MOVEMENT UNIT AND PROCESS FOR MOVING A BLANK AND PACKING APPARATUS ASSOCIATED THERETO
20230183029 · 2023-06-15
Inventors
Cpc classification
B65H2406/3452
PERFORMING OPERATIONS; TRANSPORTING
B65H5/12
PERFORMING OPERATIONS; TRANSPORTING
B65H3/42
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1764
PERFORMING OPERATIONS; TRANSPORTING
B65H5/14
PERFORMING OPERATIONS; TRANSPORTING
B65H2402/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H3/42
PERFORMING OPERATIONS; TRANSPORTING
B65H5/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A movement unit for moving a blank includes a drum, a blank with central and lateral panels, and a retention device for retaining the blank. The lateral panel has an end secured to the central panel by a folding zone and an opposite free end. The retention device is secured to the drum and includes a support, a first gripping portion secured to the support and having first retention elements configured to retain the central panel, and a second gripping portion secured to the support or to the first gripping portion and having second retention elements configured to retain the lateral panel.
Claims
1-20. (canceled)
21. A movement unit for moving a blank, comprising: i) at least one drum configured to rotate about a rotation axis along a rotation direction; ii) a blank comprising: a central panel, and a lateral panel having a first end secured to said central panel by a first folding zone, and a second, free, end opposite to said first end, said lateral panel extending for at least 10 cm in a direction perpendicular to said first folding zone and being configured to precede said central panel in said rotation direction of said drum; and iii) at least one retention device for retaining said blank, the at least one retention device being secured to said at least one drum and comprising: a support, a first gripping portion secured to said support and comprising first retention elements configured to selectively and fixedly retain said central panel, and a second gripping portion secured to said support or to said first gripping portion, the second gripping portion comprising second retention elements configured to selectively and fixedly retain said lateral panel of said blank.
22. The movement unit according to claim 21, further comprising a rotation group configured to perform a controlled rotation of at least one of said first gripping portion and second gripping portion of said at least one retention device with respect to a radial direction of said at least one drum.
23. The movement unit according to claim 21, wherein said at least one retention device further comprises: a movement mechanism for moving said second gripping portion with respect to said first gripping portion , said movement mechanism being configured to perform, during a rotational arc of said at least one drum, a controlled rotation of said second gripping portion with respect to said first gripping portion.
24. The movement unit according to claim 23, wherein said controlled rotation of said second gripping portion with respect to said first gripping portion is performed in a region proximal to said first folding zone of said blank.
25. The movement unit according to claim 21, wherein said first folding zone coincides with a creased portion of said blank.
26. The movement unit according to claim 21, further comprising a movement device configured to simultaneously move in translation said first gripping portion and said second gripping portion with respect to said support or with respect to another predetermined reference.
27. The movement unit according to claim 21, further comprising a cam type rotation mechanism configured to vary an angular rotation speed of said retention device with respect to said drum.
28. The movement unit according to claim 21, wherein said first and second retention elements are selectively connectable to a pressure reduction circuit.
29. The movement unit according to claim 21, further comprising a pre-folding device configured to cooperate with said at least one retention device in order to fold predetermined portions of said blank.
30. The movement unit according to claim 21, wherein the at least one retention device comprises a plurality of retention devices.
31. The movement unit according to claim 21, comprising a plurality of the at least one drum, each secured to a respective retention deviceof a plurality of retention devices, said plurality of retention devices being configured to exchange said blank between retention devices secured to different drums.
32. A packing apparatus for packing articles, comprising at least one movement unit according to claim 21.
33. The packing apparatus according to claim 32, comprising: a first movement unit having a corresponding first retention device, and a second movement unit having a corresponding second retention device configured to receive said blank from the first retention device.
34. A process for moving a blank, comprising: providing a movement unit comprising at least one drum having a rotation axis for rotating in a rotation direction, and at least one retention device secured to the at least one drum; providing a blank comprising a central panel and a lateral panel, the lateral panel having a first end secured to said central panel by a first folding zone and a second, free, end opposite said first end, said lateral panel extending for at least 10 cm in a direction perpendicular to said first folding zone and being configured to precede said central panel in said rotation direction of said drum; bringing said drum into a removal position, wherein said retention device faces said blank; activating a first retention element of a first gripping portion of said retention device by selectively and fixedly securing said central panel to said first retention element; activating a second retention element of a second gripping portion of said retention device by selectively and fixedly securing said lateral panel to said second retention element, thereby providing a controlled configuration of said blank; rotating said drum in a rotation direction up to a release position of said retention device, while controlling by said first and second retention elements respective positions and orientations of said central panel and said lateral panel; and deactivating said retention elements by disengaging said blank from said retention device while said drum is in said release position.
35. The process according to claim 34, further comprising: rotating, in a controlled manner, at least one among said first gripping portion and said second gripping portion while said drum rotates between said removal position and said release position, to provide a rotation equal to an angle of inclination between 60° and 120° with respect to a radial direction of said drum.
36. The process according to claim 34, further comprising: activating a movement device configured to move said blank in a direction having a radial component with respect to said rotation axis of said drum.
37. The process according to claim 34, further comprising: activating a cam type rotation mechanism included in said movement unit to stop said blank.
38. The process according to any one of claim 34, further comprising folding said blank by a pre-folding device while said drum rotates from the removal position to the release position.
39. The process according to claim 34, further comprising: rotating a first drum of said movement unit retaining said blank towards said release position; rotating a second drum of said movement unit in a synchronized manner with said first drum and with a rotation direction opposite to a rotation direction of said first drum; facing a first gripping portion of a first retention device secured to said first drum with a first gripping portion of a second retention device secured to said second drum; facing a second gripping portion of the first retention device secured to said first drum with a second gripping portion of the second retention device secured to said second drum; activating the retention elements of said first retention device and of said second retention device; deactivating the retention elements of said first retention device while keeping active the retention elements of said second retention device; performing, by said second retention device, said rotating towards a release position and a pure rotation of a first gripping portion with respect to a second gripping portion about a virtual rotation axis.
40. The process according to claim 34, further comprising activating an additional movement unit comprising an additional first retention element configured to remove said blank from said movement unit when said movement unit has completed said release.
Description
[0209] The characteristics and advantages of the invention will become clearer from the detailed description of an embodiment illustrated, by way of non-limiting example, with reference to the appended drawings wherein:
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[0219] With initial reference to
[0220] The embodiment example described below relates to articles to be packed in a container, in particular a box-shaped container in which articles that are different from each other, or the same but in different configurations, are arranged in a sorted manner, for example arranged on superimposed layers.
[0221] In the specific case described herein, the articles with which the containers are filled are capsule elements for the preparation of infusion drinks, in particular coffee capsules.
[0222] In the present example, each blank 200 is a flat laminar element made of foldable and semi-rigid material, for example cardboard, suitably cut and provided with preferential folding zones 251a which may be zones of reduced thickness, zones with predetermined uniform holes or similar technical solutions. Referring to
[0223] As better visible in
[0224] More in detail, an abutment panel 210 and a closing panel 245 which is opposite the front panel 230 with respect to the abutment panel 210 are connected along the longitudinal axis L of its cross shape from the front panel 230. Again along the longitudinal direction L there is identified a rear panel 240 which is connected to the abutment panel 210 on the opposite side of the front panel 230.
[0225] Consistently with what has been described above, and again with reference to
[0226] In particular, said opposed lateral panels 250 are connected to the front panel 230 at the other two edges thereof. The creased portions that are parallel to the longitudinal direction are defined as longitudinal creased portions and identified by the number 261.
[0227] All the aforementioned panels have a quadrilateral shape, preferably rectangular, so that the container obtained from the blank 200 is substantially box-shaped or parallelepiped.
[0228] In particular, the abutment panel 210 will define the bottom of the container, while the rear panel 240, the front panel 230, and the lateral panels 250 of the blank 200 will correspond respectively to the rear wall, the front wall and the lateral walls of the container. Finally, the closing panel 245 will define an openable wall of the container, intended to close an opening defined in the container by the rising of the lateral panels 250, the front panel 230 and the rear panel 240.
[0229] Preferably, the abutment and rear panels 210, 240 have, on each edge which branches parallel to the longitudinal axis L of the blank 200, respective longitudinal fixing flaps 280 having a trapezoid shape, with a free edge connected by inclined edges.
[0230] Further flaps can be made on any free edge of each panel of the blank.
[0231] The rear panel 240 has, in addition to the longitudinal fixing flaps 280, a closing flap which is articulated thereto on the opposite side of the abutment panel 210. With reference to
[0232]
[0233] With reference to
[0234] The first gripping portion 10 and the second gripping portion 20 comprise respectively first and second retention elements 11a, 21a of the blank 200 represented in
[0235] Still with reference to
[0236] In this way, the retention device 1 can move from an aligned configuration A, shown in
[0237] Clearly, when in use, the retention elements 11a and 21a secure the blank 200 to the retention device 1 and which is also deformed according to the aligned configuration A or rotated configuration R. In this way it is possible to determine the extent of the sail effect acting on the blank 200.
[0238] Furthermore, the virtual rotation axis V passes near an edge of the first gripping portion 10 facing the second gripping portion 20, for example a few millimetres from said edge, so as to favour the folding of the blank 200 at the creased portion 261.
[0239] As argued above, it is significant to note that thanks to the retention device 1, it is possible to carry out a pure rotation about the virtual rotation axis V.
[0240] The geometrical direction of said movement is represented in
[0241] Again with reference to
[0242] In order to make this clearer, in
[0243] Since the movement is pure rotation, all the components of the retention device 1 between the reference point 11 and the position P1 must be considered as being fixedly secured to each other, i.e. as a rigid body. As can be noted again from
[0244] It is also interesting to note that according to the pure rotation considered about the reference point 11, the vector XYZ in position P1 would not arrive with the same orientation as the one in position P2 and that probably the second gripping portion 20 would be hindered in its rotation by the presence of the first gripping portion 10.
[0245] In fact, in order for the second gripping portion 20 to be able to reach the second position P2, there must be a translation that allows the second gripping portion 20 to avoid colliding on the first gripping portion 10. In addition, it is necessary that there is a further variation of the rotation so as to be able to align the triad of unit vectors XYZ as desired.
[0246] The movement mechanism 50 shown in
[0247] Furthermore, said articulated parallelogram 51 comprises a second rod 70 comprising a second hinge 71 which is located near a first end 72 of the second rod 70 and the second rod 70 being secured by means of the second hinge 71 to a second rotation point 12 of the first gripping portion 10.
[0248] The articulated parallelogram 51 also comprises a third rod 80 comprising a first pin 81 which is secured with possibility to rotate to the first rod 60, a second pin 82 which is secured with possibility to rotate to the second rod 70 and a third pin 83 which is secured with possibility to rotate to a third rotation point 21 of the second gripping portion 20.
[0249] Finally, said articulated parallelogram 51 comprises a fourth rod 90 comprising a fourth pin 91 which is secured with possibility to rotate to the first rod 60, a fifth pin 92 which is secured with possibility to rotate to the second rod 70 and a third pin 93 which is secured with possibility to rotate to a fourth rotation point 22 of the second gripping portion 20.
[0250] As can be noted from
[0251] Thus, when the first and second rods 60, 70 are rotated with respect to said first and second rotation points 11, 12 through the same angle α, the third and fourth rods 80, 90 follow a translational movement T with respect to said first gripping portion 10 while maintaining a mutual parallelism condition.
[0252] Referring now to
[0253] Again with reference to
[0254] Therefore, during the movement from the aligned configuration A to the rotated configuration R, a plurality of rotations contribute together with a translational contribution of the second gripping portion 20 with respect to the first gripping portion 10.
[0255] This condition is also represented by the perspective views shown in
[0256]
[0257] With reference to
[0258] With reference to
[0259] In this embodiment, the second actuator 320 is a rod which is connected at one end thereof to the first gripping portion 10 and at the other end to the drum 300. Said second actuator 320 collaborates with the third actuator 330 which comprises a first and a second bar 331, 332 which are connected to each other with possibility to rotate and the first bar 331 being connected to the drum 300 while the second bar 332 is connected with permitted rotation by means of a hinge with possibility to rotate to the support 5 which is secured to the first gripping portion 10.
[0260] In this manner it is possible to move said first and second gripping portion 10, 20 with respect to the drum 300.
[0261] It is interesting to note that, again with reference to
[0262] In alternative embodiments (not shown in the figures), a movement device 500 is provided to be realised comprising a track which is secured to the support 5 and a runner which is secured to the first gripping portion 10. Also in this way it is possible to carry out a further movement of the first and second gripping portion 10, 20 with respect to the drum 300.
[0263] According to one embodiment, the retention device comprises lightweight materials with a high modulus of elasticity such as fibreglass or carbon fibre composites. In addition, the retention device 1 includes devices for the rapid disengagement from the drum 300 in order to be able to replace it quickly and easily.
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[0266] As shown in
[0267] With reference to
[0268] This configuration ensures that the sail effect acting on the blank during the rotation of the drum is reduced and produces an increase in the constraints created by the retention elements on the blank.
[0269] It is interesting to note that this angle of inclination θ1 is determined by the movements produced by the rotation group 700: in fact, this value can also be varied depending, for example, on the configuration assumed by the cam type rotation mechanism 350.
[0270] Furthermore, with reference now to
[0271] In this case, the rotation of the second gripping portion 20 beyond 90° with respect to the radial direction of the drum is not given by the retention device 1 but by the specific configuration that the cam type rotation mechanism 350 assumes at that specific point of rotation of the drum 300. It is clear that this condition can be very favourably during a step of change with, for example, an additional retention unit.
[0272] Preferably, the pre-folding unit engages on the opposite side of the blank 200 with respect to the side retained by the retention device 1 in order to even more effectively guide the folding of the blank and simultaneously acts on further portions of the blank by also folding them about the virtual rotation axis V of the angle α.
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[0274] The movement unit 100 may comprise a plurality of retention devices 1. In particular, and with reference to
[0275] Again with reference to
[0276] The passage of the blank 200 between the drum 300 and the second drum 300′ takes place between a retention device 1 in a release position and a corresponding retention device 1′ which is secured to the second drum 300′ and which, in the rotation movement of the second drum 300′, directly faces the retention device 1 on the opposite side to the blank 200.
[0277] Preferably, when the passage between the drum 300 and the second drum 300′ takes place, a stoppage of both retention devices 1, 1′ is carried out by means of respective cam type rotation mechanisms. During the stoppage, the retention elements 11a, 21a of both retention devices 1, 1′ are kept active for a minimum time, generally under 1 second, in order to ensure a secure grip of the blank 200 by both retention devices involved, after which the retention elements of the retention device 1 are deactivated and only those of the retention device 1′ which are secured to the second drum 300′ are kept active.
[0278] As can be seen from the foregoing, the movement unit 100 is capable of continuously moving and processing the blanks 200 collected in a removal zone.
[0279] In fact, as clearly illustrated in
[0280] The drum 300 then rotates through approximately 150°-180° with respect to the removal position and reaches the pre-folding position (shown in
[0281] Subsequently, when the drum 300 in continuous movement makes a rotation through approximately 270° with respect to the removal position of the blank 200, the release position (shown in
[0282] Finally, the drum 300 accomplishes its 360° rotation and the retention device 1 is returned to the ideal configuration for removing a next blank.
[0283] It is interesting to note that it is possible to pass from the aligned configuration A to the rotated configuration R at any time of the rotation performed by the drum 300 and that, thanks to the possibility of selectively and independently activating the first actuator 310 with respect to the second and third actuator 320, 330, it is also possible to carry out a stoppage of the retention device 1 at any time of the rotation independently of the configuration in which the retention device 1 is located.
[0284] Thanks to these technical solutions, the Applicant has found that he can move at least 50 up to even 200 blanks per minute, depending on the size, overall dimensions and production requirements, with a single line movement unit.