METHOD AND APPARATUS FOR PREVENTING ROCK FRAGMENTS FROM ENTERING OR COLLAPSING INTO A BLAST HOLE
20230184528 · 2023-06-15
Assignee
Inventors
Cpc classification
F42D1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The invention provides an apparatus and method for preventing surrounding loose rock fragments from falling or collapsing into a blast hole. The apparatus includes a flexible sheet including a pair of spaced apart longitudinally extending side edges and a pair of spaced apart laterally extending end edges. The sheet has a curved form defining a longitudinal passage extending between openings at longitudinally opposite ends, one end of the curved sheet being insertable into the open end of a blast hole whereby the curved sheet closely faces an internal surface of the blast hole and forms a barrier preventing surrounding loose rock fragments from falling or collapsing into the open end of the blast hole. The invention also provides a bench blasting method and a deployment device for deploying the apparatus into a blast hole.
Claims
1. An apparatus for location within the collar region at the open end of a blast hole for preventing surrounding loose rock fragments from falling or collapsing into the blast hole, the apparatus including: a sheet of resiliently flexible polymeric material including a pair of spaced apart longitudinally extending side edges and a pair of spaced apart laterally extending end edges, the sheet having a flat form and a curved form defining a longitudinal passage extending between openings at longitudinally opposite ends, one end of the curved sheet being insertable within the open end of a blast hole, wherein in the curved form the side edges of the sheet are free and the sheet biases towards a flat form whereby an external surface of the curved sheet is biased against an internal surface within the open end of the blast hole and forms a barrier preventing surrounding loose rock fragments from falling or collapsing into the open end of the blast hole, wherein the sheet tends from the curved form to assume a resting state in which the sheet is in the flat form.
2. The apparatus of claim 1, wherein the sheet is adapted to be forced into a cylindrical or a conical form, wherein upon insertion through the open end of a blast hole, the sheet assumes a cylindrical form coaxially within the blast hole.
3. The apparatus of claim 1, wherein the width of the sheet between the longitudinally extending side edges is less than the circumference of the blast hole, equal to the circumference of the blast hole, or greater than the circumference of the blast hole.
4. The apparatus of claim 1, wherein the longitudinally extending side edges taper at an end thereof to promote a more uniform cylindrical form of the sheet.
5. The apparatus of claim 1, wherein the sheet includes apertures that are adapted to receive therethrough an elongated member for engaging a surface surrounding the blast hole to prevent further insertion of the sheet through the opening of the blast hole.
6. The apparatus of claim 1, wherein the sheet includes at least one opening through the sheet adjacent to each longitudinally extending side edge operable as a hand hold for a user to manually roll the sheet into the curved form.
7. The apparatus of claim 1, wherein the sheet includes at least one opening through the sheet adjacent to one of the end edges operable as a hand hold for a user to manually insert and remove the sheet relative to the open end of a blast hole.
8. A method for supporting the collar region of a blast hole and for preventing surrounding loose rock fragments from falling or collapsing into the blast hole, the method including: providing a normally flat resiliently flexible sheet of polymeric material including a pair of spaced apart longitudinally extending side edges and a pair of spaced apart laterally extending end edges, forming the sheet into a curved form defining a longitudinal passage extending between openings at longitudinally opposite ends, locating the curved sheet within the collar region of a blast hole by inserting one end of the curved sheet into the open end of a blast hole wherein in the curved form the side edges of the sheet are free and the sheet biases towards a flat form whereby an external surface of the curved sheet biases against an internal surface of the blast hole coaxially therewith forming a barrier preventing surrounding loose rock fragments from falling or collapsing into the blast hole; and removing the sheet from the blast hole to assume a flat form.
9. The method of claim 8, further including: forcing the flexible sheet into a cylindrical or a conical form, inserting one end through the open end of a blast hole, and releasing the sheet to assume a substantially cylindrical form coaxial with the blast hole to form a barrier preventing surrounding loose rock fragments from falling into the open end of the blast hole.
10. The method of claim 8, wherein the sheet has a longitudinal length dimension that is 1 metre, 1.5 metres, 2 metres, 2.5 metres or any length therebetween.
11. The method of claim 8, wherein the curved sheet is inserted into the open end of the blast hole whereby the curved sheet closely faces an internal surface of the blast hole down to a depth of about 1 metre, about 1.5 metres, about 2 metres, about 2.5 metres or any depth therebetween within the layer of preconditioned loose rock fragments.
12. The method of claim 8, wherein forming the sheet into a curved form includes rolling the sheet from a normally flat form into the curved form.
13. The method of claim 12, including partially withdrawing the sheet from within the blast hole prior to loading explosive into the blast hole.
14. The method of claim 12, including removing the sheet from the blast hole to assume the flat form and storing the sheet in the flat form.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0032] The present invention will now be described in more detail with reference to preferred embodiments illustrated in the accompanying figures, wherein:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043] The invention will now be described in further detail with reference to the embodiments illustrated in the Figures.
DETAILED DESCRIPTION
[0044] Referring to
[0045] Most of the rock that is fragmented after a blasting operation is removed from a mine site by excavators for further processing or waste removal. However, significant quantities of loose rock fragments or “preconditioned” rock fragments can remain on the mine bench from the sub-drilled region after achieving the Reduced Level (RL). It can be desirable to employ substantially increased sub-drill lengths to deliberately and significantly increase the depth of the preconditioned layer. A preconditioned layer depth of up to 4 metres or more can improve the efficiency of the comminution process by maximising the volume of fine fragmentation that results from the subsequent blasting operation. In the location where blast holes for a subsequent blasting operation are to be drilled these preconditioned rock fragments remain. As shown in
[0046]
[0047]
[0048] After the smaller diameter end 12 of the sheet 20 is inserted into the open end 33 of the blast hole 30. The sheet 20 is then released so that the resilient properties of the material from which the sheet 20 is formed allow the sheet 20 to expand and, perhaps in conjunction with some manual manipulation, assume a substantially cylindrical form substantially coaxial with the blast hole 30. As illustrated in
[0049] Although the figures illustrate the sheet 20 being formed into a conical shape for insertion into the blast hole 30 it is to be appreciated that the sheet 20 may be formed into a substantially cylindrical shape defining a longitudinal passage extending between the longitudinally opposite ends 11, 12 thereof. The diameters of the ends 11, 12 may be substantially the same prior to insertion of one of the ends 11, 12 into the open end 33 of the blast hole 30. When the sheet 20 is released it may already be substantially cylindrical and coaxial with the substantially cylindrical surface 32 of the blast hole 30. The resilient properties of the material from which the sheet 20 is formed cause the external surface 18 to be biased against the internal surface 32 of the blast hole 30.
[0050] As illustrated in
[0051] The width of the sheet 20 between the pair of parallel side edges 21, 23 is slightly less than the circumference of the inwardly facing substantially cylindrical surface 32 of the blast hole 30. When the sheet 20 assumes the substantially cylindrical form within the blast hole 30 the side edges 21, 23 of the sheet are spaced apart and do not overlap. In the embodiment of
[0052] Each one of the apertures 12, 13, 14, 15 extends through the sheet 20 from the external surface 18 to the internal surface 19. An elongated rod member 50 can be inserted horizontally through a pair of the horizontally aligned apertures 12, 14 or 13, 15. Each pair of horizontally aligned apertures 12, 14, 13, 15 are located at different positions along the length of the sheet 20 so that a user can select a height of the sheet 20 within the blast hole 30. Opposite ends of the rod member 50 engage a surface 55 surrounding the open end 33 of the blast hole 30. The rod member 50 engages the pair of horizontally aligned apertures 12, 14 or 13, 15 and the surrounding surface 55 to prevent the sheet 30 from passing further into the open end 33 of the blast hole 30. As shown in
[0053]
[0054] Although in the embodiment of the apparatus 100 of
[0055]
[0056] In another aspect, the invention provides a method for preventing surrounding loose rock fragments 40 from falling or collapsing into the blast hole 30. The method includes a step of bending, such as by manually or otherwise forcing a resiliently flexible sheet 20, such as the sheet 20 of
[0057] In another aspect, the invention provides a bench blasting method. The method includes drilling blast holes through a layer of preconditioned loose rock fragments 40 and into the stable rock below. The preconditioned layer 40 may be up to or more than 4 metres in depth. The method includes forming a substantially flat flexible sheet 20, such as the sheet 20 of
[0058] The methods can include forcing the flexible sheet 20 into a conical form tapering in an axial direction from a larger diameter opening at one of the ends to a smaller diameter opening at the other end, inserting the smaller diameter end through the open end of a blast hole 30, and releasing the sheet 20 to assume a substantially cylindrical form within the blast hole 30. Alternatively, the method can involve forcing the flexible sheet 20 into a substantially cylindrical form and inserting one end through the open end of the blast hole 30 down to a desired depth. An elongated rod 50 can then be inserted through apertures 12, 14, 13, 15 within the sheet 20. The elongated rod 50 engages the surface surrounding the blast hole 30, as illustrated in
[0059] Preferably, the sheet 20 has a longitudinal length dimension that is 1 metre, 1.5 metres, 2 metres, 2.5 metres, 3 metres, 3.5 metres, 4 metres or more or any length therebetween. The length of the sheet 20 is selected based on geological requirements. Preferably, the methods include inserting the curved sheet 20 into the open end of the blast hole 30 whereby the curved sheet 20 closely faces an internal surface 32 of the blast hole 30 down to a depth of about 1 metre, about 1.5 metres, about 2 metres, about 2.5 metres, about 3 metres, about 3.5 metres, about 4 metres or more or any depth therebetween within the layer of preconditioned loose rock fragments 40.
[0060] The sheet 20 may remain in position within the blast hole 30 during a subsequent step of depositing explosives and other consumables into the blast hole 30. In embodiments of the methods, the sheet 20 may remain in the cylindrical form or may be manipulated into a conical form, such as by bending the sheet 20 into the conical form, as illustrated in
[0061] In embodiments of the methods, the user selects a desired height for the sheet 20 that is located within the blast hole 30 by locating the elongated rod member 50 through a desired pair of apertures 12, 14, 13, 15. After the sheet 20 is inserted into the blast hole 30 the elongated rod member 50 rests on the surface 55 surrounding the blast hole 30. The apertures 12, 14, 13, 15 are positioned such that upon insertion of the elongated rod 50 therethrough, the elongated rod 50 is offset from the central axis of the longitudinal passage extending through the curved sheet 20 to facilitate insertion into the blast hole 30 of lining material, loading with explosive, priming and providing any other consumables into the blast hole 30. The sheet 20 can then be partially withdrawn and formed into a funnel shape prior to depositing of stemming material into the blast hole 30. The sheet 20 may be removed from the blast hole 30 to assume a flat form for storage.
[0062]
[0063] The deployment device 300 includes a plurality of the sheets 20 of
[0064] The outlet 336 of the forming apparatus 330 is adapted to be manually or automatically located over or to some extent into the open end of a blast hole 30. The sheet picker 320 and feeder 325 are operable to drive the individually picked sheet 20 through the passage 332 and through the outlet to thereby feed the curved sheet 20 into the open end of a blast hole 30. The forming apparatus 330 is operable to continue feeding the sheet 20 to a desired depth within the blast hole 30 and releases the sheet 20 when it has reached a predetermined depth. The released sheet 20, which has a substantially cylindrical form coaxial with the blast hole 30 as in
[0065] The deployment device 300 may be mounted to a vehicle (not shown) or a trailer (not shown) coupled to a vehicle or any other mobile apparatus adapted to be manoeuvred around a site comprising a plurality of blasting holes 30 that have previously been drilled. The vehicle or other mobile apparatus may be a truck that is operable manually by a driver or in an embodiment is configured to operate autonomously or semi-autonomously. The vehicle or other mobile apparatus may comprise a control module that includes a GPS location device and is adapted for controlling a drive means and steering means of the vehicle. The control module is adapted to receive or be programmed with the coordinates of the location of one or more of a plurality of blast holes and to autonomously manoeuvre the deployment device 300 to a location adjacent a first one of the blast holes.
[0066] When located adjacent the first blast hole 30, the control module may autonomously operate the deployment device 300 to deploy one of the sheets 20 into the blast hole 30. The control module may cause the outlet of the deployment device 300 to locate over the blast hole using the coordinates of the blast hole or using imagery from a camera mounted to the device 300 or the vehicle 350 or a combination of both. The control module may autonomously or semi-autonomously activate the sheet picker 320 and feeder 325 to drive the sheet 20 through the forming apparatus 330 and through the outlet 336 to thereby feed the curved sheet 20 into the open end of a blast hole 30.
[0067] The control module may cause the deployment device 300, vehicle, trailer or other mobile apparatus to autonomously manoeuvre to a location adjacent the next blast hole for subsequent autonomous or semi-autonomous sheet 20 deployment. The control module may cause the platform to autonomously or semi-autonomously carry out sheet deployment across an array of blast holes.
[0068] Although the disclosure has been described with reference to specific examples, it will be appreciated by those skilled in the art that the disclosure may be embodied in many other forms, in keeping with the broad principles and the spirit of the disclosure described herein.