METHOD TO DESIGN AND ASSEMBLE A CONNECTOR FOR THE TRANSITION BETWEEN A COAXIAL CABLE AND A MICROSTRIP LINE
20170352937 · 2017-12-07
Assignee
Inventors
Cpc classification
H01P11/001
ELECTRICITY
International classification
Abstract
A method to design and assemble a connector for the transition between a coaxial cable and a microstrip line involves in connecting a coaxial connector in series with a metallic ring to form a new coaxial connector, wherein the thickness of the metallic ring and the diameter of its through hole are important design parameters to determine the frequency response of the transition. By properly selecting their values and connecting the new coaxial connector to the microstrip line, a resonant response caused by the excitation of the first higher-order mode of the original coaxial connector can be attenuated or even eliminated from the frequency response. Thus, the method improves the insertion loss of the transition at high frequencies, and increases its 1-dB passband. Note that the signal line of the microstrip line is not inserted into the through hole of the metallic ring in the final assembly of the transition.
Claims
1. A method to design and assemble a connector for the transition between a coaxial cable and a microstrip line, comprising the following steps: providing a metallic ring and a coaxial connector, wherein the metallic ring has a through hole, and the coaxial connector comprises a center conductor, an external conductor, and a first dielectric body used to fill up a first space between the center conductor and the external conductor, the metallic ring with the through hole and the center conductor of the coaxial connector are suitably configured into a coaxial structure with a second dielectric body, which is different from the first dielectric body and is used to fill up a second space between an inner wall of the through hole and the center conductor; providing a first calculation formula to relate a plurality of parameters including a characteristic impedance of the coaxial structure, a radius of the center conductor, an inner radius of the through hole, and a dielectric constant of the second dielectric body, wherein the second dielectric body is air; providing a predetermined value for the characteristic impedance of the coaxial structure to calculate the inner radius of the through hole by means of the first calculation formula; placing the coaxial connector at a first side of the metallic ring and having the center conductor of the coaxial connector enter the through hole from the first side of the metallic ring via a geometric center of the through hole, and then having a leading portion of the center conductor exit the through hole from a second side of the metallic ring; and establishing a transition structure by placing a microstrip line comprising a signal line, a substrate, and a ground plane next to the second side of the metallic ring, wherein the signal line is connected to the center conductor coming out of the through hole of the metallic ring and is not inserted into the through hole, all of the external conductor of the coaxial connector, the metallic ring, and the ground plane of the microstrip line are electrically connected with one another.
2. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, further comprising: providing a second calculation formula to relate a plurality of parameters including a cutoff frequency for the first higher-order mode of the coaxial structure, the radius of the center conductor, the inner radius of the through hole, and the dielectric constant of the second dielectric body; and obtaining a value for the inner radius of the through hole by means of the first calculation formula and then using the value of the inner radius of the through hole to calculate the cutoff frequency for the first higher-order mode of the coaxial structure according to the second calculation formula.
3. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 2, wherein the first calculation formula is expressed as:
4. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, further comprising: selecting a designed thickness for the metallic ring based on a first relationship between the 1-dB passband of the transition and the thickness of the metallic ring, as well as a second relationship between the S.sub.11 frequency response of the transition and the thickness of the metallic ring.
5. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 4, further comprising: having the center conductor of the coaxial connector pass through the through hole of the metallic ring via the geometric center of the through hole, subsequently connecting the center conductor coming out of the through hole to the signal line of the microstrip line horizontally to establish a horizontal transition.
6. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 4, wherein the characteristic impedance of the coaxial structure is 50 ohm, the inner radius of the through hole is 1.46 mm, the thickness of the metallic ring is 1.5 mm, and the cutoff frequency for the first higher-order mode of the coaxial structure is 45.6 GHz.
7. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, further comprising: placing the microstrip line in a metallic box comprising four metallic walls, a base, and a top cover; creating a circular through hole in one of the metallic walls, wherein the circular through hole has a designed radius calculated by the first calculation formula with the predetermined value for the characteristic impedance; replacing the metallic ring with the through hole by the metallic wall with the circular through hole; and having the center conductor of the coaxial connector enter the metallic box from the outside of the metallic box via the geometric center of the circular through hole in the metallic wall, subsequently connecting the center conductor inside the metallic box to the signal line of the microstrip line to establish a transition.
8. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, further comprising: providing a coplanar waveguide to replace the microstrip line, wherein the coplanar waveguide comprises a central signal line on an upper surface of a substrate and two lateral ground planes disposed at two sides of the central signal line; connecting the central signal line of the coplanar waveguide to the center conductor coming out of the through hole of the metallic ring, wherein the central signal line is not inserted into the through hole; and having all of the external conductor of the coaxial connector, the metallic ring, and the lateral ground planes of the coplanar waveguide connected electrically with one another.
9. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, further comprising: having the center conductor of the coaxial connector pass through the through hole of the metallic ring from bottom to top via the geometric center of the through hole, subsequently connecting the center conductor coming out of the through hole to the signal line of the microstrip line vertically to establish a vertical transition.
10. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, wherein an inner diameter of the through hole of the metallic ring, which is calculated on the basis of the first calculation formula, is less than an inner diameter of the external conductor of the coaxial connector.
11. The method to design and assemble a connector for the transition between a coaxial cable and a microstrip line as the claim 1, wherein the coaxial connector is a panel mount coaxial connector including a mounting wall with a plurality of mounting pedestals, and the method comprising the following steps: creating a plurality of notches around the edge of the metallic ring to form a modified metallic ring, wherein each of the notches is made for the corresponding mounting pedestal to pass through the modified metallic ring; and having the center conductor of the coaxial connector pass through the through hole of the modified metallic ring via the geometric center of the through hole, and then having the leading portion of the center conductor exit the through hole from the second side of the modified metallic ring, and also having each of the mounting pedestals pass through the modified metallic ring via its corresponding notch, accordingly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0036] In the following the details of a preferred embodiment accompanied by its corresponding drawings clearly explain the early statements on this invention and other technical contents, features, and functions. In this regard, the direction-related terms, such as “top,” “bottom,” “left,” “right,” “front,” “back,” etc., are used with reference to the orientations of the objects in the Figure(s) being considered. The components of the present invention can be positioned in a number of different orientations. As such, the direction-related terms are used for the purposes of illustration and by no means as restrictions to the present invention. On the other hand, the sizes of objects in the schematic drawings may be overstated for the purpose of clarity. It is to be understood that other likely-employed embodiments or possible changes made in the structure of the present invention should not depart from the scope of the present invention. Also, it is to be understood that the phraseology and the terminology used herein are for the purpose of description and should not be regarded as limits to the present invention. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to cover the items listed thereafter and equivalents thereof as well as additional items. Unless otherwise stated, the terms “connected,” “coupled,” and “mounted” and variations thereof herein are used in a broad sense and cover direct and indirect connections, couplings, and mountings. Similarly, the terms “facing,” “faces” and variations thereof herein are used in a broad sense and cover direct and indirect facing, and the term “adjacent to” and variations thereof herein is used in a broad sense and cover directly and indirectly “adjacent to”. Therefore, the description of “A” component facing “B” component herein may include the situations that “A” component facing “B” component directly or one or more additional components between “A” component and “B” component. Also, the description of “A” component “adjacent to” “B” component herein may include the situations that “A” component is directly “adjacent to” “B” component or one or more additional components between “A” component and “B” component. Accordingly, the drawings and the descriptions will be regarded as illustrative in nature, but not restrictive.
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[0039] Searching for the proper value for the inner diameter D of the through hole 320 of the metallic ring 300 is a critical step for the present invention since the inner diameter D of the through hole 320 is an important factor to determine the characteristic impedance of the coaxial structure and the cutoff frequency for the first higher-order mode of the coaxial structure. To find a suitable value for the inner diameter D of the through hole 320, a “first calculation formula” is provided by the present invention to relate parameters including the characteristic impedance Z.sub.0 of the coaxial structure with a predetermined value, the dielectric constant ε.sub.r of the air dielectric, which is equal to “1”, the radius a of the center conductor with a known value, and the inner radius b of the through hole with an unknown value. The unknown value of the inner diameter D of the through hole 320 is calculated by means of the “first calculation formula”.
[0040] The first calculation formula is expressed as follows:
[0041] where
[0042] Z.sub.1 denotes the characteristic impedance of the coaxial structure,
[0043] ε.sub.r denotes the dielectric constant of the air dielectric,
[0044] a denotes the radius of the center conductor 110, and
[0045] b denotes the inner radius of the through hole 320 of the metallic ring 300.
[0046] Given a predetermined value for the characteristic impedance Z.sub.0, the value for the inner radius b of the through hole 320 can be obtained from the first calculation formula. A second calculation formula is provided to relate parameters including the cutoff frequency f.sub.c for the first higher-order mode of the coaxial structure, a constant value c of 3×10.sup.8 m/s, and other parameters from the first calculation formula including the dielectric constant ε.sub.r of a second dielectric body, namely the air dielectric, with the value of 1, the radius a of the center conductor, and the inner radius b of the through hole 320. Then, based on the second calculation formula, the cutoff frequency f.sub.c for the first higher-order mode of the coaxial structure can be obtained with the values of other parameters available.
[0047] The second calculation formula is expressed as follows:
[0048] where
[0049] f.sub.c denotes the cutoff frequency for the first higher-order mode of the coaxial structure,
[0050] ε.sub.r denotes the dielectric constant of the air dielectric,
[0051] a denotes the radius of the center conductor 110,
[0052] b denotes the inner radius of the through hole 320 of the metallic ring 300, and
[0053] c denotes the constant value of 3×10.sup.8 m/s.
[0054] Notably, the first calculation formula and the second calculation formula presented previously are also applicable to calculate the related parameters for the conventional coaxial connector 100 except that the parameter ε.sub.r denotes the dielectric constant of the dielectric body 140 between the center conductor 110 and the external conductor 120, and the parameter b denotes the inner radius of the external conductor 120. Nevertheless, the new coaxial connector 400 of the present invention features an additional metallic ring 300 compared to the conventional coaxial connector 100. Furthermore, the first calculation formula and the second calculation formula employed in the exemplary embodiment are applied to the coaxial structure therein comprising the metallic ring 300 and the center conductor 110 of the conventional coaxial connector 100 to determine the optimum inner radius b of the through hole 320, which further results in a higher cutoff frequency f.sub.c for the first higher-order mode of the coaxial structure compared to that of the conventional coaxial connector 100. Therefore, the novelty, the technical approaches, and the results introduced by the present invention are far beyond the imagination of the professionals with common knowledges in this art.
[0055] Moreover, the optimum thickness T of the metallic ring 300 can be determined from the relationship between the thickness T of the metallic ring 300 and the 1-dB passband of the transition since the 1-dB passband varies as the thickness T changes. A table illustrating the relationship between the thickness T of the metallic ring 300 and the 1-dB passband of a horizontal transition from an exemplary embodiment of the present invention is shown below.
TABLE-US-00001 Thickness T of the metallic ring 1-dB passband T = 0.5 mm 19.75 GHz T = 1 mm 19.88 GHz T = 1.5 mm 19.89 GHz T = 2 mm 19.93 GHz T = 2.5 mm 19.85 GHz T = 3 mm 19.82 GHz T = 3.5 mm 19.80 GHz
[0056] From the table, the three 1-dB passbands corresponding to the three thicknesses 1 mm, 1.5 mm, and 2 mm, respectively, are almost the same. Moreover, the 1-dB passband decreases as the thickness is outside this range. It may seem that the thickness 2.0 mm is the optimum thickness for the metallic ring 300. However, from the engineering viewpoint, compared to the thickness 2.0 mm, the thickness 1.5 mm for the metallic ring 300 offers the advantages of smaller size, lighter weight, and more tolerance for fabrication errors leading to unexpected decrease in the 1-dB passband of the transition. Accordingly, based on this preliminary evaluation, the preferred value for the thickness T of the metallic ring 300 of the present invention is 1.5 mm.
[0057] In addition to the relationship between the thickness T of the metallic ring 300 and the 1-dB passband of the transition, the relationship between the thickness T of the metallic ring 300 and the S.sub.11 frequency response of the transition should be taken into account to determine the final value for the thickness T of the metallic ring 300. The S.sub.11 frequency response is the ratio of the signal reflected from a transition to the signal incident to the transition at different frequency points. The S.sub.11 frequency responses of a transition from an exemplary embodiment with the thickness T of the metallic ring equal to the previous three values show that the S.sub.11 performance of the transition varies from one thickness to the other over different frequency ranges. However, in general, the S.sub.11 frequency response of the transition subject to the thickness T=2.0 mm for the metallic ring 300 is better than the performance subject to the thickness T=1.5 mm, which also outperforms the thickness T=1.0 mm on the S.sub.11 frequency response of the transition. However, for another exemplary embodiment of the present invention, a vertical transition as shown in
[0058] Since the method to design and assemble a new coaxial connector 400 for a transition between a coaxial cable and a microstrip line 200 in an exemplary embodiment of the present invention has been disclosed previously, more details associated with
[0059] Please refer to
[0060] The parameters appearing in the first calculation formula and the second calculation formula of the present invention are illustrated as below. The inner diameter D of the through hole 320 of the metallic ring 300 is 2.92 mm, less than the inner diameter D.sub.0 of the external conductor 120 of the conventional coaxial connector 100, which is equal to 4.12 mm. Basically, there is no restriction on the size and configuration of the metallic ring 300; however, allowing the metallic ring 300 and the mounting wall 130 of the SMA flange mount coaxial connector 100 to share the same square configuration and the same size of 12.7 mm×12.7 mm would lead to ease in assembly and integration of the two pieces and low in fabrication cost of the new coaxial connector 400.
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[0064] Compared to the flange mount coaxial connector 100 shown in
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[0067] The present invention is practically proved to be applicable to the transition for a microstrip line with a substrate of different dielectric constant or different thickness, for example, a microstrip line with a substrate of dielectric constant equal to 3.38 or 10.2, or a microstrip line with a substrate of thickness equal to 0.508 mm or 0.305 mm. Moreover, the present invention is also proved to be applicable to the transition for a coplanar waveguide, which is another popular planar transmission line. In addition, the design concept of the present invention can also be applied to the transitions for other varieties of the conventional Teflon-based coaxial connectors. Thus, the present invention is a coaxial connector for the transition between a coaxial cable and a planar transmission line with features of wide applications, low insertion loss for the transition at higher frequencies, and enhancement on the 1-dB passband of the transition.
[0068] The foregoing descriptions of the preferred embodiments of the present invention have been presented for the purposes of illustration and explanations. It is not intended to be exclusive or to confine the invention to the precise form or to the disclosed exemplary embodiments. Accordingly, the foregoing descriptions should be regarded as illustrative rather than restrictive. Obviously, many modifications and variations will be apparent to professionals skilled in this art. The embodiments are chosen and described in order to best explain the principles of the invention and its best mode for practical applications, thereby to enable persons skilled in the art to understand the invention for various embodiments and with various modifications as are suited to the particular use or implementation contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents in which all terms are meant in their broadest reasonable sense unless otherwise indicated. Therefore, the term “the invention”, “the present invention” or the like is not necessary to confine the scope defined by the claims to a specific embodiment, and the reference to particularly preferred exemplary embodiments of the invention does not imply a limitation on the invention, and no such limitation is to be inferred. The invention is limited only by the spirit and scope of the appended claims. The abstract of the disclosure is provided to comply with the rules on the requirement of an abstract for the purpose of conducting survey on patent documents, and should not be used to interpret or limit the scope or meaning of the claims. Any advantages and benefits described hereto may not apply to all embodiments of the invention. It should be appreciated that variations may be made in the embodiments described by persons skilled in the art without departing from the scope of the present invention as defined by the following claims. Moreover, no element and component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the following claims.