SWIRL TORCH IGNITER
20170350590 · 2017-12-07
Assignee
Inventors
- Ahsan R. Choudhri (El Paso, TX, US)
- Norman D. Love, JR. (El Paso, TX, US)
- Luis E. Sanchez (Sunland Park, NM, US)
- Charles S. Hill (Las Cruces, NM, US)
Cpc classification
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q3/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2207/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D11/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P15/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K9/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23D11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K9/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A torch igniter and a method of igniting a torch flame. An example embodiment includes a body including an oxidizer inlet configured to facilitate oxidizer flow through the body toward an output end of the body. The body includes a group of fuel inlet passages configured to distribute fuel in a direction tangential to the oxidizer flow through the body to create a swirling fuel-oxidizer mixture. A sparking element can be mounted on the body to produce a spark in the path of the swirling fuel-oxidizer mixture to ignite the mixture. The output end of the body is configured to emit a torch flame when the fuel-oxidizer mixture is ignited. Thus, a swirl torch igniter is configured for oxidizer and fuel flow through the igniter body to create an internal swirling fuel-oxidizer mixture to be ignited by a sparking element.
Claims
1. A torch igniter, comprising: a body including an oxidizer inlet configured to facilitate oxidizer flow through the body toward an output end of the body; the body including a plurality of fuel inlet passages configured to distribute fuel in a direction tangential to the oxidizer flow through the body to create a swirling fuel-oxidizer mixture; a sparking element mounted on the body to produce a spark in the path of the swirling fuel-oxidizer mixture to ignite the mixture; and wherein the output end of the body is configured to emit a torch flame when the fuel-oxidizer mixture is ignited.
2. The torch igniter of claim 1, wherein the body includes a primary fuel inlet configured to distribute fuel to each of the plurality of fuel inlet passages.
3. The torch igniter of claim 2, wherein the oxidizer inlet is configured to receive oxidizer comprising oxygen.
4. The torch igniter of claim 3, wherein the primary fuel inlet is configured to receive fuel comprising methane.
5. The torch igniter of claim 2, wherein the oxidizer inlet is configured to receive oxidizer in a liquid or gas phase.
6. The torch igniter of claim 2, wherein the primary fuel inlet is configured to receive fuel in a liquid or gas phase.
7. A torch igniter, comprising: a body including a first end and a second end; the body including an oxidizer inlet disposed at the first end thereof; the oxidizer inlet configured to facilitate oxidizer flow through the body; the body including a primary fuel inlet configured to distribute fuel to a plurality of fuel inlet passages configured to distribute fuel in a direction tangential to the oxidizer flow through the body to create a swirling fuel-oxidizer mixture; a sparking element mounted on the body to produce a spark in the path of the swirling fuel-oxidizer mixture to ignite the mixture; and wherein the body is configured to emit a torch flame from the second end thereof when the fuel-oxidizer mixture is ignited.
8. The torch igniter of claim 7, wherein the oxidizer inlet is configured to receive oxidizer comprising oxygen.
9. The torch igniter of claim 8, wherein the primary fuel inlet is configured to receive fuel comprising methane.
10. The torch igniter of claim 7, wherein the oxidizer inlet is configured to receive oxidizer in a liquid or gas phase.
11. A torch igniter of claim 7, wherein the primary fuel inlet is configured to receive fuel in a liquid or gas phase.
12. A method for igniting a torch flame, comprising: inputting an oxidizer into a first end of an igniter to create an oxidizer flow through the igniter; inputting fuel into a plurality of fuel inlet passages on the igniter configured to distribute the fuel in a tangential direction to the oxidizer flow to create a swirling fuel-oxidizer mixture; and igniting the swirling fuel-oxidizer mixture with a sparking element mounted on the igniter to produce a torch flame emission from a second end of the igniter.
13. The method of claim 12 wherein the plurality of fuel inlet passages is configured to include a primary fuel inlet configured to distribute fuel to each of the plurality of fuel inlet passages.
14. The method of claim 12 wherein the first end of the igniter includes an oxidizer inlet configured to receive oxidizer comprising oxygen.
15. The method of claim 13 wherein the primary fuel inlet is configured to receive fuel comprising methane.
16. The method of claim 14 wherein the oxidizer inlet is configured to receive the oxidizer in a liquid or gas phase.
17. The method of claim 13 wherein the primary fuel inlet is configured to receive fuel in a liquid or gas phase.
18. The method of claim 14 wherein the oxidizer inlet is configured to receive the oxidizer in a liquid or gas phase.
19. The method of claim 13 wherein the first end of the igniter includes an oxidizer inlet configured to receive oxidizer comprising oxygen.
20. The method of claim 19 wherein the oxidizer inlet is configured to receive the oxidizer in a liquid or gas phase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying figures, in which like reference numerals refer to identical or functionally-similar elements throughout the separate views and which are incorporated in and form a part of the specification, further illustrate the present invention and, together with the detailed description of the invention, serve to explain the principles of the present invention.
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DETAILED DESCRIPTION
[0026] The particular values and configurations discussed in these non-limiting examples can be varied and are cited merely to illustrate at least one embodiment and are not intended to limit the scope thereof.
[0027] The example embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which illustrative embodiments of the invention are shown. The embodiments disclosed herein can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to identical, like or similar elements throughout, although such numbers may be referenced in the context of different embodiments. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
[0028] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0029] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0030] The foregoing description of the figures is provided for the convenience of the reader. It should be understood, however, that the embodiments are not limited to the precise arrangements and configurations shown in the figures. Also, the figures are not necessarily drawn to scale, and certain features may be shown exaggerated in scale or in generalized or schematic form, in the interest of clarity and conciseness. Relatedly, certain features may be omitted in certain figures, and this may not be explicitly noted in all cases.
[0031] While various embodiments are described herein, it should be appreciated that the present invention encompasses many inventive concepts that may be embodied in a wide variety of contexts. Thus, the following detailed description of exemplary embodiments, read in conjunction with the accompanying drawings, is merely illustrative and is not to be taken as limiting the scope of the disclosed embodiments. Rather, the scope of the invention is defined by the appended claims and equivalents thereof.
[0032] Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are necessarily described for each embodiment disclosed in this specification. In the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the design-specific goals, which will vary from one implementation to another. It will be appreciated that such a development effort, while possibly complex and time-consuming, would nevertheless be a routine undertaking for persons of ordinary skill in the art having the benefit of this disclosure.
[0033] Liquid methane (LCH4) is a good propellant for rocket engine propulsion. Methane has a relatively high specific impulse, a competitive energy density, and is safer to handle and store compared to some other propellants. Other advantages include the ability to store both methane and oxidizer at similar temperatures. It is also non-toxic and less expensive compared to liquid hydrogen and hypergolic propellants. It has also been suggested that methane could be synthesized from carbon rich atmospheres or other sources in outer space, expanding in situ resource utilization. The National Aeronautics and Space Administration (NASA) has identified the propellant combination of liquid oxygen (LOX) and liquid methane as a propellant combination for next generation propulsion systems.
[0034] In order to design a reliable ignition source for implementation in rocket engine propulsion, it is important to understand how the ignition system operates under different test environments. To fulfill this objective, the inventors of this disclosure devoted a significant amount of time, expense, and effort to construct and implement a testing facility to evaluate and analyze igniter embodiments of the invention. This research included development of a cryogenic delivery system, development of an optically accessible combustion chamber to view igniter testing, and implementation of a data acquisition and remote control system. This extensive effort led to the design and production of reliable igniters, particularly for use with, but not limited to, oxygen-methane mixtures.
[0035] Analysis and characterization of igniter embodiments of the invention involved the determination of ignitability limits at different propellant inlet conditions. Propellant temperature and mixture ratio were among the variable factors associated with ignition that were incorporated in test matrices. In this regard, in some embodiments described herein, the temperature and pressure of fuel and oxidizer may be monitored and regulated in order to control the temperature, pressure, and flow rates of the fuel and oxidizer. Testing included consideration of different oxidizer-fuel phase interactions (i.e., gas-gas, liquid-gas, liquid-liquid). Igniter analysis included: liquid oxygen in combination with cold gaseous methane and liquid methane; ambient temperature gaseous oxygen in combination with gaseous methane at ambient and lower temperatures; liquid oxygen interacting with ambient temperature gaseous methane; and ambient temperature gaseous oxygen with liquid methane.
[0036] Other considerations made during design of the igniter embodiments included geometry aspects such as tangential and oxidizer post length, diameter, and location of the ignition source; this is further described with respect to the disclosed embodiments, wherein tangential post is referred to as “tangential fuel passage” (e.g., 16) and oxidizer post is referred to as “oxidizer inlet channel” (e.g., 15). For some igniter applications, it is convenient to use the main fuel source as the fuel source for the igniter (e.g., in a space context), e.g., to use the boil-off, that is, the gas formed in fuel (e.g., LCH4) and oxidizer (e.g., LOX) storage tanks above the liquid by evaporation. Such implementations were factored into the igniter analysis.
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[0038] Other example embodiments may be formed with two, three, or more than four fuel passages 16. However, at least two fuel passages are preferred in order to generate a swirling mixture, as further described below. The oxidizer inlet channel 15 leads to a central mixer section 18, just past the intersection with the fuel passages 16. The mixer section 18 leads to a combustion chamber 19, which is located at the end of igniter 10/body 12 that is longitudinally opposite to inlet port 14. A sparking element (not shown in
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[0040] This configuration produces an internal mixture swirl powered by the momentum of the colliding injections of fuel (from fuel passages 16) and oxidizer (from oxidizer inlet channel 15). In operation, the oxidizer flows through the inlet channel 15 (from left to right in
[0041] As indicated in the illustration of
[0042] In other example embodiments, the circumferential locations of the fuel passages 16, and/or the spacing between those circumferential locations, may be different from that shown in
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[0044] The igniter 10 body may be formed of any suitable material (e.g., metal) as known in the art, taking into consideration that input oxidizer and/or fuel temperatures and phases may vary. Although the igniter 10 embodiment depicted in
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[0046] Turning to
[0047] The length of the converging-diverging nozzle section remains dependent on the geometric angle, radius, and velocity constraints applied to this section. Turning to
[0048] As in the manner described for igniter 10, here too in igniter 20 the fuel passages 34 intersect with the oxidizer inlet channel 25 tangentially, as seen in
[0049] Although, as seen in
[0050] Turning to
[0051] The primary fuel inlet 38 is configured with a conventional connector to receive a fuel feed line. With this configuration, fuel can be injected into the igniter 20 via a feed line connected to the primary inlet 38. The fuel flow then proceeds circumferentially around/through the annular channel 30 within/under ring 36, enters the fuel passages 34, and flows through the fuel passages 34 to collide with the oxidizer flow in the oxidizer inlet channel 25. Upon production of the swirling oxidizer-fuel mixture in the mixing section 35 (shown in
[0052] In some embodiments, the sparking element 40 is a spark plug mounted in the sparking element port 26. One embodiment may comprise an NGK® spark plug (¼-32 fitting, 5V ignition signal voltage, 8V ignition power voltage, 16 kV ignition energy voltage, 300 Hz), as shown in
[0053] Igniters according to disclosed embodiments may be used for various applications utilizing different propellant mixtures. As previously mentioned, the inventors carried out extensive testing of igniters for use in rocket propulsion systems utilizing oxygen for the oxidizer and methane for fuel. Turning to
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[0055] Based on the foregoing, it can be appreciated that a number of example embodiments are disclosed herein. For example, in one embodiment, a torch igniter can be implemented that includes a body including an oxidizer inlet configured to facilitate oxidizer flow through the body toward an output end of the body; the body including a plurality of fuel inlet passages configured to distribute fuel in a direction tangential to the oxidizer flow through the body to create a swirling fuel-oxidizer mixture; a sparking element mounted on the body to produce a spark in the path of the swirling fuel-oxidizer mixture to ignite the mixture; and wherein the output end of the body is configured to emit a torch flame when the fuel-oxidizer mixture is ignited.
[0056] In some example embodiments, the body can include a primary fuel inlet configured to distribute fuel to each of the plurality of fuel inlet passages. In other example embodiments, the oxidizer inlet can be configured to receive oxidizer comprising oxygen. In other example embodiment, the primary fuel inlet can be configured to receive fuel comprising methane. In still another example embodiment, the oxidizer inlet can be configured to receive oxidizer in a liquid or gas phase. In still other example embodiments, the primary fuel inlet can be configured to receive fuel in a liquid or gas phase.
[0057] In another example embodiment, a torch igniter can be implemented, which includes, for example: a body including a first end and a second end; the body including an oxidizer inlet disposed at the first end thereof; the oxidizer inlet configured to facilitate oxidizer flow through the body; the body including a primary fuel inlet configured to distribute fuel to a plurality of fuel inlet passages configured to distribute fuel in a direction tangential to the oxidizer flow through the body to create a swirling fuel-oxidizer mixture; a sparking element mounted on the body to produce a spark in the path of the swirling fuel-oxidizer mixture to ignite the mixture; and wherein the body is configured to emit a torch flame from the second end thereof when the fuel-oxidizer mixture is ignited.
[0058] In another example embodiment, a method for igniting a torch flame can be implemented. Such a method can include steps or operations such as, for example: inputting an oxidizer into a first end of an igniter to create an oxidizer flow through the igniter; inputting fuel into a plurality of fuel inlet passages on the igniter configured to distribute the fuel in a tangential direction to the oxidizer flow to create a swirling fuel-oxidizer mixture; and igniting the swirling fuel-oxidizer mixture with a sparking element mounted on the igniter to produce a torch flame emission from a second end of the igniter.
[0059] In light of the principles and example embodiments described and illustrated herein, it will be recognized that the example embodiments can be modified in arrangement and detail without departing from such principles. Also, the foregoing discussion has focused on particular embodiments, but other configurations are also contemplated. In particular, even though expressions such as “in one embodiment,” “in another embodiment,” or the like are used herein, these phrases are meant to generally reference embodiment possibilities and are not intended to limit the invention to particular embodiment configurations. As used herein, these terms may reference the same or different embodiments that are combinable into other embodiments. As a rule, any embodiment referenced herein is freely combinable with any one or more of the other embodiments referenced herein, and any number of features of different embodiments are combinable with one another unless indicated otherwise or so dictated by the description herein.
[0060] Similarly, although example methods or processes have been described with regard to particular steps or operations performed in a particular sequence, numerous modifications could be applied to those methods or processes to derive numerous alternative embodiments of the present invention. For example, alternative embodiments may include methods or processes that use fewer than all of the disclosed steps or operations, methods or processes that use additional steps or operations, and methods or processes in which the individual steps or operations disclosed herein are combined, subdivided, rearranged, or otherwise altered. Similarly, this disclosure describes one or more embodiments wherein various operations are performed by certain systems, applications, module, components, etc. In alternative embodiments, however, those operations could be performed by different components. It will also be appreciated by those skilled in the art that embodiments of the invention may be configured for automated or computer controlled igniter activation. Conventional computers and applications configured with appropriate software may be used to implement such embodiments.
[0061] It will be appreciated that variations of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. It will also be appreciated that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art, which are also intended to be encompassed by the following claims.