PANEL COMPRISING COUPLING PARTS
20230183987 · 2023-06-15
Inventors
Cpc classification
E04F2201/049
FIXED CONSTRUCTIONS
E04F2201/08
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
International classification
Abstract
Panels for floor coverings, wall coverings or ceilings have a first pair of opposite edges and a second pair of opposite edges. The opposite edges are provided with coupling parts that allow opposite edges of such panels to be coupled in a more easy way; and/or that allow that installation patterns can be made using the panels, without requiring a second type or second configuration of panels. The panel is provided with locking elements that create a locking of the so-coupled panels in the direction perpendicular to the plane of the panels; and in the direction parallel with the panels and perpendicular to the coupled panel edges.
Claims
1.-54. (canceled)
55. A panel arranged as a floor panel for forming a floor covering, or a panel for forming a wall covering, or a panel for covering a ceiling, wherein the panel comprises a first pair of opposite edges, wherein the first pair of opposite edges comprises a first edge and an opposite second edge; wherein the first edge comprises first coupling parts; wherein the second edge comprises second coupling parts; wherein the first coupling parts comprise an upper lip, wherein the lower side of the upper lip comprises a first insert, wherein the first insert comprises a first male section and/or a first female section; wherein the second coupling parts comprise a lower lip, wherein the upper side of the lower lip comprises a second insert, wherein the second insert comprises a second female section and/or a second male section; wherein the first coupling parts are configured for coupling the panel at the first edge to the second coupling parts at the second edge of a second such panel, by means of a downward movement of the first edge of the panel relative to the second edge of the second such panel, thereby establishing a locking in the direction in the plane of the panel and perpendicular to the coupled edges and perpendicularly to the plane of the panel; wherein during such coupling the first male section of the panel engages in the second female section of the second such panel; and/or the second male section of the second such panel engages in the first female section of the panel.
56. The panel of claim 55, wherein the first insert and/or the second insert is a strip.
57. The panel of claim 55, wherein the first insert and/or the second insert have along their longitudinal direction a constant cross section.
58. The panel of claim 55, wherein the cross-section perpendicular to the first edge of the first male part and/or the cross-section perpendicular to the second edge of the second male part comprises a mushroom shape, wherein the mushroom shape comprises a stem and a mushroom head.
59. The panel of claim 58, wherein the bottom of the mushroom head comprises a concave section.
60. The panel of claim 59, wherein the female part provided for coupling with the mushroom head is configured to contact or engage with, in coupled condition of two such panels at their first pair of opposite edges, at least part of the concave section of the mushroom head, thereby locking the two panels to each other.
61. The panel of claim 58, wherein the bottom of the mushroom head comprises a flat section.
62. The panel of claim 58, wherein the bottom of the mushroom head comprises a convex section.
63. The panel of claim 55, wherein the cross-section perpendicular to the first edge of the first female part and/or the cross-section perpendicular to the second edge of the second female part comprises two legs between which a male part of a corresponding edge of a second such panel can be locked.
64. The panel of claim 63, wherein at least one of the two legs comprises an inclined extension configured to act as locking parts for locking the female part comprising the legs to a male part of another such panel.
65. The panel of claim 64, wherein at least part of the surface of the inclined extension is configured such that it can contact or engage with at least part of the concave section of a coupled such panel, wherein said contact or engagement creates a locking of the female part to the male part of the coupled such panel.
66. The panel of claim 55, wherein the first insert and/or the second insert is extruded.
67. The panel of claim 55, wherein the first insert and/or the second insert is/are out of a thermoplastic material or out of an elastomeric material.
68. The panel of claim 55, wherein during the coupling, the first female part undergoes an elastic deformation in order to engage the second male part; and/or the second female part undergoes an elastic deformation in order to engage the first male part.
69. The panel of claim 55, wherein during the coupling, the first male part undergoes an elastic deformation in order to engage the second female part; and/or the second male part undergoes an elastic deformation in order to engage the first female part.
70. The panel of claim 55, wherein the upper lip comprises a first recess defined as a groove; wherein the groove is parallel with the first edge of the panel—into which the first insert is provided, wherein the first insert is attached in the first recess by means of an adhesive or by means of geometrical or frictional constraint.
71. The panel of claim 55, wherein the lower lip comprises a second recess defined as a groove; wherein the groove is parallel with the second edge of the panel—into which the second insert is provided, wherein the second insert is attached in the second recess by means of an adhesive or by means of geometrical or frictional constraint.
72. The panel of claim 55, wherein the first edge comprises a first upper lip section more proximal to the panel than the first insert; wherein the second edge comprises a second lower lip section more distal to the panel than the second insert; wherein in coupled condition of two such panels, the first upper lip section of the first coupled panel engages with and contacts the second lower lip section of the second coupled panel; wherein the first upper lip section and the second lower lip section are made in one piece.
73. The panel of claim 55, wherein the first edge comprises a second upper lip section more distal to the panel than first insert; wherein the second edge comprises a first lower lip section more proximal to the panel than the second insert; wherein in coupled condition of two such panels, the second upper lip section of the first coupled panel engages with and contacts the first lower lip section of the second coupled panel; wherein the second upper lip section and the first lower lip section are made in one piece.
74. The panel of claim 55, wherein the first insert comprises a first male section and a first female section; wherein the second insert comprises a second male section and a second female section; wherein during coupling the first male section of the panel engages in the second female section of the second such panel; and the second male section of the second such panel engages in the first female section panel.
75. The panel of claim 74, wherein the first insert is identical to the second insert.
76. The panel of claim 74, wherein in the first insert the first male section and the first female section are provided as separate profiles.
77. The panel of claim 74, wherein in the second insert the second male section and the second female section are provided as separate profiles.
78. The panel of claim 74, wherein the first insert comprises no other male sections than the first male section and no other female section than the first female section.
79. The panel of claim 74, wherein the second insert comprises no other male sections than the second male section and no other female section than the second female section.
Description
[0077] With the intention of better illustrating some features and aspects of the present invention, here below, as examples without any limitative character, some preferred embodiments are described with reference to the attached drawings, wherein:
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089] The upper surface of the upper lip forms part of the upper surface of the panel. The lower surface of the lower lip forms part of the lower surface of the panel.
[0090] The first insert (11) and the second insert (15) are strips. In the example shown, the first insert is attached in the upper lip by means of an adhesive; and the second insert is attached in the lower lip by means of an adhesive.
[0091] The first insert (11) and the second insert (15) of the example have along their longitudinal direction a constant cross section. The first insert (11) and the second insert (15) are identical extruded strips of thermoplastic material, e.g. polyvinyl chloride. It is understood that the orientation of second insert is turned over 180° around its centerline compared to orientation of the first insert.
[0092] The cross section perpendicular to the first edge of the first male part and the cross section perpendicular to the second edge of the second male part comprises a mushroom shape (20). The mushroom shape comprises a stem (21) and a mushroom head (22). The bottom of the mushroom head comprises a concave section (23). The female part of the inserts provided for coupling with the mushroom head is configured to contact or engage with in coupled condition of two such panels at their first pair of opposite edges at least part of the concave section of the mushroom head, thereby locking the two panels to each other.
[0093] The cross section perpendicular to the first edge of the first female part (13) and the cross section perpendicular to the second edge of the second female part (17) comprises two legs (26) between which a male part of a corresponding edge of a second such panel can be locked. Both legs (26) comprise an inclined extension (27) configured to act as locking parts for locking the female part comprising the legs to a male part of the insert of another such panel. At least part (28) of the surface of the inclined extension (27) is configured such that it can contact with at least part of the concave section (23) of a coupled such panel. The contact creates a locking of the female part to the male part of the coupled such panel. During the coupling, both female parts and both male parts undergo an elastic deformation in order.
[0094] The first male section (12) and the first female section (13) are provided as separate profiles in the first insert (11). The second male section (16) and the second female section (17) are provided as separate profiles in the second insert (15).
[0095] The upper lip (6) comprises a first recess (30)—consisting of a groove parallel with the first edge of the panel—into which the first insert is provided. The lower lip (7) comprises a second recess (31)—consisting of a groove parallel with the second edge of the panel—into which the second insert is provided.
[0096] The first edge (2) comprises a first upper lip section (32) more proximal to the panel than the first insert. The second edge (3) comprises a second lower lip section (33) more distal to the panel than the second insert. The first upper lip section and the second lower lip section are made in one piece. The lower side of the first upper lip section and the upper side of the second lower lip section are over part of their surface substantially parallel with the panel. As is illustrated in
[0097] The first edge (2) comprises a second upper lip section (34) more distal to the panel than first insert. The second edge (3) comprises a first lower lip section (35) more proximal to the panel than the second insert. The lower side of the second upper lip section (34) and the upper side of the first lower lip section (35) are over part of their surface substantially parallel with the panel. The second upper lip section and the first lower lip section are made in one piece. As is illustrated in
[0098] The distal end of the upper lip (6) comprises a surface (38) perpendicular to the surface of the panel. The distal end of the lower lip (7) comprises a surface (39) perpendicular to the surface of the panel.
[0099]
[0100] The coupling parts of the second edge (3) of the panel shown in
[0101] The first coupling parts (4) and the second coupling parts (5) of the panel (1) shown in
[0102] The panel (1) of
[0103] As an alternative insert for the insert shown in
[0104] Other inserts can be used in embodiments of the first aspect of the invention. Examples of such inserts are shown in
[0105]
[0106] The second pair of opposite edges (42, 43) of the panel illustrated in
[0107] The combination of
[0108] The second coupling parts (5) are configured such that the panel can be coupled at its second edge (3) to the second edge (3) of another such panel turned upside down compared to the panel, wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels.
[0109] The panel comprises a second pair of opposite edges (42, 43). The second pair of opposite edges comprises a third edge (42) and an opposite fourth edge (43). The third edge (42) comprises third coupling parts (44). The third coupling parts are substantially third male coupling parts (45) comprising two male locking elements (47). The fourth edge (43) comprises fourth coupling parts (46). The fourth coupling parts (46) are substantially fourth female coupling parts comprising two female locking elements (48). The third coupling parts (44) and the fourth coupling parts (45) are configured for coupling the third edge of the panel to the fourth edge of another such panel wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels and wherein the same surface of both so-coupled panels faces the room, which is the first configuration.
[0110] The third coupling parts (44) and the fourth coupling parts (45) are configured for coupling the third edge (42) of the panel to the fourth edge (43) of another such panel wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels; and wherein one of the so-coupled panels has been turned over compared to the first configuration such that its other decorative surface faces the room compared to the first configuration.
[0111] Each of the upper surface and the lower surface of each of the first edge, the second edge, the third edge and the fourth edge comprise closing surfaces (74, 75, 76, 77)—with closing surfaces is meant that contact is created between coupled edges or that the space between the closing surfaces of coupled edges is less than 0.2 mm; such that in each of the mentioned coupled configurations decorative surfaces are obtained.
[0112] As is illustrated in
[0113] The third coupling parts (44) comprise two male locking elements (47) for establishing a locking in the direction in the plane parallel with the panel and perpendicular to the second pair of opposite edges (42, 43). The two male locking elements (47) are symmetrically positioned relative to the plane (65) in the middle of the thickness of the panel and parallel with the panel. The fourth coupling parts (46) comprise two female locking elements (48). The two female locking elements (48) are symmetrically positioned relative to the plane (65) in the middle of the thickness of the panel and parallel with the panel. The two female locking elements (48) are provided for engagement with the two male locking element (47) in a coupling configuration of the panel at its third edge (42) with the fourth edge (43) of another such panel.
[0114]
[0115]
[0116] The panel (1) comprises a decorative surface at its upper surface (71) and at its lower surface (72). The panel comprises a first pair of opposite edges (2, 3). The first pair of opposite edges comprises a first edge (2) and an opposite second edge (3). The first edge comprises first coupling parts (4). The second edge comprises second coupling parts (5). The first coupling parts (4) and the second coupling parts (5) are configured such that the panel can be coupled at its first edge with the second edge of another such panel, wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels. The first coupling parts (4) are configured such that the panel can be coupled at its first edge (2) to the first edge (2) of another such panel, wherein the another such panel is turned upside down compared to when it is coupled with its second edge to the first edge of the panel, wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels. The second coupling parts (5) are configured such that the panel can be coupled at its second edge (3) to the second edge (3) of another such panel turned upside down compared to the panel, wherein a locking of the so-coupled panels is obtained in the direction parallel with the surface of the so-coupled panels and perpendicular to the so-coupled edges, as well as a locking of the so-coupled panels perpendicular to the surface of the so-coupled panels.
[0117] Each of the upper surface and the lower surface of each of the first edge, the second edge, the third edge and the fourth edge comprise closing surfaces (74, 75, 76, 77).
[0118] The coupling parts of the first edge (2) and the coupling parts of the second edge (3) are configured such that in coupled condition of the panel at its first edge with a second such panel at its second edge, a point of symmetry (40)—see
[0119] The first coupling parts (4) comprise a first tongue (50), provided out of material of the panel. The second coupling parts (5) comprise a second groove (51), out of material of the panel. The first tongue (50) and the second groove (51) are provided with locking surfaces (80) for establishing a locking in the plane of the panels and perpendicularly to the plane of the panels. The first coupling (4) parts comprise a first groove (52), provided out of material of the panel. The second coupling parts (5) comprise a second tongue (53), out of material of the panel. The first groove (52) of the panel is provided for engagement with the second tongue (53) of the another such panel. The second tongue (53) and the first groove (52) are provided with second locking surfaces (80) for establishing a locking in the plane of the panels and perpendicularly to the plane of the panels.
[0120] The first coupling parts and the second coupling parts are configured such that the panel can be coupled at its first edge with the second edge of another such panel by an angling movement (T) of the panel relative to the another such panel; and/or by means of a horizontal movement (S) of the one panel towards the another such panel.
[0121]
[0122]
[0123]
[0124] The panels comprise a decorative at the upper surface (A) and at the lower surface (B). The panel comprises a first pair of opposite edges (2, 3). The first pair of opposite edges comprises a first edge (2) and an opposite second edge (3). The panels comprise a second pair of opposite edges, wherein the second pair of opposite edges comprises a third edge (91) and an opposite fourth edge (92). The first pair of opposing edges are not perpendicular to the second pair of opposing edges.
[0125] A first such panel (81) is coupled along its third edge (91) with the fourth edge (92) of a second such panel (82). The first such panel (81) and the second such panel (82) are positioned with their same surface (A) facing the room. The first such panel (81) is coupled along its first edge (2) with the first edge (2) of a third such panel (83). The third such panel (83) is positioned with the other surface (B) facing the room than the first such panel (81). The first such panel (81) is coupled along its second edge (3) with the second edge (3) of a fourth such panel (84). The fourth such panel (84) is positioned with the other surface (B) facing the room than the first such panel (81).
[0126] The first pair of opposite edges of the floor panels used in the Hungarian point floor covering configuration can be configured as the first pair of opposite edges as shown in