method of quenching a steel pipe, a steel pipe can be more uniformly cooled than the prior art at the time of quenching. Hence, uniformity of a material of a steel pipe can be also enhanced. Accordingly, our method of quenching a steel pipe is desirable.
[0053] Our method of manufacturing a steel pipe has a technical feature in the above-mentioned step of quenching the steel pipe. Accordingly, other steps can be suitably selected by taking into account conditions, properties and the like of a steel pipe to be manufactured.
[0054] For example, in manufacturing a seamless steel pipe, the seamless steel pipe can be manufactured through a piercing rolling step, an elongation rolling step, a heat treatment step and the like.
[0055] For example, in manufacturing an electric resistivity welded steel pipe, the electric resistivity welded steel pipe can be manufactured through an uncoiling step, a forming step, a welding step, a heat treatment step and the like.
[0056] By manufacturing a steel pipe using a facility to manufacture a steel pipe including the apparatus for quenching a steel pipe, the steel pipe can be more uniformly cooled than the prior art. Hence, at the time of quenching, uniformity of a material of the steel pipe can be also enhanced. Accordingly, such manufacture of the steel pipe is preferable. The facility for manufacturing a steel pipe has the technical feature in the above-mentioned apparatus for manufacturing a steel pipe. Accordingly, other apparatuses can be suitably selected by taking into account conditions, properties and the like of a steel pipe to be manufactured.
[0057] For example, when a seamless steel pipe is manufactured, as shown in
[0058] Further, for example, when an electric resistivity welded steel pipe is manufactured, as shown in
EXAMPLES
[0059] Examples are described hereinafter. However, the technical scope of this disclosure is not limited by the following examples.
[0060] A direct quenching simulation test was carried out such that a seamless steel pipe (outer diameter: 210 mm, inner diameter: 130 mm, pipe thickness: 40 mm, pipe length: 8 m) was produced by applying piercing rolling to a billet heated by a heating furnace using a piercer testing machine and, subsequently, the seamless steel pipe was rapidly cooled by jetting cooling water (cooling start temperature: 1150° C., cooling stop temperature: 850° C.).
[0061] Hereinafter, the steps of the simulation test are described. In all examples, water quantity density of cooling water was set to 1 m.sup.3/(m.sup.2.Math.min), and other set conditions were set as shown in Table 1.
TABLE-US-00001 TABLE 1 Nozzle Interval on The number Pitch The Rotational Interference Temperature deviation (° C.) circumference of spiral PSN number of speed between cooling Longitudinal Circumferential Cooling (°) rows (mm) nozzles (rpm) water and roll direction direction Example 1 outer surface 90 1 300 112 10 present 18 17 Example 2 outer surface 60 1 300 168 10 present 14 17 Example 3 outer surface 45 1 300 224 10 present 12 17 Example 4 outer surface 90 1 300 112 30 present 14 13 Example 5 outer surface 90 2 300 112 30 present 14 10 Example 6 outer surface 90 2 300 112 30 not present 10 11 Example 7 outer surface 60 3 300 168 60 not present 8 7 Example 8 outer surface 45 4 300 224 200 not present 5 3 Comparison inner surface — — — — 60 — 150 25 example 1 Comparison outer surface 45 — 300 224 0 not present 48 22 example 2
[0062] Example 1 is an example where spray nozzles were arranged at intervals of 90° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in one row, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 10 rpm, and the total number of arranged spray nozzles set to 112 such that a pitch P.sub.RL of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles do not satisfy formula (1) (that is, the rotating rolls and cooling water interfere with each other). After rapid cooling was stopped, a temperature of a seamless steel pipe was measured (8 places in the circumferential direction and 4 places in the longitudinal direction) using infrared thermometers. The difference between a maximum value and a minimum value is also shown in Table 1 as temperature deviation. As shown in Table 1, the temperature deviation in Example 1 is 18° C. in the longitudinal direction and 17° C. in the circumferential direction. That is, irregularities in temperature were suppressed to a value falling within an allowable range to acquire uniform properties (qualified when the temperature deviation in the longitudinal direction is 40° C. or below, qualified when the temperature deviation in the circumferential direction is 20° C. or below).
[0063] Example 2 is an example where spray nozzles were arranged at intervals of 60° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in one row, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 10 rpm, and the total number of arranged spray nozzles set to 168 such that a pitch P.sub.RL of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles do not satisfy formula (1). As a result, the temperature deviation after rapid cooling was 14° C. in the longitudinal direction and 17° C. in the circumferential direction. Since the number of spray nozzles was increased in Example 2, irregularities in temperature in the longitudinal direction were reduced compared to Example 1.
[0064] Example 3 is an example where spray nozzles were arranged at intervals of 45° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in one row, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 10 rpm, and the total number of arranged spray nozzles set to 224 such that a pitch P.sub.RL of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles do not satisfy formula (1). As a result, the temperature deviation after rapid cooling was 12° C. in the longitudinal direction and 17° C. in the circumferential direction. Since spray nozzles were arranged densely by further increasing the number of spray nozzles in Example 3, irregularities in temperature in the longitudinal direction were reduced compared to Example 2.
[0065] Example 4 is an example where spray nozzles were arranged at intervals of 90° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in one row, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 30 rpm, and the total number of arranged spray nozzles set to 112 such that a pitch P.sub.RL of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles do not satisfy formula (1). As a result, the temperature deviation after rapid cooling was 14° C. in the longitudinal direction and 13° C. in the circumferential direction. Since rotational speed of a steel pipe was increased in Example 4, irregularities in temperature in the longitudinal direction as well as in the circumferential direction were reduced compared to Example 1.
[0066] Example 5 is an example where spray nozzles were arranged at intervals of 90° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in two rows. The spray nozzles of the respective spirals are arranged such that the spray nozzles face each other with respect to the pipe axis of the steel pipe in a plane perpendicular to the pipe axis, and this arrangement is repeated in the longitudinal direction. Example 5 is an example where the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe under such conditions. In other words, Example 5 is an example where the spray nozzles were arranged at positions opposite to each other with respect to the pipe axis in a plane which is perpendicular to the pipe axis direction of the steel pipe and includes the spray nozzles. Rotational speed of the steel pipe was set to 30 rpm, and the total number of arranged spray nozzles set to 112 such that a pitch P.sub.RL of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles do not satisfy formula (1). As a result, the temperature deviation after rapid cooling was 14° C. in the longitudinal direction and 10° C. in the circumferential direction. Since the spray nozzles arranged spirally in two rows were more properly arranged and rotational speed of the steel pipe was increased in Example 5, camber of the steel pipe after cooling was reduced compared to Example 1.
[0067] Example 6 is an example where spray nozzles were arranged at intervals of 90° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in two rows, the spray nozzles of the respective spirals are arranged such that the spray nozzles face each other with respect to the pipe axis of the steel pipe in a plane perpendicular to the pipe axis, and this arrangement is repeated in the longitudinal direction. Rotational speed of the steel pipe was set to 30 rpm, and the total number of arranged spray nozzles set to 112 such that a pitch P.sub.RL (=900 mm) of rotating rolls for rotating the steel pipe and a pitch P.sub.SN (=300 mm) of the spray nozzles satisfy formula (1) (that is, the rotating rolls and cooling water do not interfere with each other). As a result, the temperature deviation after rapid cooling was 10° C. in the longitudinal direction and 11° C. in the circumferential direction. Since the rotating rolls and cooling water do not interfere with each other in Example 6, irregularities in temperature in the longitudinal direction were reduced compared to Example 5.
[0068] Example 7 is an example where spray nozzles were arranged at intervals of 60° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in three rows, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 60 rpm, and the total number of arranged spray nozzles set to 168 such that a pitch P.sub.RL (=1200 mm) of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles satisfy formula (1). As a result, the temperature deviation after rapid cooling was 8° C. in the longitudinal direction and 7° C. in the circumferential direction. Since the spray nozzles are densely arranged by increasing the number of spray nozzles and rotational speed of a steel pipe was increased in Example 7, irregularities in temperature in the longitudinal direction as well as in the circumferential direction were reduced compared to Example 6.
[0069] Example 8 is an example where spray nozzles were arranged at intervals of 45° as viewed in cross section perpendicular to a pipe axis of a steel pipe spirally in four rows, and the steel pipe was rapidly cooled by jetting cooling water to an outer surface of the steel pipe while rotating the steel pipe. Rotational speed of the steel pipe was set to 200 rpm, and the total number of arranged spray nozzles set to 224 such that a pitch P.sub.RL (=1200 mm) of rotating rolls and a pitch P.sub.SN (=300 mm) of the spray nozzles satisfy formula (1). As a result, the temperature deviation after rapid cooling was 5° C. in the longitudinal direction and 3° C. in the circumferential direction. Since the spray nozzles are densely arranged by further increasing the number of spray nozzles and rotational speed of a steel pipe was further increased in Example 8, irregularities in temperature in the longitudinal direction as well as in the circumferential direction were reduced compared to Example 7.
[0070] Comparison example 1 is an example where an inner surface of a steel pipe is rapidly cooled by making cooling water flow through the steel pipe (see
[0071] Comparison example 2 is an example where spray nozzles are arranged at intervals of 45° on the same circumference in cross section perpendicular to a pipe axis of a steel pipe, and 224 spray nozzles in total were arranged along a longitudinal direction of the steel pipe (see