FUEL-GAS SUPPLY SYSTEM AND METHOD FOR SUPPLYING A HIGH-PRESSURE GAS INJECTION ENGINE WITH FUEL GAS
20230184380 · 2023-06-15
Assignee
Inventors
Cpc classification
F17C2265/034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Fuel gas supply system for supplying a high-pressure gas injection engine with gas stored in a liquefied gas tank, preferably an LNG tank, having a high-pressure pump to which liquefied gas is supplied. The system including a condenser with a high-pressure heat exchanger, a high-pressure vaporizer which is connected to the high-pressure pump via the high-pressure heat exchanger and is arranged downstream of the condenser. Gas fed to the high-pressure gas injection engine downstream of the high-pressure evaporator. A compressor to which boil-off gas is fed is connected downstream to the condenser via an inlet. A condensation core generator to which liquid gas is supplied from the high-pressure pump in such a manner that the condensation nuclei generated by the condensation nucleus generator promote condensation of the supplied boil-off gas. The liquid gas formed in the condenser is supplied to the high-pressure pump and/or to the liquid gas tank.
Claims
1-19. (canceled)
20. A fuel gas supply system for supplying a high-pressure gas injection engine with gas stored in a liquefied gas tank, comprising a liquefied gas tank and a high-pressure pump which can be connected in a fluid-conducting manner to the liquefied gas tank in order to supply liquefied gas from the liquefied gas tank and to compress it to a high-pressure liquefied gas, comprising a condenser in which a high-pressure heat exchanger is arranged, comprising a high-pressure evaporator which is fluid-conductively connected to the high-pressure pump via the high-pressure heat exchanger and is arranged downstream of the condenser, wherein the high-pressure evaporator converts the high-pressure liquid gas into a high-pressure fuel gas, and the high-pressure fuel gas is supplied to the high-pressure gas injection engine downstream of the high-pressure evaporator, comprising a compressor which is fluid-conductively connectable to the liquid gas tank to supply boil-off gas from the liquefied gas tank, the compressor being fluid-conductively connected downstream via an inlet to an inner space of the condenser to introduce the boil-off gas into the inner space, and comprising a condensation core generator fluid-conductively connected upstream to the high-pressure pump, wherein the condensation core generator is configured such in that it generates liquid gas droplets from the high-pressure liquid gas, which droplets serve as condensation nuclei, the condensation nucleus generator introducing the condensation nuclei into the inner space in order to promote condensation of the introduced boil-off gas via the condensation cores, so that liquefied gas is formed therefrom, and in that the liquefied gas formed in the condenser is fed to the high-pressure pump and/or to the liquefied gas tank.
21. The fuel gas supply system according to claim 20, wherein a second heat exchanger is arranged upstream of the compressor, which exchanges heat with the supplied boil-off gas, and wherein the condensation core generator is fluid-conductively connected upstream to the second heat exchanger and subsequently to the high-pressure pump in order for the second heat exchanger to exchange heat with the supplied high-pressure liquid gas.
22. The fuel gas supply system according to claim 20, wherein a second heat exchanger is arranged upstream of the compressor, which exchanges heat with the supplied boil-off gas, and wherein the compressor is fluid-conductively connected upstream in turn to the second heat exchanger in order for the second heat exchanger to exchange heat with the boil-off gas compressed by the compressor.
23. The fuel gas supply system according to claim 20, wherein the inlet of the boil-off gas is from above into the condenser, that the high-pressure heat exchanger extends in vertical direction inside the condenser, and wherein the high-pressure heat exchanger is arranged in such a way that the high-pressure liquid gas flows in the high-pressure heat exchanger from bottom to top.
24. The fuel gas supply system according to claim 20, wherein the condensation core generator has at least one high-pressure nozzle.
25. The fuel gas supply system according to claim 20, wherein the condensation core generator is arranged such that condensation cores generated by the condensation core generator are introduced into a condensation section in the inner space of the condenser in which the inner space has a condensation temperature.
26. The fuel gas supply system according to claim 25, wherein the condensation core generator is arranged in such a way that the condensation cores enter the inner space of the condenser, in the flow direction of the liquid gas, in a first half of the cooling line of the high-pressure heat exchanger.
27. The fuel gas supply system according to claim 20, wherein a storage tank for intermediate storage of boil-off gas is arranged downstream of the liquefied gas tank.
28. The fuel gas supply system according to claim 20, wherein the high pressure pump comprises at least a first high pressure pump and a second high pressure pump, wherein the first high-pressure pump is fluid-conductively connected to the condensation core generator and fluid-conductively connected to the high-pressure evaporator via the high-pressure heat exchanger, and wherein the second high-pressure pump is fluid-conductively connected to the high-pressure evaporator, bypassing the high-pressure heat exchanger.
29. The fuel gas supply system according to claim 28, wherein the first high-pressure pump is fluid-conductively connected to the liquefied gas tank to supply liquefied gas, and the second high-pressure pump is fluid-conductively connected to an outlet of the condenser to supply liquefied gas accumulated in the condenser to the second high-pressure pump.
30. The fuel gas supply system according to claim 29, wherein the second high-pressure pump is both fluid-conductingly connected to the outlet of the condenser and fluid-conductingly connected to the liquefied gas tank, wherein valves are provided to control the portion of liquefied gas supplied from the condenser and the portion of liquefied gas supplied from the liquefied gas tank.
31. A method for supplying a high-pressure gas injection engine with gas which is stored in a liquefied gas tank, partly as liquefied gas and partly as evaporated gas, comprising the steps of feeding the liquefied gas from the liquefied gas tank to a high-pressure pump and compressing the liquefied gas by the latter to a high-pressure liquefied gas, then feeding the high-pressure liquid gas to a high-pressure heat exchanger arranged in a condenser and subsequently to a high-pressure evaporator, converting the high-pressure liquid gas in the high-pressure evaporator into a high-pressure fuel gas, so that a fuel gas under high pressure is produced which is fed to the high-pressure gas injection engine by feeding the boil-off gas from the liquefied gas tank to a compressor and then introducing it into the condenser, generating a stream of condensation nuclei in the form of liquefied gas droplets in a condensation nucleus generator from high-pressure liquefied gas, which nuclei are fed in the condenser to the introduced boil-off gas in order to promote condensation of the boil-off gas to liquefied gas by the liquefied gas droplets, and feeding the liquefied gas formed in the condenser to the high-pressure pump and/or to the liquefied gas tank.
32. The method according to claim 31, wherein the stream of condensation nuclei in the form of liquid gas droplets generated in the condensation nucleus generator, which is fed in the condenser to the introduced boil-off gas, has a mass flow rate of 1 to 5%, based on the mass flow rate of the gas to be condensed.
33. The method according to claim 31, wherein in the condenser the liquid gas is conveyed from the bottom to the top in the high-pressure heat exchanger, and wherein the boil-off gas is conveyed in the condenser in counterflow from the top to the bottom.
34. The method according to claim 31, wherein a condensation section is generated in the inner space of the condenser, within which the boil-off gas has a temperature which is below the boiling temperature of the liquid gas, and wherein condensation nuclei in the form of supercooled liquid gas droplets are sprayed into this condensation section.
35. The method according to claim 34, wherein a temperature of -140° C. to -80° C. and a pressure of 5 to 30 bara are present in the generated condensation section.
36. The method according to claim 31, wherein a side stream of high-pressure liquid gas is withdrawn from or downstream of the high-pressure pump, wherein this side stream is cooled in a heat exchanger, wherein boil-off gas discharged from the liquefied gas tank is simultaneously heated in the heat exchanger, wherein the boil-off gas is fed to the condenser downstream of the heat exchanger, and wherein the high-pressure liquefied gas is fed to the condensation core generator downstream of the heat exchanger.
37. The method according to claim 31, wherein the high-pressure liquid gas is compressed to a pressure in the range between 150 bara and 400 bara.
38. A merchant vessel comprising a fuel gas supply system according to claim 20.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings used to explain the embodiments show:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028] In principle, in the drawings the same parts are designated with the same reference numbers.
WAYS TO CARRY OUT THE INVENTION
[0029]
[0030] Optionally, the fuel gas supply system 1 further comprises a low-pressure fluid line 16b and a valve 25a to supply at least a partial flow of the liquid gas F1 delivered by the low-pressure pump 4 to a low-pressure vaporizer 12, which vaporizes the liquid gas F1 to gaseous low-pressure gas, having a pressure in the range of, for example, 7 to 9 bara. This low-pressure gas is fed to a low-pressure consumer 11, for example a gas-powered generator or boiler.
[0031]
[0032] During operation, the condenser 6 can be operated, for example, with the following process parameters. The high-pressure liquid gas is fed to the high-pressure heat exchanger 13 at a pressure of 300 bara, and leaves it at essentially the same pressure. The boil-off gas F1 is introduced at a pressure of 17 bara and a temperature of +40° C. via the inlet 15d from above into the inner space 6d of the condenser 6. The boil-off gas F1 flowing downward inside the condenser 6 from the inlet 15d is cooled by the high-pressure heat exchanger 13 so that a condensation section 6a is formed between the surface 6b of the liquid gas F1 and a boundary region 6c, within which the boil-off gas F2 has a temperature which, taking into account the pressure present in the inner space 6d, is below the boiling temperature of liquid gas F1. The condensation nuclei in the form of liquid gas droplets 10a generated by the condensation nucleus generator 10 are preferably sprayed into the condensation section 6a so that the boil-off gas F2 located in this section condenses on these condensation nuclei and is subsequently fed via the surface 6b to the partial volume 6e of the condenser 6 containing the liquid gas F1. The liquid gas F1 has a pressure of 17 bara and a temperature of -120° C. in the partial volume 6e in the process example described here.
[0033] The method for operating the fuel gas supply system 1 is explained in detail on the basis of the following example. In contrast to a liquefied gas tanker, the stowage space of which consists largely of LNG tanks, a common merchant ship has a relatively small LNG tank, since the stowage space is available for goods to be transported. The high-pressure gas injection engine 2 of such a merchant ship has a gas demand of, for example, about 10 t / h during the voyage. In the LNG tank of the merchant ship, the boil-off rate (BOR), therefore the amount of liquid gas F1 evaporated to boil-off gas F2 is, for example, about 800 kg / h. On the one hand, the fuel gas supply system 1 has the task of supplying the high-pressure gas injection engine 2 with a sufficiently large quantity of high-pressure fuel gas, which varies depending on the load. In addition, the fuel gas supply system 1 has the task of monitoring the gas pressure in the LNG-15 tank and ensuring that the gas pressure does not exceed a predetermined value. In addition, the fuel gas supply system 1 has the task of ensuring that the excess boil-off gas located in the LNG tank is used in an economically as well as ecologically advantageous manner, and in particular is used to feed the high-pressure gas injection engine 2, and if necessary to feed a low-pressure consumer 11.
[0034] The liquefied gas F1 in the LNG tank 3, stored at about atmospheric pressure and a temperature of about -163° C., is conveyed to the high-pressure pump 5 by means of the low-pressure pump 4, and thereby compressed to a pressure of about 7 bara, at a temperature of -150° C. In order to supply the high-pressure gas injection engine 2 with sufficient high-pressure fuel gas, the liquid gas F1 is subsequently compressed in the high-pressure pump 5 to high-pressure liquid gas to a pressure of 300 bara, at a conveying temperature of -150° C., and then vaporized in the high-pressure vaporizer 7 to gaseous or supercritical high-pressure fuel gas. The high-pressure fuel gas thus produced is supplied to the high-pressure gas injection engine 2. The quantity of high-pressure fuel gas supplied can be controlled by appropriately controlling the conveying rate of the high-pressure pump 5 and, if necessary, the low-pressure pump 4.
[0035] The boil-off gas F2 is withdrawn from the tank 3 at approximately atmospheric pressure and a temperature of about -162° C., and then compressed in a compressor 9 to a pressure of about 18 bara, with an outlet temperature of + 40° C. The boil-off gas F2 thus compressed is preferably introduced into the interior 6d of the condenser 6 at this pressure and temperature. The boil-off gas F2 compressed in this way is preferably introduced into the inner space 6d of the condenser 6 at this pressure and temperature.
[0036] As shown in
[0037] The -150° C. at which the supercritical high-pressure gas or the high-pressure liquid gas enters the high-pressure heat exchanger 13 on the high-pressure side is not directly available for heat transfer, since several temperature gradients must be taken into account for heat transfer through the supercritical high-pressure gas and the wall of the high-pressure heat exchanger 13. As a first approach, it is assumed that the wall temperature of the high pressure heat exchanger 13 on the side facing the boil-off gas F2 is -145° C. This allows enthalpy transfer from the boil-off gas F2 to the supercritical high-pressure gas or the high-pressure liquid gas in a temperature window of 25°K.
[0038] In order to increase the efficiency of reliquefaction of boil-off gas F2 to liquefied gas F1 in the condenser 6, a condensation nucleus generator 10 is used to generate liquefied gas droplets as condensation nuclei, which are fed into the interior 6d of the condenser 6. For this purpose, a portion of the liquid gas F1 compressed to high-pressure liquid gas by the high-pressure pump 5 is supplied to the condensation core generator 10 in a side stream 18a, the supplied high-pressure liquid gas having a pressure of 300 bara and a temperature of -150° C. The droplets 10a generated in the condensation core generator 10, for example with the aid of at least one nozzle, are introduced into a condensation section 6a of the condenser 6, in which the temperature of the boil-off gas F2 is already below its condensation temperature of -110° C. The liquid gas droplets 10a entering the condenser 6 are thus subcooled, since the condensation temperature of the boil-off gas F2 is 110° C. at 17 bara.
[0039] The supercooled liquid gas droplets 10a serve as condensation nuclei for the boil-off gas F2 to be condensed. That is, each supercooled liquid gas droplet 10a attracts gas molecules from the boil-off gas F2 to be condensed. Condensation of the boil-off gas F2 on the liquid gas droplets 10a is more effective than condensation on the outer wall of the high-pressure heat exchanger 13, for the following reasons: [0040] The liquid gas droplets are supercooled at -150° C., resulting in a higher potential for attracting gas molecules of the boil-off gas F2 due to the larger temperature difference. [0041] The specific surface area of a liquid gas droplet is larger than the comparable surface area of the outer wall of the high-pressure heat exchanger 13, since the area of a sphere is pi times larger than the area of a flat or curved surface.
[0042]
[0043] For the fuel gas supply system 1 according to the invention, it is important that the condensation of the boil-off gas F2 supplied to the condenser 6, as shown in
[0044] In a further embodiment,
[0045] The gas storage container 14 is advantageously filled with a highly porous solid (e.g. adsorbent or metal hydride) or a liquid solvent, which considerably increases the storage capacity of the gas storage container 14, compared to that of an empty container, at the same pressure and temperature. When the gas storage tank 14 is not in storage operation or is being emptied, the gas storage tank 14 is connected to the suction line 15b of the compressor 9 by opening the valve 25d and closing the valve 25e. When the gas storage tank 14 is in storage mode, it is connected to the discharge line 15c downstream of the compressor 9 by the valve 25e being open, and the valve 25d being closed. It may also prove advantageous to supply at least part of the boil-off gas F2 to a low-pressure consumer 11 via a fluid line 15e, preferably a controllable valve 25c and preferably also a controllable valve 25b being provided to control the flow of gas to the low-pressure consumer 11 and, if necessary, to control a division of the gas quantities between the condenser 6 and the low-pressure consumer 11.
[0046] It may also prove advantageous to feed the liquid gas F1 flowing out of the inner space 6d of the condenser 6 via the return line 21 controllably via a valve 25f of the high-pressure pump 5 and/or via a valve 25g to the LNG tank 3.
[0047]
[0048]