THE USAGE OF FATTY ACID IN THE PREPARATION OF LITHIUM-ION BATTERIES AND THE METHOD FOR MANUFACTURING ELECTRODE MATERIALS
20230187616 · 2023-06-15
Inventors
- Yan Li (Shenzhen, Guangdong, CN)
- HAN GAO (Shenzhen, Guangdong, CN)
- LE GE (Shenzhen, Guangdong, CN)
- YU-XIN GAO (Shenzhen, Guangdong, CN)
- RU-HAO LIU (Shenzhen, Guangdong, CN)
- YI-HAN LIU (Shenzhen, Guangdong, CN)
Cpc classification
C01P2002/88
CHEMISTRY; METALLURGY
H01M4/62
ELECTRICITY
H01M4/5825
ELECTRICITY
C01B25/45
CHEMISTRY; METALLURGY
H01M4/485
ELECTRICITY
H01M4/525
ELECTRICITY
C01G53/50
CHEMISTRY; METALLURGY
C01P2004/62
CHEMISTRY; METALLURGY
H01M4/505
ELECTRICITY
H01M4/131
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/1391
ELECTRICITY
C01P2002/72
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
International classification
H01M4/36
ELECTRICITY
H01M10/0525
ELECTRICITY
H01M4/62
ELECTRICITY
H01M4/131
ELECTRICITY
H01M4/505
ELECTRICITY
H01M4/525
ELECTRICITY
H01M4/58
ELECTRICITY
H01M4/485
ELECTRICITY
C01B25/45
CHEMISTRY; METALLURGY
Abstract
The use of a C10~C34 fatty acids compound in the preparation of a the electrode materials for lithium-ion battery improves the coating uniformity of electrode materials prepared with solid-state method. The fatty acid provided by the invention is a dispersant, which achieves the uniformly dispersion of the coating material on the surface of battery material, and significantly increases the coating uniformity of the electrode material coated with solid-state method, it greatly improves the feasibility of manufacturing the electrode material of lithium-ion battery with solid-state method, and is conducive to the more economical and simpler manufacture of electrode material.
Claims
1. The usage of a compound in the preparation of electrode materials for lithium-ion battery, it improves the coating uniformity of electrode materials prepared with solid-state method, wherein the said compound is C10-C34 fatty acid used as a dispersant in a preparation of electrode materials for lithium-ion battery, the weight ratio of the electrode material to the coating material is 0.1~10 wt%, the said electrode material of lithium-ion battery is shown in Li.sub.1±mNi.sub.xCo.sub.yMn.sub.zM.sub.1-x- .sub.y-zO.sub.2, wherein M is Cr, Mg, Al, Ti, Zr, Zn, CA, Nb and W, and m is 0.005 to 0.2; and x, y and z are independently selected from any number from 0 to 1, the coating material is selected from one or more of the following groups of compounds: metal oxides, including MgO, ZnO, CaO, BaO, A1.sub.2O.sub.3, Fe.sub.2O.sub.3, La.sub.2O.sub.3, TiO.sub.2 and ZrO.sub.2, metal fluoride, including LiF, MgF.sub.2, CaF.sub.2 and AlF.sub.3, and metal carbonates, including Li.sub.2CO.sub.3, MgCO.sub.3, CaCO.sub.3 and Al.sub.2(CO.sub.3).sub.3.
2. (canceled)
3. (canceled)
4. The usage according to claim 1, wherein the said fatty acid is saturated fatty acid or unsaturated fatty acid.
5. The usage according to claim 1, wherein the said fatty acid is used as a regulator for the balance adjustment of the initial energy density of electrode material and improving the cycle life of electrode material.
6. The usage according to claim 1, wherein the said fatty acid is used as a regulator for personalized preparation of electrode materials for lithiumion battery according to the requirements of initial discharge and cycle life.
7. The usage according to claim 1, wherein the said fatty acid is shown as CH.sub.3(CH.sub.2).sub.nCOOH, and n is an integer from 8 to 32.
8. The usage according to claim 7, wherein n is 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 or 32.
9-11. (canceled)
12. The usage according to claim 1, wherein the said fatty acid is mixed with the coating material to make a coating precursor, which is sintered after mixing with the battery material, so that the coating material is evenly dispersed on the surface of the electrode material.
13. A method for preparing electrode material for lithium-ion battery is characterized by: the coating precursor is prepared by mixing the compound with the coating material according to the weight ratio of 1:1~20, and then it is mixed with the lithium-ion battery material. The coating material is evenly dispersed on the surface of the electrode material of lithium-ion battery prepared by sintering. The said compound is C10-C34 fatty acid, and the ratio of the amount of the said coating material to the said lithium-ion battery material is 0.1~ 10 wt%, the said electrode material of lithium-ion battery is shown in Li.sub.1±.sub.mNi.sub.xCo.sub.yMn.sub.zM.sub.1-x- .sub.y-zO.sub.2, wherein M is Cr, Mg, Al, Ti, Zr, Zn, CA, Nb and W, and m is 0.005 to 0.2; and x, y and z are independently selected from any number from 0 to 1, the coating material is selected from one or more of the following groups of compounds: metal oxides, including MgO, ZnO, CaO, BaO, A1.sub.2O.sub.3, Fe.sub.2O.sub.3, La.sub.2O.sub.3, TiO.sub.2 and ZrO.sub.2, metal fluoride, including LiF, MgF.sub.2, CaF.sub.2 and AlF.sub.3, and metal carbonates, including Li.sub.2CO.sub.3, MgCO.sub.3, CaCO.sub.3 and Al.sub.2(CO.sub.3).sub.3.
14. The method according to claim 13, wherein the said sintering temperature is between 200° C. ~1000° C.
15. The method according to claim 14, wherein the said heating rate for the sintering is 1~10° C./min.
16. The method according to claim 14, wherein the said sintering is held from 2 hours to 24 hours.
17. The method according to claim 13, wherein the electrode material is in the form of powder.
18. The method according to claim 13, wherein the particle size of the said coating material is 10 nm~500 nm.
19. The method according to claim 13, wherein the fatty acid is saturated fatty acid or unsaturated fatty acid.
20. The method according to claim 13, wherein the fatty acid is shown as CH.sub.3(CH.sub.2).sub.nCOOH, and n is an integer from 8 to 32.
21. The method according to claim 20 characterized in that the n is 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 or 32.
22. (canceled)
23. (canceled)
24. A lithium-ion battery electrode, which is characterized in that it comprises a battery material and a coating material, and the coating material is evenly distributed on the surface of the battery material, the weight ratio of the electrode material to the coating material is 0.1~10 wt%, the said electrode material of lithium-ion battery is shown in Li.sub.1±mNi.sub.xCo.sub.yMn.sub.zM.sub.1-x- .sub.y-zO.sub.2, wherein M is Cr, Mg, Al, Ti, Zr, Zn, CA, Nb and W, and m is 0.005 to 0.2; and x, y and z are independently selected from any number from 0 to 1, the coating material is selected from one or more of the following groups of compounds: metal oxides, including MgO, ZnO, CaO, BaO, A1.sub.2O.sub.3, Fe.sub.2O.sub.3, La.sub.2O.sub.3, TiO.sub.2 and ZrO.sub.2, metal fluoride, including LiF, MgF.sub.2, CaF.sub.2 and AlF.sub.3, and metal carbonates, including Li.sub.2CO.sub.3, MgCO.sub.3, CaCO.sub.3 and Al.sub.2(CO.sub.3).sub.3.
25. (canceled)
26. A lithium-ion battery comprising the lithium-ion battery electrode according to claim 24.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045] The technical scheme of the invention is described in detail below in combination with the attached figures. The examples of the invention are only used to elaborate instead of limiting the technical scheme of the invention. Although the invention is described in detail with reference to the better examples, general technical personnel in this field should understand that the technical scheme of the invention can be modified or equivalently replaced without deviating from the spirit and scope of the technical scheme of the invention, and all of them shall be covered in the claims of the invention.
[0046] Considering the limitations of traditional liquid-state and solid-state coating methods in the industry, in these examples, C10-C34 fatty acids are used as dispersant and mechanically blended with coating materials to make packaging materials (hereinafter referred to as coating precursor or precursor in these examples) in the subsequent solid-state synthesis, the dispersant with low melting point will be liquefied first, so that the coating material can be better dispersed on the surface of the battery material, and the dispersant will decompose and volatilize during high-temperature sintering and will not remain in the prepared electrode material.
Example 1
[0047] (1) The fatty acids used in this example include lauric acid, myristic acid, palmitic acid, stearic acid and arachidic acid; The coating materials used include nano alumina (Al.sub.2O.sub.3), nano magnesium oxide (MgO), nano titanium oxide (TiO.sub.2), nano lanthanum oxide (La.sub.2O.sub.3), nano zirconia (ZrO.sub.2), nano zinc oxide (ZnO), nano aluminum fluoride (AlF.sub.3) and nano magnesium fluoride(MgF.sub.2). The battery materials used include LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2, LiNi.sub.0.8Co.sub.0.1Mn.sub.0.1O.sub.2, 0.5Li.sub.2MnO.sub.3.Math.0.5LiMn.sub.0.375Ni.sub.0.375Co.sub.0.25O.sub.2, LiCoO.sub.2, LiFePO.sub.4, LiNi.sub.0.5Mn.sub.1.5O.sub.4, Li.sub.4Ti.sub.sO.sub.12, Si, SiO and Co.sub.3O.sub.4.
[0048] (2) The particle size of the coating material is 10~500 nm.
[0049] (3) Firstly, prepare the mixture of 3 g fatty acid and nano coating material, in which the mass percentage of fatty acid is controlled at 3-30%.
[0050] (4) In the above mixture, add 10 to 30 g of ball milling beads for high-speed ball milling. The ball milling time is set to 1 to 5 hours and the ball milling speed is set to 100 to 600 rmp.
[0051] (5) After mixing is over, collect the mixture of fatty acid and nano coating material, i.e. coating precursor.
[0052] (6) Take an appropriate amount of electrode material and add the corresponding coating precursor (i.e. the mixture of stearic acid and nano coating material) into it, so that the mass percentage of coating material is 0.1-5%. Put the electrode material and the coating precursor into the mixer and mix for 1~ 8 hours.
[0053] (7) Heat the above mixture to 200-1000° C. at the rate of 1~10° C./min, maintain at this temperature for 1~24 hours, and then cool to room temperature within the furnace to complete the coating process.
[0054] (8) Disperse and sieve the prepared product to obtain electrode material for coating. See Table 1 for the preparation parameters of all coating materials.
TABLE-US-00001 Coating precursor Electrode material Mass percentage of coating material in electrode material after coating, wt% Dispersant Coating material Mass percentage of dispersant in coating precursor, wt% Stearic acid Al.sub.2O.sub.3 9 LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 2 Lauric acid MgO 12 LiNi.sub.0.8Co.sub.0.1Mn.sub.0.1O.sub.2 2 Stearic acid TiO.sub.2 15 0.5Li.sub.2MnO.sub.3.Math.0.5LiMn.sub.0.375Ni.sub.0.375Co.sub.0.25O.sub.2 1 Stearic acid La.sub.2O.sub.3 9 LiCoO.sub.2 0.5 Arachidic acid AlF.sub.3 18 LiFePO.sub.4 0.5 Myristic acid MgF.sub.2 15 LiNi.sub.0.5Mn.sub.1.5O.sub.4 1 Stearic acid ZrO.sub.2 5 Li.sub.4Ti.sub.sO.sub.12 1 Lauric acid Al.sub.2O.sub.3 15 Si 1 Palmitic acid TiO.sub.2 12 SiO 0.5 Stearic acid ZnO 20 Co.sub.3O.sub.4 1
Example 2
[0055] (1) The fatty acid used in this example is stearic acid, the coating material is nano alumina (Al.sub.2O.sub.3), and the particle size of Al.sub.2O.sub.3 is 20-30 nm. The chemical formula of the electrode material used in this example is LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 (NCM523 in brief).
[0056] (2) Firstly, prepare the mixture of 3 g stearic acid and nano Al.sub.2O.sub.3, in which the mass percentage of stearic acid is controlled at 3-30%.
[0057] (3) In the above mixture, add 10 to 30 g of ball milling beads for high-speed ball milling. The ball milling time is set to 1 to 5 hours and the ball milling speed is set to 100 to 600 rmp.
[0058] (4) After mixing is over, collect the mixture of stearic acid and nano Al.sub.2O.sub.3, that is, the coating precursor.
[0059] (5) Take an appropriate amount of NCM523 and add the corresponding coating precursor (i.e. the mixture of stearic acid and nano Al.sub.2O.sub.3), so that the mass percentage of Al.sub.2O.sub.3 is 0.1-5%. Put NCM523 and coating precursor into a mixer and mix for 1 to 8 hours.
[0060] (6) Heat the above mixture to 200-1000° C. at a rate of 1-10° C./min, maintain at this temperature for 1-24 hours, and then cool to room temperature with the furnace to complete the coating process.
[0061] Disperse and sieve the reaction products to obtain the final Al.sub.2O.sub.3 coated NCM523.
[0062] Characterize the synthesized samples by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0063] Mix the prepared coated NCM523 with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum-based collector, dry to prepare electrode, and assemble the electrode into coin cells for electrochemical performance test.
[0064] (10) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
Example 1 for Comparison
[0065] (1) The chemical formula of the electrode material used in this comparison example is LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 (NCM523 in brief).
[0066] (2) Characterize NCM523 by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0067] (3) Mix NCM523 with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum-based collector, dry to prepare electrode, and assemble into coin cells for electrochemical performance test.
[0068] (4) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
Example 2 for Comparison
[0069] (1) The coating material used in this comparison example is nano alumina (Al.sub.2O.sub.3), and the particle size of Al.sub.2O.sub.3 is 20-30 nm. The chemical formula of the electrode material used in this comparison example is LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 (NCM523 in brief).
[0070] (2) Take an appropriate amount of NCM523, add an appropriate amount of nano Al.sub.2O.sub.3, put them into the mixer and mix them for 3 to 8 hours.
[0071] (3) Heat the above mixture to 500° C. at a rate of 5° C./min, maintain at 500° C. for 10 hours, and then cool to room temperature with the furnace to complete the coating process.
[0072] (4) Disperse and sieve the samples to obtain the final Al.sub.2O.sub.3 coated electrode material.
[0073] (5) Characterize the synthesized samples by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0074] (6) Mix NCM523 prepared by coating with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum-based collector, dry to prepare electrode, and assemble into coin cells for electrochemical performance test.
[0075] (7) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
[0076]
[0077] Scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS) are conducted on these three samples above, the data are shown in
[0078] The charge and discharge curves of these three samples during the formation process are also compared (see
Example 3
[0079] (1) The fatty acid used in this example is stearic acid, the coating material is nano alumina (Al.sub.2O.sub.3), and the particle size of Al.sub.2O.sub.3 is 20-30 nm. The chemical formula of the electrode material used in this example is LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 (NCM523 in brief).
[0080] (2) Firstly, prepare the mixture of 3 g stearic acid and nano Al.sub.2O.sub.3, in which the mass percentage of stearic acid is controlled at 3-30%.
[0081] (3) In the above mixture, add 10 to 30 g of ball milling beads for high-speed ball milling. The ball milling time is set from 1 to 5 hours and the ball milling speed is set from 100 to 600 rmp.
[0082] (4) After mixing is over, collect the mixture of stearic acid and nano Al.sub.2O.sub.3, that is, the coating precursor.
[0083] (5) Take an appropriate amount of NCM523 in batches and add the corresponding coating precursor (i.e. the mixture of stearic acid and nano Al.sub.2O.sub.3) to achieve the mass percentage of Al.sub.2O.sub.3 of 0.5%, 1% and 2%. Put NCM523 and coating precursor into a mixer and mix for 1 to 8 hours.
[0084] (6) Heat the above mixture to 200-1000° C. at a rate of 1-10° C./min, maintain at this temperature for 1-24 hours, and then cool to room temperature within the furnace to complete the coating process.
[0085] (7) Disperse and sieve the reaction products to obtain the final Al.sub.2O.sub.3 coated NCM523.
[0086] (8) Characterize the synthesized samples by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0087] (9) Mix NCM523 prepared by coating with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum-based collector, dry to prepare electrode, and assemble into button battery for electrochemical performance test.
[0088] (10) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
[0089] In this example, a comparison is made for the NCM523 particles coated with different amounts of Al.sub.2O.sub.3 using stearic acid dispersant. Stearic acid dispersant can be well used for Al.sub.2O.sub.3 coated electrode materials with various concentration ratios. The analysis of Al element distribution for samples with different Al.sub.2O.sub.3 coating amount shows that (see
Example 4
[0090] (1) The fatty acid used in this example is lauric acid, the coating material is nano alumina (Al.sub.2O.sub.3), and the particle size of Al.sub.2O.sub.3 is 20-30 nm. The chemical formula of the electrode material used in this example is LiNi.sub.0.5Co.sub.0.2Mn.sub.0.3O.sub.2 (NCM523 in brief).
[0091] (2) Firstly, prepare the mixture of 3 g lauric acid and nano Al.sub.2O.sub.3, in which the mass percentage of lauric acid is controlled at 3-30%.
[0092] (3) In the above mixture, add 10 to 30 g of ball milling beads for high-speed ball milling. The ball milling time is set from 1 to 5 hours and the ball milling speed is set from 100 to 600 rmp.
[0093] (4) After ball milling is over, collect the mixture of lauric acid and nano Al.sub.2O.sub.3, i.e. coating precursor.
[0094] (5) Take an appropriate amount of NCM523 and add the corresponding coating precursor (i.e. the mixture of lauric acid and nano Al.sub.2O.sub.3), so that the mass percentage of Al.sub.2O.sub.3 is 2%. Put NCM523 and coating precursor into a mixer and mix for 1 to 8 hours.
[0095] (6) Heat the above mixture to 200-1000° C. at a rate of 1-10° C./min, maintain at this temperature for 1-24 hours, and then cool to room temperature within the furnace to complete the coating process.
[0096] (7) Disperse and sieve the reaction products to obtain the final Al.sub.2O.sub.3 coated electrode material.
[0097] (8) Characterize the synthesized samples by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0098] (9) Mix NCM523 prepared by coating with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum-based collector, dry to prepare electrode, and assemble into button battery for electrochemical performance test.
[0099] (10) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
[0100] This example tests the coating effect of NCM523 particles using lauric acid as dispersant. The electrode material NCM523 can also be well coated with lauric acid as dispersant. The charge/discharge curve of NCM523 coated with Al.sub.2O.sub.3 using lauric acid dispersant is shown in
Example 5
[0101] (1) The fatty acid used in this example is lauric acid, the coating material is nano alumina (Al2O3), and the particle size of Al.sub.2O.sub.3 is 20-30 nm. The chemical formula of the electrode material used in this example is LiNi.sub.0.8Co.sub.0.1Mn.sub.0.1O.sub.2 (NCM811 in brief).
[0102] (2) Firstly, prepare the mixture of 3 g lauric acid and nano Al.sub.2O.sub.3, in which the mass percentage of lauric acid is controlled at 3-30%.
[0103] (3) In the above mixture, add 10 to 30 g of ball milling beads for high-speed ball milling. The ball milling time is set from 1 to 5 hours and the ball milling speed is set from 100 to 600 rmp.
[0104] (4) After ball milling is over, collect the mixture of lauric acid and nano Al.sub.2O.sub.3, i.e. coating precursor.
[0105] (5) Take an appropriate amount of NCM811 and add the corresponding coating precursor (i.e. the mixture of lauric acid and nano Al.sub.2O.sub.3), so that the mass percentage of Al.sub.2O.sub.3 is 2%. Put NCM811 and coating precursor into a mixer and mix for 1 to 8 hours.
[0106] (6) Heat the above mixture to 200-1000° C. at a rate of 1-10° C./min, maintain at this temperature for 1-24 hours, and then cool to room temperature within the furnace to complete the coating process.
[0107] (7) Disperse and sieve the reaction products to obtain the final Al.sub.2O.sub.3 coated electrode material.
[0108] (8) Characterize the synthesized samples by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy scattering X-ray spectroscopy (EDS).
[0109] (9) Mix NCM811 prepared by coating with conductive agent, binder and solvent to prepare electrode slurry, then coat it on aluminum based collector, dry to prepare electrode, and assemble into button battery for electrochemical performance test.
[0110] (10) Cycle all coin cells first for 4 cycles at 2.75-4.4 V with 0.1 C, and then test for cycle life with 0.2 C using the same voltage range.
[0111] In this example, the coating effect of NCM811 particles with lauric acid as dispersant is tested. As shown in