Method for controlling injection in a combustion engine
11512654 · 2022-11-29
Assignee
Inventors
Cpc classification
F02D41/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2200/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0239
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a method for controlling injection of a gaseous fuel, such as hydrogen or a hydrogen based gas, and a water-based fluid medium into a combustion engine. The method comprises the steps of: in a first operational mode injecting the gaseous fuel and optionally a water based fluid medium into a combustion chamber of the engine at a relatively high pressure; in a second operational mode injecting water as liquid into engine to reduce the temperature and pressure inside the combustion chamber, and injecting the gaseous fuel into the combustion chamber at a relatively low pressure.
Claims
1. A method for controlling injection of a gaseous fuel, such as hydrogen or a hydrogen based gas, and a water-based fluid medium into a combustion engine, the method comprising the steps of: in a first operational mode injecting the gaseous fuel and optionally the water based fluid medium into a combustion chamber of the engine at a relatively high pressure; in a second operational mode injecting water as liquid into the engine to reduce the temperature and pressure inside the combustion chamber, and injecting the gaseous fuel into the combustion chamber at a relatively low pressure, wherein the gaseous fuel is supplied to the combustion chamber by at least one pressurized tank, and the method further comprises the step of changing the operational mode of the engine from the first operational mode to the second operational mode when the available fuel pressure in the pressurized tank prevent injection of gaseous fuel at said relatively high pressure.
2. The method according to claim 1, further comprising the step of monitoring the fuel pressure in the pressurized tank, and wherein the step of changing the operational mode of the engine is carried out in response to a decrease in fuel pressure below a threshold value.
3. The method according to claim 1, wherein said engine further comprises an intake passage for intake of compressed air into the combustion chamber, the intake passage being regulated by an intake valve, and wherein the method further comprises the step of, in said second operational mode, closing the intake valve subsequent to injecting water as liquid into the engine.
4. The method according to claim 1, wherein the step of injecting water as liquid into the engine in said second operational mode comprises injecting water upstream of said combustion chamber or injecting water into the combustion chamber.
5. The method according to claim 1, wherein the method further comprises the step of, in said second operational mode, combusting the gaseous fuel by a spark plug ignition.
6. The method according to claim 1, wherein the method further comprises the step of, in said first operational mode, combusting the gaseous fuel by diffusion combustion or compression ignition.
7. The method according to claim 1, in which the combustion engine comprises a piston having a head, the piston being configured for reciprocal movement within a cylinder of the engine, and wherein the combustion chamber is comprised in the cylinder above the head of the piston, wherein the step of injecting the gaseous fuel into the combustion chamber in the second operational mode is performed further away from a top dead center compared to the injection of gaseous fuel into the combustion chamber in the first operational mode.
8. A vehicle comprising an electrical control unit configured to perform the method according to claim 1.
9. A vehicle according to claim 8, comprising at least two pressurized fuel tanks, the fuel tanks being individually fluidly connected to a fuel inlet of the injection system to the engine, and a pressure control unit configured to control which of the fuel tanks that supply pressurized fuel flow to the fuel inlet, the pressure control unit being further configured to successively empty the fuel tanks such that at least one fuel tank is kept at a relatively higher pressure than the other.
10. An injection system for a combustion engine having a combustion chamber, the injection system comprising: a fuel inlet configured to supply gaseous fuel to the engine from a pressurized tank; a water inlet arrangement configured to supply a water based fluid medium to the engine; wherein the injection system is configured to inject the gaseous fuel and optionally the water based fluid medium into the combustion chamber at a relatively high pressure in a first operational mode, and is configured to inject water as liquid into the engine to reduce the temperature and pressure inside the combustion chamber, and inject the gaseous fuel into the combustion chamber at a relatively low pressure in a second operational mode, wherein the injection system is configured to supply the gaseous fuel to the combustion chamber by at least one pressurized tank, and is configured to change the operational mode of the engine from the first operational mode to the second operational mode when the available fuel pressure in the pressurized tank prevent injection of gaseous fuel at said relatively high pressure.
11. The injection system according to claim 10, wherein the water inlet arrangement comprises a first water inlet configured to inject the water based fluid medium into the combustion chamber, and/or a second water inlet configured to inject the water based fluid medium into the engine upstream of the combustion chamber.
12. A combustion engine, such as an internal combustion engine, comprising the injection system according to claim 9.
13. The combustion engine according to claim 12, further comprising an intake passage for intake of compressed air into the combustion chamber, and an intake valve configured to regulate fluid flow in the intake passage, wherein the injection system is configured to, in the second operational mode, inject water into the engine prior to closing the intake valve.
14. The combustion engine according to claim 12, further comprising a spark plug arranged in the combustion chamber, wherein the spark plug is arranged to ignite the gaseous fuel in the second operational mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(6) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which an exemplary embodiment of the invention is shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein; rather, the embodiment is provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
(7) With particular reference to
(8) Turning to
(9) The internal combustion engine 200 comprises a first combustion cylinder 210 housing a first combustion piston 212, and a second combustion cylinder 214 housing a second combustion piston 216. The internal combustion engine 200 further comprises a compressor cylinder 230 housing a compressor piston 232, and an expander cylinder 220 housing an expander piston 222. It should be understood that the first and second combustion pistons 212, 216 are individually arranged inside the first and second combustion cylinders 210, 212, respectively, and are adapted for reciprocating motion therein. Correspondingly, the compressor piston 232 and the expander piston 222 are arranged inside the compressor cylinder 230 and the expander cylinder 220, respectively, and are adapted for reciprocating motion therein.
(10) As shown in
(11) As shown in
(12) In the embodiment of
(13) As can be seen in
(14) Furthermore, each one of the combustion cylinders 210, 214 of the engine 200 of
(15) Turning to
(16) The internal combustion engine 300 comprises a combustion cylinder 310 housing a first combustion piston 312, a compressor 330 (wherein the compressor cylinder and compressor piston are not shown separately) and an expander 320 (wherein the expander cylinder and the expander piston are not shown separately). As stated above, the configuration with the combustion cylinder(s) 310, the compressor 330 and the expander 320 may be the same as that shown in
(17) Moreover, the engine 300 comprises an air chamber 311 fluidly connecting the compressor 330 and the combustion chamber 314 (i.e. the air chamber 311 is arranged upstream of the combustion chamber 314). Compressed air is fed to the combustion chamber 314 via an intake passage 315, and is regulated by an intake valve 316.
(18) The engine 300 of
(19) As can be seen in
(20) The injection system 420 further comprises a water inlet arrangement 404 configured for supplying a water based fluid medium to the engine 300. In more detail, the water inlet arrangement 404 comprises a first water inlet 404A configured to inject the water based fluid medium into the combustion chamber 314, and a second water inlet 404B configured to inject the water based fluid medium into the engine 300 upstream of the combustion chamber 314. In the example embodiment of
(21) The engine 300 of
(22) The function of the engine 200, 300 will now be further elucidated with reference to the flow chart in
(23) First, the first operational mode 10 is described. In a first step S10, the gaseous fuel and optionally water based fluid medium are injected into the combustion chamber of the engine at a relatively high pressure. For embodiments in which the water based fluid medium is injection, the first step S10 may be divided into a first sub-step S10A in which the gaseous fuel is injected into the combustion chamber, and a second sub-step S10B in which the water based fluid medium is injected into the combustion chamber, both injections being carried out at a relatively high pressure. For embodiments in which no water based fluid medium is injected into the combustion chamber in the first operational mode, the second sub-step S10B is omitted. The second sub-step 10B typically includes injecting the water based fluid medium as steam, such as e.g. water steam. It should be noted that the second sub-step S10B is typically carried out subsequent to the first sub-step 10A, but may according to at least one example embodiment be carried out prior, or simultaneously with, the first sub-step S10A. Moreover, the first step S10 may comprise further sub-steps in which either gaseous fuel, or the water based fluid medium, is injected prior to, or after the first and second sub-steps S10A, S10B. For example, the first sub-step 10A and the second sub-step 10B may be carried out within 30 crankshaft angel degrees, CAD, or within 20 CAD, or within 10 CAD such as e.g. within 5 CAD or 3 CAD of each other.
(24) In a second step S12, the gaseous fuel is combusted in the combustion chamber by diffusion combustion or compression ignition. The second step S12 is typically carried out during a compression stroke of the engine (or of the combustion piston in the combustion cylinder) after an intake of compressed air from the air intake passage.
(25) In a third step S19, which may or may not be carried out during the first operational mode, the operational mode of the engine is changed from the first operational mode to the second operational mode. This step is typically carried out when the available fuel pressure in the pressurised tank(s) prevent injection of gaseous fuel at the relatively high pressure as in the first operational mode. The third step S19 may be preceded by a third sub-step S17 of monitoring the fuel pressure in the pressurised tank. In such cases, the third step S19 is carried out in response to the third sub-step S17, and typically in response to a decrease in fuel pressure below a threshold value, e.g. a threshold value of <180 bar, such as e.g. 150 bar or 100 bar.
(26) In the second operational mode 20, and in a fourth step S20, water is injected as liquid into the engine to reduce the temperature and pressure inside the combustion chamber. The fourth step S20 may be carried out by injecting the liquid water upstream of the combustion chamber, e.g. into the compressor of the engine, as described in relation to
(27) In a fourth sub-step S21, the intake valve regulating the intake of compressed air into the combustion chamber via the intake passage is closed.
(28) In a fifth step S22, the gaseous fuel is injected into the combustion chamber at a relatively low pressure. The relatively low pressure is thus relatively low compared to the relatively high pressure of the first operational mode.
(29) Thus, by reducing the pressure inside the combustion chamber, gaseous fuel can be injected via the fuel inlet to the combustion chamber even though the fuel pressure in the pressurised tank(s) have been reduced to a level which otherwise would prevent operating the engine according to the first operational mode. In the described embodiment, the same fuel inlet is used in the first and second operational modes, and the same pressurised tank is at least partly used in the first and second operational modes.
(30) By closing the intake valve subsequent to inject water as liquid into the engine, the liquid may evaporate as it cools down the environment inside of the engine, and thereby also specifically reduces the pressure inside the combustion chamber, without contributing significantly to a pressure increase (due to water liquid evaporation).
(31) In a sixth step S24, the gaseous fuel is combusted in the combustion chamber by spark plug ignition.
(32) Thus, as the pressure in the combustion chamber has been reduced in order to inject gaseous fuel at the relatively low pressure, it may be too low for compression ignition, why the spark plug is used for, or used to aid, the combustion. Moreover, by reducing the temperature by the fourth step S20, undesirable knocking of the gaseous fuel can be avoided during the compression stroke of the combustion piston.
(33) According to at least one example embodiment, the injection of gaseous fuel into the combustion chamber in the second operational mode, i.e. the fifth step S22, is performed further away from a top dead center, TDC, of the combustion piston compared to the injection of gaseous fuel into the combustion chamber in the first operational mode, i.e. the first step S10, or first sub-step S10A. Thus, as the pressure in the combustion chamber is lower earlier in the compression stroke, injection of gaseous fuel at the relatively low pressure is further facilitated.
(34) Turning back to
(35) In
(36) In the first operational mode, the gaseous fuel and optionally water based fluid medium are injected into the respective combustion chamber of the combustion cylinders 210, 214 at a relatively high pressure via first and second fuel inlets 603A, 603B, and first and second cylinder water inlets 604A, 604B, as described in the method with reference to
(37) In the second operational mode, water is injected as liquid into the engine 200 to reduce the temperature and pressure inside the combustion chambers of the combustion cylinders 210, 214, and gaseous fuel is injected into the combustion chamber of the combustion cylinders 210, 214 via fuel inlets 603A, 603B, at a relatively low pressure, as explained with reference to
(38) Subsequently, the gaseous fuel is injected into the combustion chambers of the first and second combustion cylinders 210, 214 at a relatively low pressure, via fuel inlets 603A, 604B, as described with reference to
(39) In addition to the intake valves 616A, 616B and the fuel and water inlets 603A, 6038, 604A, 604B, transportation of air, fuel and gases are carried out by means of inlet valves, transfer ports, and outlet valves known by the skilled person in the art, and which fluidly interconnects the compressor cylinder 230, the first and second combustion cylinders 210, 214 and the expander cylinder 220.
(40) Turning back to
(41) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
(42) Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed inventive concept, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.