CONCENTRIC-RING SINGLE-SIDED DOVETAIL GROOVE CERAMIC TILE BACK MOLD CORE AND MANUFACTURED CERAMIC TILE

Abstract

A concentric-ring single-sided dovetail groove ceramic tile back mold core is disclosed. A back mold core surface vulcanized rubber comprises raised patterns and recessed patterns integrally formed, pasted and covered on a back mold core iron substrate. The raised patterns are equidistantly offset outwards layer by layer with a central position of the back mold core as a center; and a side of each raised pattern close to the center is of an equiangular obtuse angle, and a side of each raised pattern far away from the center is of an acute angle with an angular equal difference gradually decreasing.

Claims

1. A concentric-ring single-sided dovetail groove ceramic tile back mold core, comprising a back mold core iron substrate and a back mold core surface vulcanized rubber, the back mold core surface vulcanized rubber comprising raised patterns and recessed patterns which are integrally formed, pasted and covered on the back mold core iron substrate, wherein a first circle of raised pattern is set as a central reference ring pattern centering on a central position of the back mold core, and equidistantly offset ring raised patterns are arranged from the central reference ring pattern to an outermost circle of raised pattern, and the offset outermost circle of raised pattern is an outermost ring pattern, the ring patterns between the central reference ring pattern and the outermost ring pattern are middle ring patterns, and at four corners of the back mold core where the ring pattern cannot be formed, segmental arc patterns or straight line angle arc patterns are formed by being equidistantly offset from the outermost ring pattern; one sides of all the raised patterns close to the center of the back mold core form an obtuse angle with a back mold core plane, while the other sides of all the raised patterns far away from the center of the back mold core form an acute angle with the back mold core plane, the obtuse angles of all the raised patterns are equal, the acute angle of the central reference ring pattern is close to 90 degrees, the acute angle of the outermost ring pattern is the smallest acute angle among all the raised patterns, and the acute angles of the middle ring patterns between the central reference ring pattern and the outermost ring pattern are arranged at an interval of equal angle from the center to the outside in a descending order, and the acute angles of the angle arc patterns are equal to the acute angle of the outermost ring pattern or smaller than the acute angle of the outermost ring pattern; external corners at top portions of the raised patterns and internal corners at junctions of the raised patterns and the recessed patterns are all rounded off; and a part in the central reference ring pattern is an area of ceramic tile trademark or ceramic tile information higher than the recessed patterns.

2. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein a plurality of divergent rib raised patterns are provided from the central reference ring pattern to the outermost ring pattern, a height of the divergent rib raised patterns is equal to a height of the middle ring patterns, two sides of the divergent rib raised patterns form obtuse angles with the back mold core plane, and the angles are equal to the obtuse angles of the middle ring patterns.

3. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein a plurality of divergent divisional recessed patterns are provided from the central reference ring pattern to the outermost ring pattern, the divergent divisional recessed patterns divide patterns of the back mold core into a plurality of sectors, and divide closed rings from the central reference ring pattern to the outermost ring pattern into a plurality of independent arc patterns or straight patterns.

4. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein the obtuse angles of the raised patterns are from 120 degrees to 150 degrees, and the acute angles formed by each raised pattern and the back mold core plane are from 60 degrees to 89 degrees.

5. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein a height of the raised patterns is from 1 mm to 5 mm, a width of a root of the raised patterns is from 3 mm to 8 mm, a plane section parallel to the back mold core plane which is formed from a top portion of the raised pattern with the rounded off external corners removed is less than 1 mm, and a width of the recessed patterns between the ring patterns is from 3 mm to 10 mm.

6. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein heights of the raised patterns are equal or increase equidistantly outwards from the central reference ring pattern ring by ring, and an initial slope angle is less than 1 degree.

7. The concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein an isostatic pressing layer is arranged between the back mold core iron substrate and the back mold core surface vulcanized rubber; an exhaust system is arranged between the back mold core iron substrate and the back mold core surface vulcanized rubber, an exhaust port is located at an obtuse angle slope surface of the raised pattern, and an exhaust pipe is located in the back mold core iron substrate.

8. A concentric-ring single-sided dovetail groove back pattern ceramic tile, formed by pressing using the concentric-ring single-sided dovetail groove ceramic tile back mold core according to claim 1, wherein a ceramic tile trademark or ceramic tile information is located in a central area of a back of the ceramic tile, the area is surrounded by a circle of closed recessed pattern, equidistantly offset ring recessed patterns are arranged outwards from the closed recessed pattern, slopes or arc slopes with equal angles are arranged on inner sides of all the recessed patterns close to a center of the ceramic tile, while the other sides of the recessed patterns are inclined slopes with invisible horizontal projection, angles of the inclined slopes are gradually increased from the center of the ceramic tile to the outside, and after the ceramic tile is split from a middle center line, a section of the back patterns of the fractured ceramic tile is of a zigzag shape from the middle to two sides.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] FIG. 1 is a cross-sectional view of a concentric-ring single-sided dovetail groove ceramic tile back mold core according to the disclosure.

[0018] FIG. 2 is a cross-sectional view from a center line of the concentric-ring single-sided dovetail groove ceramic tile back mold core according to the disclosure.

[0019] FIG. 3 is an enlarged cross-sectional view of the concentric-ring single-sided dovetail groove ceramic tile back mold core according to the disclosure.

[0020] FIG. 4 is a detailed view B of a central reference ring pattern according to the disclosure.

[0021] FIG. 5 is a detailed view C of an outermost ring pattern according to the disclosure.

[0022] FIG. 6 is a diagram of a ceramic tile blank according to the disclosure when pressing.

[0023] FIG. 7 is a diagram of a ceramic tile blank according to the disclosure when de-molding.

[0024] FIG. 8 is a detailed view of the ceramic tile blank according to the disclosure when de-molding.

[0025] FIG. 9 is a cross-sectional view according to the disclosure when an isostatic pressing or exhaust system is added.

[0026] FIG. 10 is a plan view of back patterns of the concentric-ring single-sided dovetail groove ceramic tile back mold core with another pattern according to the disclosure.

[0027] FIG. 11 is a plane view of a back mold core added with divergent rib raised patterns according to the disclosure.

[0028] FIG. 12 is a plane view of a back mold core added with divisional recessed patterns according to the disclosure.

[0029] FIG. 13 is a diagram of the ceramic tile blank during pressing and de-molding of the ceramic tile in a reverse punching process according to the disclosure.

[0030] Wherein: 1 refers to central reference ring pattern; 2 refers to outermost ring pattern; 3 refers to middle ring pattern; 4 refers to angle arc pattern; 5 refers to ceramic tile trademark or ceramic tile information; 6 refers to back mold core iron substrate; 7 refers to divergent rib raised patterns; 8 refers to divergent divisional recessed pattern; 9 refers to lower mold cavity; 10 refers to surface mold core; 11 refers to ceramic tile blank; 12 refers to exhaust system; and 13 refers to isostatic pressing layer.

DETAILED DESCRIPTION

[0031] The technical solutions of the disclosure will be described in further detail with reference to the accompanying drawings hereinafter.

[0032] As shown in FIGS. 1 to 5, and FIG. 10, a concentric-ring single-sided dovetail groove ceramic tile back mold core comprises a back mold core iron substrate 6 and a back mold core surface vulcanized rubber. The back mold core surface vulcanized rubber comprises raised patterns and recessed patterns which are integrally formed, pasted and covered on the back mold core iron substrate 6, wherein a first circle of raised pattern is set as a central reference ring pattern 1 centering on a central position of the back mold core, and equidistantly offset ring raised patterns are arranged from the central reference ring pattern to an outermost circle of raised pattern, and the offset outermost circle of raised pattern is an outermost ring pattern 2, the ring patterns between the central reference ring pattern 1 and the outermost ring pattern 2 are middle ring patterns 3, and at four corners of the back mold core where the ring pattern cannot be formed, segmental arc patterns or straight line angle arc patterns 4 are formed by being equidistantly offset from the outermost ring pattern 2. One sides of all the raised patterns close to the center of the back mold core form an obtuse angle with a back mold core plane, while the other sides of all the raised patterns far away from the center of the back mold core form an acute angle with the back mold core plane, the obtuse angles of all the raised patterns are equal, the acute angle of the central reference ring pattern 1 is close to 90 degrees, the acute angle of the outermost ring pattern 2 is the smallest acute angle among all the raised patterns, and the acute angles of the middle ring patterns 3 between the central reference ring pattern 1 and the outermost ring pattern 2 are arranged at an interval of equal angle from the center to the outside in a descending order, and the acute angles of the angle arc patterns 4 are equal to the acute angle of the outermost ring pattern 2 or smaller than the acute angle of the outermost ring pattern 2. External corners at top portions of the raised patterns and internal corners at junctions of the raised patterns and the recessed patterns are all rounded off. A part in the central reference ring pattern 1 is an area of ceramic tile trademark or ceramic tile information 5 higher than the recessed patterns.

[0033] Processing and manufacturing of a concentric-ring single-sided dovetail groove ceramic tile back mold core comprise preparing a back mold core iron substrate 6 and a back mold core surface vulcanized rubber. Firstly, according to designed back patterns and shape of the concentric-ring single-sided dovetail groove ceramic tile back mold core, the same raised patterns are carved on an aluminum plate by a numerical control machine, a peripheral side length of the aluminum plate is 4 mm larger than the designed back mold core, and the finished aluminum mold is called a master mold I. Another iron plate or aluminum plate with a peripheral side length 2 mm smaller than that of the master mold I is prepared, a cutting edge of about 1.3 mm is left around the plate, and then a groove with a depth of 2 mm to 6 mm is milled on a front face of the plate. The groove is subjected to sandblasted, coated with primer, and poured with liquid polyurethane glue. Then, the master mold I coated with a release agent is covered. After the mold is closed to subject to heating and vulcanizing, the master mold I is de-molded to obtain a master mold II. A front surface of the back mold core iron substrate 6 is processed into an inner groove with a cutting edge in a thickness of 0.2 min to 0.8 mm, a surface of the inner groove is sandblasted, coated with primer, and poured with liquid polyurethane glue, and then the mother mold II coated with the release agent is covered; after closing the mold, heating and vulcanizing, the mother mold II is de-molded, and a concentric ring one-sided dovetail groove ceramic tile back mold core with design requirements is obtained.

[0034] As shown in FIG. 11, a reinforcing measure may be added to the concentric-ring single-sided dovetail groove ceramic tile back mold core, a plurality of divergent rib raised patterns 7 are provided from the central reference ring pattern 1 to the outermost ring pattern 2, a height of the divergent rib raised patterns 7 is equal to a height of the middle ring patterns 3, two sides of the divergent rib raised patterns form obtuse angles with the back mold core plane, and the angles are equal to the obtuse angles of the middle ring patterns 3.

[0035] As shown in FIG. 12, another reinforcing measure may be added to the concentric-ring single-sided dovetail groove ceramic tile back mold core, a plurality of divergent divisional recessed patterns 8 are provided from the central reference ring pattern 1 to the outermost ring pattern 2, the divergent divisional recessed patterns 8 divide the patterns of the back mold core into a plurality of sectors, and divide the closed ring from the central reference ring pattern 1 to the outermost ring pattern 2 into a plurality of independent arc patterns or straight patterns.

[0036] As shown in FIGS. 1 to 5, and FIG. 10, in the details of the concentric-ring single-sided dovetail groove ceramic tile back mold core, one sides of all the raised patterns close to the center of the back mold core form the obtuse angle with the back mold core plane, while the other sides of all the raised patterns far away from the center of the back mold core form the acute angle with the back mold core plane, the obtuse angles of the raised patterns are from 120 degrees to 150 degrees, and the acute angles formed by each raised pattern and the back mold core plane are from 60 degrees to 89 degrees. The angles are equal and may have a deviation of 10 degrees.

[0037] As shown in FIGS. 1 to 5, and FIG. 10, in the details of the concentric-ring single-sided dovetail groove ceramic tile back mold core, a height of each of the raised patterns is from 1 mm to 5 mm, a width of a root of each of the raised patterns is from 3 mm to 8 mm, a plane section parallel to the back mold core plane which is formed from the top portion of the raised pattern with the rounded off external corners removed is less than 1 mm, and a width of each of the recessed patterns between the ring patterns is from 3 mm to 10 mm.

[0038] As shown in FIGS. 1 to 5, in the details of the concentric-ring single-sided dovetail groove ceramic tile back mold core, heights of the raised patterns are equal or increase equidistantly outwards from the central reference ring pattern ring by ring, and an initial slope angle is less than 1 degree.

[0039] As shown in FIG. 9, more optimization measures may be added to the concentric-ring single-sided dovetail groove ceramic tile back mold core, and an isostatic pressing layer 13 may arranged between the back mold core iron substrate 6 and the back mold core surface vulcanized rubber. An exhaust system 12 may be arranged between the back mold core iron substrate 6 and the back mold core surface vulcanized rubber, an exhaust port is located at an obtuse angle slope surface of the raised pattern, and an exhaust pipe is located in the back mold core iron substrate 6.

[0040] FIG. 6, FIG. 7 and FIG. 8 show a working process and a working principle of the concentric-ring single-sided dovetail groove ceramic tile back mold core. Taking a forward punching technology with a surface mold core 10 on the top as an example, before working, the concentric-ring single-sided dovetail groove ceramic tile back mold core drops to a powder feeding height in a lower mold cavity 9, and the ceramic tile powder is fed in and scraped flat. A pressing machine presses the surface mold core 10 into the lower mold cavity 9, and the ceramic tile powder is pressed to obtain a compacted ceramic tile blank 11. After the pressing is finished, the back mold core and the surface mold core 10 sandwich the ceramic tile blank 11 to rise to an upper plane of the lower mold cavity 9. In this case, the pressure constraints on the four sides of the ceramic tile blank 11 disappear, and the ceramic tile blank 11 starts to expand and deform towards the periphery to release the internal stress. With the further lifting of the surface mold core 10, the upper and lower pressure constraints disappear, and the ceramic tile blank 11 further deforms and expands to release the internal stress. In practice, the detection shows that, the side length of the ceramic tile blank 11 after fully expanding and releasing the pressure is about 0.8% longer than that of the side length in the lower cavity 9, mostly between 0.5% and 1.5%. The expansion rates of different powders and different pressure processes are different. The expansion of the ceramic tile blank 11 extends from a center of the ceramic tile blank 11 to the periphery at the same expansion rate. The expansion degree at the center of the ceramic tile blank 11 is small, and the further out the ceramic tile blank 11 is, the greater the expansion degree will be. When the ceramic tile blank 11 expands, the part in contact movement with the concentric-ring single-sided dovetail groove ceramic tile back mold core is located on one sides of the raised patterns of the back mold core near the central reference ring pattern, and the raised patterns on this side are of an obtuse angle from 120 degrees to 150 degrees. When moving transversely, the raised patterns also lift longitudinally the ceramic tile blank far away from the back mold core. The raised patterns on the other side are of an acute angle of 60 degrees to 89 degrees forming the single-edge dovetail groove, which are suspended when expanding, thus effectively protecting the single-edge dovetail groove formed by the ceramic tile blank 11.

[0041] As shown in FIG. 13, the manufacturing of the concentric-ring single-sided dovetail groove ceramic tile back mold core may also use a reverse punching technology with the surface mold core 10 in the bottom, and the process is the same as the above-mentioned forward punching technology.

[0042] A concentric-ring single-sided dovetail groove back pattern ceramic tile can be obtained by applying the concentric-ring single-sided dovetail groove ceramic tile back mold core according to the technology of the disclosure, wherein a ceramic tile trademark or ceramic tile information is located in a central area of a back of the ceramic tile, the area is surrounded by a circle of closed recessed pattern, equidistantly offset ring recessed patterns are arranged outwards from the closed recessed pattern, slopes or arc slopes with equal angles are arranged on inner sides of all the recessed patterns close to a center of the ceramic tile, while the other sides of the recessed patterns are inclined slopes with invisible horizontal projection, angles of the inclined slopes are gradually increased from the center of the ceramic tile to the outside, and after the ceramic tile is split from a middle center line, a section of the back patterns of the fractured ceramic tile is of a zigzag shape from the middle to two sides.

[0043] Combining with the traditional back mold core technology of the existing ceramic tile mold, the concentric-ring single-sided dovetail groove ceramic tile back mold core according to the disclosure is especially suitable for ceramic tiles over 300*300, and may also be added with the exhaust system and the isostatic pressing layer according to the requirements of specific ceramic tiles, so as to change the back pattern characteristics of the traditional ceramic tile back mold core, make full use of the deformation movement of the ceramic tile blank when releasing the internal stress, and make the ceramic tiles be formed with the concentric-ring single-sided dovetail groove back patterns. The concentric ring is a geometric pattern with central symmetry or axial symmetry, which forms a rigid mortise-tenon structure of a rigid bilateral dovetail groove with a hardened adhesive layer, which greatly improves the safety performance of ceramic tile pasting and can produce unexpected industrial effects.

[0044] For those having ordinary skills in the art, other corresponding changes and deformations can be made according to the above technical solutions and concepts, especially the design of the central reference ring pattern, which may be circular, oval, quincunx, polygon and other symmetrical or asymmetrical patterns, or the ring patterns may be broken into segmented patterns. All these changes and deformations should be within the scope of protection of the claims of the disclosure.