MEMS INERTIAL SENSOR WITH HIGH RESISTANCE TO STICTION
20230184806 · 2023-06-15
Assignee
Inventors
Cpc classification
G01P2015/0871
PHYSICS
G01P2015/0874
PHYSICS
B81C1/00968
PERFORMING OPERATIONS; TRANSPORTING
G01P2015/0814
PHYSICS
International classification
Abstract
An inertial structure is elastically coupled through a first elastic structure to a supporting structure so as to move along a sensing axis as a function of a quantity to be detected. The inertial structure includes first and second inertial masses which are elastically coupled together by a second elastic structure to enable movement of the second inertial mass along the sensing axis. The first elastic structure has a lower elastic constant than the second elastic structure so that, in presence of the quantity to be detected, the inertial structure moves in a sensing direction until the first inertial mass stops against a stop structure and the second elastic mass can move further in the sensing direction. Once the quantity to be detected ends, the second inertial mass moves in a direction opposite to the sensing direction and detaches the first inertial mass from the stop structure.
Claims
1. (canceled)
2. A device, comprising: a substrate; a first mass suspended over the substrate, the first mass having a first side and an opening; a second mass suspended over the substrate; a third mass suspended over the substrate; a first spring coupled between the first side of the first mass and the second mass; a second spring coupled between the first side of the first mass and the third mass; a stopper structure between the first side of the first mass and the second mass; and a first electrode and a second electrode coupled to the substrate, the first and second electrode being in the opening of the first mass.
3. The device of claim 2 wherein the stopper structure includes a first anchor coupled to the substrate and a second anchor coupled to the substrate, the first mass including a first corner of the first side and a second corner of the second side.
4. The device of claim 3 wherein the first anchor overlaps the first corner and the second anchor overlaps the second corner.
5. The device of claim 1, comprising a fixed constraint element, a third spring coupled between the fixed constraint element and the first mass.
6. The device of claim 5 wherein the first mass is between the fixed constraint element and the stopper structure.
7. The device of claim 6 wherein the stopper structure is between the third mass and the first side of the first mass.
8. A device, comprising: a substrate; a fixed constraint coupled to the substrate; a first mass over the substrate, the first mass having a first opening; a first spring coupled between the fixed constraint and the first mass; a second mass over the substrate, the first mass being between the second mass and the fixed constraint; a second spring coupled between the first mass and the second mass; a third mass over the substrate; a first stopper structure coupled between the first mass and the second mass; a first electrode fixed to the substrate, the first electrode being in the first opening; and a second electrode fixed to the substrate, the second electrode being in the first opening.
9. The device of claim 8, comprising a third spring that is coupled between the first mass and the third mass.
10. The device of claim 8, comprising a third spring and a fourth mass over the substrate, the third spring coupled between the fixed constraint and the fourth mass.
11. The device of claim 10 wherein the third mass is coupled to the fourth mass, the fourth mass being between the third mass and the fixed constraint.
12. The device of claim 11 wherein the fourth mass has a second opening, a third electrode and a fourth electrode coupled to the substrate, the third and fourth electrode being in the second opening.
13. A device, comprising: a substrate; a rigid constraint coupled to the substrate; a first spring; a first mass having a first opening, the first spring coupled between the rigid constraint and a first side of the first mass; a second mass; a second spring coupled between a second side of the first mass and the second mass; a third mass; a third spring coupled between the second side of the first mass and the third mass; a first stopper fixed to the substrate, the first stopper overlapping a first corner of the first mass; a second stopper fixed to the substrate, the second stopper overlapping a second corner of the first mass, the first stopper is spaced from the second stopper by a first dimension in a first direction, an outer edge of the second mass is spaced from an outer edge of the third mass by a second dimension in the first direction in a resting state, the second dimension being less than the first dimension.
14. The device of claim 13, comprising a first electrode fixed to the substrate and a second electrode fixed to the substrate, the first and second electrode being in the first opening.
15. The device of claim 14 wherein a first outer side of the first mass is spaced from a second outer side of the first mass by a third dimension in the first direction, the third dimension being greater than the first dimension.
16. The device of claim 15 wherein the first electrode includes a first extension and a first indentation, the second electrode includes a second extension and a second indentation, the first indentation faces the second indentation.
17. The device of claim 15 wherein the first stopper structure includes a fourth dimension in the first direction that is less than the second dimension.
18. The device of claim 13 wherein the second mass includes a longest dimension in a second direction that is transverse to the first direction and the third mass includes a longest dimension in the second direction, the second mass and the third mass being substantially parallel in the resting state.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0028] For a better understanding of the present disclosure, embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036]
[0037] The MEMS accelerometer 30 comprises a first and a second inertial mass 33, 34, of semiconductor material (for example, silicon), having a first and, respectively, a second mass m.sub.1, m.sub.2. In general, for a same sensitivity and behavior of the MEMS accelerometer 30, as explained in detail hereinafter, the sum of the first and second masses m.sub.1, m.sub.2 is equal to the mass m of the MEMS accelerometer 1 of
[0038] The first and second inertial masses 33, 34 have a substantially planar structure with main dimensions along the first Cartesian axis Y and a second Cartesian axis X of the Cartesian reference system XYZ and a thickness (along a third Cartesian axis Z) negligible with respect to the first two dimensions. They therefore mainly extend in the first plane XY.
[0039] The first and second inertial masses 33, 34 have respective centroids O′ and O″ that, in the rest condition of
[0040] The first and second masses 33, 34 extend above the substrate, not visible in
[0041] In the illustrated embodiment, the first inertial mass 33 has the shape, in top view, of a quadrangular (for example, rectangular) frame and has an opening 39. A first and a second electrode 43, 45, of conductive material (for example, doped silicon), extend within the opening 39 starting from the substrate (not illustrated) to which they are anchored by respective anchoring portions 43A, 45A.
[0042] In particular, the electrodes 43, 45 have, in top view, an elongated quadrangular shape (for example, rectangular) with main extension along the second Cartesian axis X.
[0043] The first inertial mass 33 has a first and a second inner surface 33A, 33B, facing the opening 39 and the electrodes 43, 45, respectively, and extending perpendicular to the sensing axis S, here parallel to a second plane XZ of the Cartesian reference system XYZ.
[0044] In the rest condition of the MEMS accelerometer 30 of
[0045] The first inertial mass 33 is coupled to a fixed constraint element 35, fixed to and rigid with the substrate (not illustrated), through a first spring element 37 configured to allow a displacement, here a translation, of the first inertial mass 33 along the sensing axis S in response to an external acceleration a.sub.ext having a component parallel to the first Cartesian axis Y. In the illustrated embodiment, the constraint element 35 is arranged outside of the first inertial mass 33 and is coupled to a first outer wall 33C of the frame shape of the latter by the first spring element 37. Moreover, the first spring element 37 is, for example, of the folded type with a serpentine shape in top view and has a first elastic constant k.sub.1 typically of the same value as the elastic constant k of the spring element 7 of the MEMS accelerometer 1 of
[0046] The second inertial mass 34 is coupled to the first inertial mass 33 by a second spring element 38, having, for example, a substantially annular shape in top view. In particular, the second spring element 38 has a second elastic constant k.sub.2 much greater than the first elastic constant k.sub.1; for example, the ratio is equal to 0.01. Consequently, the second spring element 38 is stiffer than the first spring element 37.
[0047] The second spring element 38 is configured to deform, in presence of an external acceleration a.sub.ext acting on the MEMS accelerometer 30 and directed along the sensing axis S, as described in detail hereinafter.
[0048] In
[0049] The MEMS accelerometer 30 further comprises a stop structure, here formed by a first and a second stop element 50, 51, for example of semiconductor material such as silicon, and formed by fixed regions, rigid with the fixed structure 41 and, for example, extending from the substrate (not shown) at a distance from the first inertial mass 33. In particular, in the illustrated embodiment, the stop elements 50, 51 are arranged between the first and second inertial masses 33, 34, facing a second outer wall 33D thereof, arranged on a side of the first inertial mass 33 opposite to the side of the first outer wall 33C. Moreover, in the embodiment illustrated in
[0050] The MEMS accelerometer 30 further comprises a third stop element 42, arranged at a respective second stop distance d.sub.s″ from the second inertial mass 34 when the latter is in the rest condition (
[0051] In use, the first inertial mass 33 and the electrodes 43, 45 are biased at respective biasing voltages, which result, for example, in an effective voltage of approximately 1 V between the first inertial mass 33 and the electrodes 43, 45. As a result of the biasing, the first inertial mass 33 is subjected to a total electrostatic force F.sub.el′, given by the sum of a first and of a second electrostatic force F.sub.el1′, F.sub.el2′. In detail, the first electrostatic force F.sub.el1′ acts between the first electrode 43 and the first surface 33A, and the second electrostatic force F.sub.e12′ acts between the second electrode 45 and the second surface 33B.
[0052] The MEMS accelerometer 30 is designed so that, in the rest condition (
[0053] When the fixed structure 41 of the MEMS accelerometer 30 is subject to an external acceleration a.sub.ext directed along the sensing axis S (for example, downwards in the drawing plane), the first and second inertial masses 33, 34 displace in the opposite direction (for example, upwards in the drawing plane), causing the extension of the first spring element 37.
[0054] In this step, the second inertial mass 34 and the second spring element 38 rigidly translate with the first inertial mass 33; in fact, due to the greater stiffness of the second spring element 38 as compared to the first spring element 37, the second spring element 38 remains substantially undeformed in the first part of the movement of the MEMS accelerometer 30.
[0055] Consequently, and analogously to what described with reference to
[0056] The extension of the spring element 37 and the translation of the first inertial mass 33 are interrupted when the first inertial mass 33 abuts against the stop elements 50, 51, i.e., when the first inertial mass 33 has covered a distance equal to the first stop distance d.sub.s′. This condition is represented in
[0057] In particular, in this condition, d.sub.T′ constitutes a first translated position of the first inertial mass 33, with d.sub.T′ = d.sub.0′ + d.sub.s′. Consequently, the distance between the first electrode 43 and the first inner surface 33A is equal to d.sub.1′- d.sub.s′, and the distance between the second electrode 45 and the second inner surface 33B is equal to d.sub.2′ + d.sub.s′; therefore, the first and second capacitances C.sub.1′, C.sub.2′, as well as the respective first and second electrostatic forces F.sub.el1′, F.sub.el2′, are no longer equal to each other.
[0058] Consequently, the first inertial mass 33 is subject to a total electrostatic force F.sub.el′ defined according to Eq. (1) analogously to the total electrostatic force F.sub.el of the MEMS accelerometer 1 of
[0059] Next,
[0060] When the external acceleration a.sub.ext terminates (i.e., a.sub.ext = 0), the return forces of the first and second spring elements 37, 38 act to bring the first and second inertial masses 33, 34 back into the respective rest positions d.sub.0′, d.sub.0″ of
[0061] With the MEMS accelerometer 30 of
[0062] The return movement of the second spring element 38 and therefore of the second inertial mass 34 exerts a thrust “backwards” (downwards in the drawing plane) upon the first inertial mass 33, which adds to the elastic return force F.sub.m1 of the first spring element 37 so as to overcome the total electrostatic force F.sub.el′ and possible stiction forces F.sub.a′ acting on the first inertial mass 33, detaching it from the stop elements 50, 51. The MEMS accelerometer 30 can thus return into the initial rest position of
[0063] A processing system (not illustrated), coupled to the electrodes 43, 45 and to the first inertial mass 33 is thus able to detect the variations of the capacitances C.sub.1′, C.sub.2′ and calculate the value of the external acceleration a.sub.ext therefrom (in the limits of the full-scale value of the MEMS accelerometer 30), analogously to known MEMS accelerometers.
[0064]
[0065] In particular, the first inertial mass 33 still has the shape of a rectangular frame, with two major sides 33A, 33B and two minor sides 33C and 33D. Intermediate arms 60 extend from the two major sides 33A, 33B towards the center of the opening 39 and are arranged perpendicular to the sensing axis S (therefore, parallel to the second Cartesian axis X).
[0066] The electrodes 43, 45 of
[0067] In the illustrated embodiment, the intermediate arms 60 have a length that is slightly shorter than one half of the width (in a direction parallel to the second Cartesian axis X) of the opening 39. A pair of first springs 37A, 37B forms the first spring element 37 of
[0068] Moreover, in the MEMS accelerometer 30 of
[0069] A pair of stop elements 65 extends between the first and second inertial masses 33, 34. In particular, each stop element 65 has a first face 65A facing the first inertial mass 33 and arranged (in the rest condition of the MEMS accelerometer 30) at the first stop distance d.sub.s′ from the latter, and a second face 65B facing the second inertial mass 34 and arranged (in the rest condition of the MEMS accelerometer 30) at the second stop distance d.sub.s″ therefrom. As may be noted, the first stop distance d.sub.s′ between the first inertial mass 33 and the first face 65A is smaller than the second stop distance d.sub.s″ between the second inertial mass 34 and the second face 65B so that, irrespective of the displacement direction S (to the right or to the left in the drawing of
[0070]
[0071] The MEMS accelerometer 30 is connected to an ASIC 143 which provides the corresponding read interface. The ASIC 143 can be formed in the same die as the MEMS accelerometer 30. In further embodiments, the ASIC 143 is formed in a separate die and accommodated in the same package as the MEMS accelerometer 30.
[0072] The electronic apparatus 140 is, for example, a portable mobile-communication apparatus, such as a mobile phone, a PDA (Personal Digital Assistant), a portable computer, a digital audio player with voice-recording capacity, a photographic video camera, or a controller for videogames; in detail, the electronic apparatus 140 is generally able to process, store, and/or transmit and receive signals and information.
[0073] The electronic apparatus 140 further comprises a microprocessor 144, receiving the acceleration signals detected by the MEMS accelerometer 30, and an input/output interface 145, for example provided with a keypad and a display, connected to the microprocessor 144. Moreover, the electronic apparatus 140 here comprises a speaker 147, for generating sounds on an audio output (not illustrated), and an internal memory 148.
[0074] The present MEMS inertial sensor has various advantages.
[0075] In particular, any possible stiction of the first inertial mass 33 is overcome by virtue of the elastic thrust action exerted by the second inertial mass 34 during the return motion of the latter into the rest position, without substantially having to modify the main constructional and electromechanical parameters of the MEMS accelerometer 30 that determine the performance thereof. In this way, the accelerometer 30 has a sensitivity, resonance frequency, linearity, and accuracy similar to those obtainable by a similar known accelerometer with the same weight, preventing failure due to the stiction of the first inertial mass 33 to the stop elements 50, 51.
[0076] In addition, the full scale of the second inertial mass 34 can be defined independently from the full scale of the first inertial mass 33; consequently, it is possible to set the full scale of the second inertial mass 34 so that it is sufficiently large to prevent contact of the second inertial mass 34 with the third stop element 42 for the majority of shock profiles to which the second inertial mass 34 may statistically be subjected in the service life of the MEMS accelerometer 30.
[0077] Finally, it is clear that modifications and variations may be made to the MEMS inertial sensor described and illustrated herein, without thereby departing from the scope of the present disclosure.
[0078] For instance, the present inertial sensor may be of a different type, such as a gyroscope, an inclinometer, or a vibrometer.
[0079] Furthermore, the second inertial mass 34 can have a mass m.sub.2 smaller than the mass m.sub.1 of the first inertial mass 33.
[0080] In addition, as shown in
[0081] In further detail,
[0082] In particular, the MEMS accelerometer 130 comprises a first and a second submass 134, 234, having a general structure similar to the second inertial mass 34 of
[0083] Moreover, the MEMS accelerometer 130 comprises a third and a fourth elastic element 138, 238 that elastically couple the first and, respectively, the second submass 134, 234 to the first inertial mass 33. The third and fourth elastic elements 138, 238 have a structure similar to the second elastic element 38 of
[0084] In use, the MEMS accelerometer 130 operates similarly to the MEMS accelerometer 30 of
[0085]
[0086] The first and second submasses 333, 433 of the first inertial mass 33 have masses the sum whereof is equal to the first mass m.sub.1 of the first inertial mass 33 of
[0087] The first and second submasses 334, 434 of the second inertial mass 34 have a general structure similar to the first and, respectively, second submasses 134, 234 of the second inertial mass 34 of
[0088] In use, the MEMS accelerometer 330 operates similarly to the MEMS accelerometer 30 of
[0089] In addition, the number of submasses into which the first and second inertial masses 33, 34 can be divided may be greater than two.
[0090] Moreover, the various embodiments described may be combined so as to provide further solutions.
[0091] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.