CIRCUIT BOARD AND CHARGING DEVICE INCLUDING A CIRCUIT BOARD FOR A RECHARGEABLE BATTERY PACK
20170352847 · 2017-12-07
Inventors
Cpc classification
H01M50/571
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/213
ELECTRICITY
F21V33/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25F5/02
PERFORMING OPERATIONS; TRANSPORTING
H01M10/425
ELECTRICITY
H02J7/0045
ELECTRICITY
H02J7/0068
ELECTRICITY
H01M10/488
ELECTRICITY
International classification
F21V33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25F5/02
PERFORMING OPERATIONS; TRANSPORTING
H01M10/48
ELECTRICITY
Abstract
A circuit board, which includes at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner, the circuit board including structures in at least one contact area, which are designed to pierce through contaminant layers and/or oxide layers present on the contact partner, the contact area including the contact surface.
Claims
1. A circuit board, comprising: at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner; and structures in at least one contact area, the contact area including the contact surface and the structures being designed to pierce through at least one of: contaminant layers and oxide layers, potentially existing on the contact partner.
2. The circuit board as recited in claim 1, wherein the electrically conductive contact surface includes divided, web-like strip conductor structures.
3. The circuit board as recited in claim 1, wherein at least a part of the web-like strip conductor structures is implemented with sharp-edged border areas, which are suitable for piercing through the at least one of contaminant layers and oxide layers potentially existing on the contact partner, at least one of: (i) during a relative movement of the contact partner along the contact area, and (ii) with little contact pressure between the contact surface and the contact partner.
4. The circuit board as recited in claim 1, wherein the web-like strip conductor structures are situated exposed at least relative to an area of the circuit board immediately surrounding the web-like strip conductor structures.
5. The circuit board as recited in claim 1, wherein the circuit board also includes material-removing structures, the material-removing structures being suitable for at least partially removing the at least one of the contaminant layers and oxide layers potentially existing on the contact partner, during a relative movement of the contact partner along the contact area.
6. The circuit board as recited in claim 5, wherein the material-removing structures are not used to conduct electric current.
7. The circuit board as recited in claim 5, further comprising: at least one first, electrically non-conductive layer; at least one second electrically conductive layer made at least one of copper and a copper alloy, the second electrically conductive layer being applied to a first surface of the first electrically non-conductive layer; and at least one third layer made of solder resist, the third layer being applied to a first surface of the second electrically conductive layer; wherein the material-removing structures are formed by by at least one of the first, second and third layers.
8. The circuit board as recited in claim 7, wherein the material-removing structures are formed by recesses in the first layer, the recesses having the shape of round holes, and the circuit board not including a third layer in the contact area.
9. The circuit board as recited in claim 7, wherein the material-removing structures are formed at least partly by exposing isolated areas in the second layer, the isolated areas being triangular-shaped.
10. The circuit board as recited in claim 7, wherein the material-removing structures are formed at least partially by recesses in the third layer, the recesses having the shape of round holes.
11. The circuit board as recited in claim 5, wherein the material-removing structures are formed at least partially by sharp-edged granular elements in the second layer, an adhesive surface between the granular elements and the first layer being dimensioned in such a way that the granular elements are sheared off during a relative movement of the contact partner along the contact area and partially come to rest between the contact surface and the contact partner, where they pierce through the at least one of the contaminant layers and oxide layers, potentially existing on the contact partner.
12. The circuit board as recited in claim 1, wherein the circuit board is a flexible, pliable, circuit board, at least in sections.
13. A rechargeable battery pack for a hand-held power tool, comprising: a rechargeable battery pack housing, including at least one first housing component and one second housing component, the rechargeable battery pack housing accommodating at least one rechargeable cell; and rechargeable battery pack electronics, including at least one contact element for establishing an electrical connection between the rechargeable battery pack and the hand-held power tool, the rechargeable battery pack electronics including at least one circuit board including at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner, and structures in at least one contact area, the contact area including the contact surface and the structures being designed to pierce through at least one of: contaminant layers and oxide layers, potentially existing on the contact partner.
14. The rechargeable battery pack as recited in claim 13, wherein the contact element is connectable to the circuit board via the at least one contact partner, the contact partner being situated on the first housing component in such a way that a relative movement of the contact partner along the contact area of the circuit board is caused when connecting the first housing component to the second housing component, so that the at least one of the contaminant layers and oxide layers, potentially existing on the contact partner are pierced through.
15. The rechargeable battery pack as recited in claim 13, wherein the contact partners are designed as guided spring contacts.
16. A charging device for charging a rechargeable battery pack, comprising: a housing for accommodating charging device electronics; and an interface situated on the housing having mating contact elements for the electrical or mechanical contacting of the contact elements of the rechargeable battery pack; wherein the housing includes at least one first housing component and one second housing component, the mating contact element being connected to the charging device electronics via at least one contact partner and the charging device electronics includes at least one circuit board including at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner, and structures in at least one contact area, the contact area including the contact surface and the structures being designed to pierce through at least one of: contaminant layers and oxide layers, potentially existing on the contact partner.
17. A hand-held power tool, comprising: a housing having a handle; a drive motor situated in the housing for driving a mechanical interface; first electronics situated in the housing; and a rechargeable battery pack detachably connectable to the hand-held power tool, the rechargeable battery pack being electrically connected to the hand-held power tool in the installed state, the rechargeable battery pack including a rechargeable battery pack housing, including at least one first housing component and one second housing component, the rechargeable battery pack housing accommodating at least one rechargeable cell, and rechargeable battery pack electronics, including at least one contact element for establishing an electrical connection between the rechargeable battery pack and the hand-held power tool, the rechargeable battery pack electronics including at least one circuit board including at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner, and structures in at least one contact area, the contact area including the contact surface and the structures being designed to pierce through at least one of: contaminant layers and oxide layers, potentially existing on the contact partner.
18. A tool system, comprising: at least one rechargeable battery pack; a hand-held power tool; a charging device for charging a rechargeable battery pack of a hand-held power tool; and at least one circuit board including at least one contact surface for electrical contacting with a contact partner, so that an electric current may be transferred between the circuit board and the contact partner, and structures in at least one contact area, the contact area including the contact surface and the structures being designed to pierce through at least one of: contaminant layers and oxide layers, potentially existing on the contact partner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present invention is explained in greater detail below with reference to preferred exemplary embodiments, identical reference numerals being used for identical features.
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0053]
[0054] These structures may be formed in the contact area in various embodiment variants adapted to the respective circuit board 812 and to its use, so that
[0055] In principle, the structures as shown in
[0056] As depicted in
[0057] In
[0058] The embodiment variants depicted in
[0059] Thus,
[0060] In the embodiment variant depicted in
[0061] In contrast, material-removing structures 824 in the embodiment variant depicted in
[0062]
[0063] A first control element 310 for the energy supply of drive motor 335 is situated in the area of handle 315, first control element 310 protruding from housing 305 manually accessible to the user, so that a control and/or regulation of the drive motor preferably as a function of the adjustment path of first control element 310 may be enabled in a known manner by a pressure movement of first control element 310, and the voltage supply for drive motor 335 may also be switched on and/or off. Hand-held power tool 300 also includes a second control element 312 in the form of a sliding switch for adjusting the rotation direction of drive motor 335 of hand-held power tool 300. Second control element 312 is slidably situated perpendicular to the rotation axis x of the drive shaft, in particular, to tool receptacle 320 of hand-held power tool 300, so that second control element 312 when actuated may be moved back and forth between a first position, a second position and a third position. In the process, the first position and second position each establish a rotation direction of the driver motor. Thus, the user of hand-held power tool 300 may recognize in which operating mode hand-held power tool 300 is operating, based just on the positions of second control element 312. In addition, the second control element includes a third position between the first position and the second position, for example, a middle position, an electrical, electromechanical and/or mechanical disruption of the motor current taking place in the third position. Thus, for example, the control of first switch element 310 may be mechanically blocked, second control element 312 acting to lock first switch element 310 when moved into a third position. In this case, second control element 312 as depicted, may be designed as a sliding switch or alternatively as a toggle switch.
[0064] First control element 310 and second control element 312 are situated along rotation axis x in such a way that it is possible to actuate both first control element as well as second control element 310, 312 using the index finger or middle finger. The spacing between first control element 310 and second control element 312 in this case is selected in such a way that one-handed operation of hand-held power tool 300 is possible. Furthermore, both control elements 310, 312 are situated in an area below rotation axis x and project from housing 305.
[0065] In the position shown in
[0066] Rechargeable battery pack 100 depicted in
[0067] To detachably mount rechargeable battery pack 100 on a hand-held power tool 300 or on a charging device 700, rechargeable battery pack 100 includes an interface 180 for detachable mechanical or electrical connection to a corresponding interface 380 of hand-held power tool 300 or to a corresponding interface 780 of charging device 700. When mounting rechargeable battery pack 100, receiving means, for example, guide grooves and guide ribs, of hand-held power tool 300 or of charging device 700 for receiving the corresponding guide elements of rechargeable battery pack 100 are engaged with these guide elements, rechargeable battery pack 100 being introduced along the receiving means, and interface 180 of rechargeable battery pack 100 is slid into corresponding interface 380 of hand-held power tool 300 or into corresponding interface 780 of charging device 700. Rechargeable battery pack 100 may be assigned to hand-held power tool 300 and/or to charging device 700 via interfaces 180, 380.
[0068]
[0069] To detachably mount charging device 700 on a rechargeable battery pack 100, the charging device includes an interface 780 for mechanical and electrical connection with corresponding interface 180 of rechargeable battery pack 100. When mounting rechargeable battery pack 100, receiving means, for example, guide grooves and guide ribs, of charging device 700 for receiving the corresponding guide elements of rechargeable battery pack 100 are engaged with these guide elements, rechargeable battery pack 100 being introduced in a contacting direction along the receiving means, and interface 180 of rechargeable battery pack 100 is slid into corresponding interface 780 of charging device 700. Rechargeable battery pack 100 may be assigned to interface 780 of battery charging device 700 via interfaces 180.
[0070] Charging device 700 according to the present invention depicted in
[0071] When joining first housing component 720 together with second housing component 730, contact surface 822 of circuit board 812 is pressed against contact partner 149. A relative movement of contact partner 149 occurs along the contact area of circuit board 812. Material-removing structures 824 situated in the contact area of circuit board 812 are suitable for at least partially mechanically removing the contaminant layers and/or oxide layers on contact partner 149, as a result of which a reliable electrical contact may be ensured between contact surface 822 of circuit board 812 and contact partner 149 and, therefore, mating contact elements 740. Since second end b of tongue-shaped contact partner 149 is flexibly designed, second end b engages in the relatively soft copper coating on contact surface 822 of circuit board 812 and thereby forms a solid and durable contact between contact partner 149 and contact surface 822 of circuit board 812.
[0072] In one alternative embodiment variant, connecting first housing component 720 to second housing component 730 causes no parallel shift between circuit board 812 and contact partner 149, rather first housing component 720 is seated on second housing component 730 perpendicular to the surface of circuit board 812. Due to the previously described contact surface geometry on circuit board 812, the constructively existing contact pressure of contact surface 822 on contact partner 149 is distributed on a preferably small surface area in such a way that a centering effect is exerted between contact surface 822 of circuit board 812 and contact partner 149, as a result of which the contaminant layers and/or oxide layers are pierced through with a minimum contact pressure between contact surface 822 of circuit board 812 and contact partner 149.
[0073]
[0074] The interconnection of rechargeable cells 400 is implemented via cell connectors 500, which enable an electrical interconnection of rechargeable cells 400 in parallel and/or in series. Cell connectors 500 are advantageously already situated directly on circuit board 812 or a contacting of individual rechargeable cells 400 with rechargeable battery pack electronics 800 takes place via additional conductors. Individual rechargeable cells 400 are accommodated spaced apart from one another for mechanical fixation in cell holder 600. Rechargeable battery pack 100 depicted in
[0075] Flexible circuit board 812 depicted in detail in
[0076]
[0077] In addition to the specific embodiments described and depicted, additional specific embodiments are possible, which may include additional modifications and combination of features.