HIP AND RIDGE VENT

Abstract

A roof ridge and hip ridge vent system for contoured roofs which include a vent slot located through the roof structure. A contoured roofing material forms the roof surface. Vent strips are provided on the roof surface that extend on each side of the vent slot. The vent strip is comprised of synthetic fibers that are randomly aligned into an open web by an air flow and then joined by a phenolic or latex binder to form an air permeable mesh material having a generally uniform thickness, a density of about 0.08 to 0.1 grams per cubic centimeter (1.3 to 1.6 grams per cubic inch), and a crush recovery of at least 80%. A first longitudinally extending groove extends from the bottom surface about 40% to 60% of a height of the vent strip and is located a distance of at least about 1 inch from a downslope side.

Claims

1. A roof ridge and hip ridge vent system for contoured roofs, comprising: a vent slot located through a roof structure along at least one of a roof ridge or hip ridge; a contoured roofing material having upwardly directed projections that forms a roof surface; vent strips located on the roof surface that extend on respective sides of the vent slot, each of the vent strips having top and bottom surfaces and comprising synthetic fibers that are randomly aligned into an open web by an air flow and then joined by a phenolic or latex binder that is heat cured to form an air permeable mesh material having a generally uniform thickness, a density of about 0.08 to 0.1 grams per cubic centimeter (1.3 to 1.6 grams per cubic inch), and a crush recovery of at least 80%, a first longitudinally extending groove, arranged parallel to the roof ridge or hip ridge, extending from the bottom surface about 40% to 60% of a height of the vent strip in an uninstalled state, the first longitudinally extending groove being located a distance of at least about 1 inch from a downslope side of the vent strip, the vent strip is resiliently compressible such that a space between the projections in the contoured roofing material is filled with the vent strip, and a portion of the strip is compressed into contact with and extends over the projections, with some of the fibers being moved or compressed into the first longitudinally extending groove in an area of the projections; and a cap overlying the slot and the vent strip.

2. The roof ridge and hip ridge vent system for contoured roofs of claim 1, wherein a height of the vent strip is in a range of 1 to 1.5 inches.

3. The roof ridge and hip ridge vent system for contoured roofs of claim 1, wherein the groove has a groove width that is at least about 0.12 inches to about 0.25 inches.

4. The roof ridge and hip ridge vent system for contoured roofs of claim 1, wherein the groove extends from the bottom surface about 50% of the height of the vent strip.

5. The roof ridge and hip ridge vent system for contoured roofs of claim 1, wherein a second longitudinally extending groove extends from the bottom surface of the vent strip that is spaced apart a nominal distance S from the first longitudinally extending groove, and S is at least about 1 inch.

6. The roof ridge and hip ridge vent system for contoured roofs of claim 5, wherein the vent strip with the first and second longitudinally extending grooves is adapted for roofs having a roof pitch of less than 5/12.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be explained in more detail in connection with the drawings in which presently preferred embodiments are shown.

[0013] In the drawings:

[0014] FIG. 1 is a perspective view of a portion of a roof ridge showing the installation of an embodiment of the roof ridge vent with an air-permeable resilient strip mounted on a metal roof.

[0015] FIG. 2 is a cross-sectional view of the roof ridge vent illustrated in FIG. 1 and taken along line 2-2.

[0016] FIG. 3 is a cross-sectional view of a portion of the roof ridge of FIG. 1, showing an embodiment of the roof ridge vent installed thereon. The left-hand side of the figure shows an alternative positioning of the vent strip relative to the edge of the metal roof.

[0017] FIG. 4 is an enlarged perspective view of the air permeable and resilient strip on the metal roof showing the compression of the material at the rib or projection locations of the roof panel.

[0018] FIG. 5 is an enlarged perspective view of the air permeable and resilient strip positioned as a hip ridge vent on a corrugated metal roof shown with the same projections or ribs as in the ridge vent installation in FIGS. 1-4 with the vent strip being arranged at an angle relative to the ribs.

[0019] FIG. 6 is a diagram showing different vent strip configurations for different roof slopes.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] Certain terminology is used in the following description for convenience only and is not considered limiting. Words such as “front”, “back”, “top” and “bottom” designate directions in the drawings to which reference is made. This terminology includes the words specifically noted above, derivatives thereof and words of similar import. Additionally, the terms “a” and “one” are defined as including one or more of the referenced item unless specifically noted.

[0021] The preferred embodiments of the present invention will be described with reference to the drawing figures wherein like numerals represent like elements throughout.

[0022] FIGS. 1-4 illustrates an embodiment of a roof venting system designated generally as 10. The roof venting system 10 is described in relation to a sloped roof 12 which may include rafters 15 that support decking 14 or purlins (not shown) that support a roofing material, such as a corrugated roofing sheet 16 formed by a plurality of metal or composite roofing panels 18. The roof 12 comes to a ridge 22 at a slope defined by its rafters 24.

[0023] The roofing panels 18 extend up to a vent slot 20 located at the ridge 22. A strip of venting material is installed either in one piece over the slot 20 such that it extends over the upper ends of the roofing panels 18 adjacent to the slot 20, or two separate strips 40 are installed, with one strip 40 being located over the upper ends of the roofing panels on each side of the slot 20. The roofing panels 18, the venting material strip(s) 40 and the vent slot 20 are covered with a ridge cap 26, usually made of similar material as the panels 18 and installed in sections running along the ridge 22.

[0024] The roofing panels 18 each have a plurality of projections 28 that project upwardly. As known to those in the art and shown in FIGS. 2 and 4, adjacent roofing panels 18 are joined together to form the sheet 16 by overlying a pair of lateral ends 38 from adjacent panels 18. In the exemplary embodiment shown, the projections 28 of the roofing panels 18 are both a larger stiffening rib 48 and a smaller squared stiffening rib 46. The larger stiffening ribs 48 in proximity to the lateral edges 38 are used to overlap the adjacent panel. However, other panel configurations can be used in conjunction with the vent strips 40.

[0025] Still with reference to FIGS. 1-4, the vent strip 40 is comprised of synthetic fibers that are randomly aligned into an open web by an air flow and then joined by a phenolic or latex binder that is heat cured to form an air permeable mesh material having a generally uniform height h, preferably in the range of 0.9 to 1.2 inches for a roofing sheet with 0.75 inch ribs, a density of about 0.08 to 0.1 grams per cubic centimeter (1.3 to 1.6 grams per cubic inch), and a crush recovery of at least 80%. Preferred fibers include 180 denier polyester, although other materials and deniers could be used. The fibers are preferably chopped to a length between 1 and 5 inches, and more preferably 1.5-2 inches. A preferred binder is a latex binder, such as those available from DOW Chemical, Rohm and Haas, and others. The width W1 in the illustrated embodiment is about 2 inches, although other widths could be used, depending on the application and roof slope. A longitudinally extending groove 42, arranged parallel to the ridge 22, extends up from the bottom surface about 40% to 60% of the height h, and more particularly about 50% of the height as indicated in FIG. 6, in an uninstalled state of the vent strip 40. The groove 42 has a groove width a that is at least about 0.12 inches to about 0.25 inches.

[0026] As shown in FIG. 6, for roofs having a 5/12 pitch or greater, preferably a single groove 42 is provided in the vent strip 40, preferably spaced a nominal distance S from the downslope side. For a width W1 of 2″, S is preferably at least about 1″. For roofs with a pitch of less than 5/12, the vent strip may be provided with a greater width W2, which is preferably 3″, as represented in FIG. 6. Here, two grooves 42 are provided in the vent strip 40, with a nominal distance S of at least about 1″ from the downslope side to the downslope groove 42, and also the nominal distance of S between the two grooves 42. Generally, the width of the vent strip 40 equals S*(number of grooves+1).

[0027] As illustrated in FIG. 6, the WDR (which is considered as being horizontal) and USR paths (indicated by roof slope as USR2, USR4, USR6, USR8, USR10, and USR12 which are parallel to the roof surface) for water that is not directly blocked by the material matrix of the vent strip 40 will generally intersect one of the grooves 42, which provide a capillary break as well as a stilling area for water to drop down to the roof surface rather than continuing to the vent slot 20 and entering the structure as a leak. The dashed horizontal line extending from WDR at each of the roof slopes illustrated is at the maximum WDR height in the vent strip, and the drop path is indicated by the lower curved arrow in each of the vent strips 40 represented. For the USR component of the rain, the velocity profile is lower higher from the roof surface, and the higher curved arrow in each of the illustrated vent strips 40 is shown. For lower roof pitches, it can be seen that the greater width W2 may be required based on the material matrix openness. For example for a 4/12 pitch, while the downslope groove 42 may have proven effective for WDR, the USR4 component could pass over the groove 42 and capillary action for the fibers in the material matrix of the vent strip 40 could carry water to the upslope side of the vent strip 40. It should be noted that the vent strip 40 cannot be used for 1/12 or lower pitched roofs.

[0028] While providing a greater width W2 for roofs with a slope less than 5/12 is preferred, this may not be required depending on the particular material matrix of the non-woven web forming the vent strip 40. Additionally, more grooves 42 could be provided in the vent strip 40 for enhanced conformability.

[0029] The vent strip 40 is resiliently compressible such that a space between the projections in the contoured roofing material is filled with the vent strip 40, and a portion of the strip 40 is compressed into contact with and extends over the projections 28 upon installation of the ridge cap 26. The vent material may be heat treated so that it “lofts” or expands, and then calendared down to a specific thickness to allow the completed vent strips to expand and conform to uneven surfaces when solar energy raises the roof temperature. The groove(s) 42 also provide additional space for the fibers of the matrix to be moved or compressed into in the areas over the stiffening ribs 46, 48. The compression of the vent strips 40 in these areas over the stiffening ribs 46, 48 results in a denser, less permeable arrangement of the fibers that acts as a direct material block for WDR and USR.

[0030] The vent strip 40 has at least a portion that is air permeable to allow the passage of air to ventilate the roof. The strip 40 completely fills the space between the panels 18 and the ridge cap 26 to prevent water, such as wind driven rain, from entering in accordance with building standards, but allows the passage of air. Preferably, the entire strip 40 is made from the air permeable and resilient material. As shown in FIGS. 1, 2, and 4, due to the compression of the air permeable mesh material over the larger stiffening ribs 48, the net free area is reduced as the fibers are pressed closer together. However, these areas are localized and only slightly reduce the overall net free area provided for venting.

[0031] As seen in FIGS. 3 and 4, the relative position of the strip 40 to the upper edge 34 of the roofing panels 18 can vary and still meet the objective of this invention. The right-hand side of FIGS. 3 and 4 show the strip 40 extending beyond the upper edge 34 of the metal panels 18. As seen in FIG. 3, the strip 40 overlaps slightly the vent slot 20 in the ridge 22. The left-hand side of FIGS. 3 and 4 show the strip 40 located slightly below or downward from the upper edge 34′ of the metal panels 18.

[0032] The vent strip 40 is not profiled or cut, and rather is formed with a higher resiliency and a greater net free area than the prior known non-woven mesh vent strips so that it can be compressed in the area of the projections 28 and is able to conform to the roof panels 18 and fill the spaces between the projections 28. The use of specific widths W1, W2 in connection with certain roof pitches, as well as the use of the groove(s) 42, provides further improvements in preventing the entry of WDR and USR. The vent strip 40 meets the present building requirements for preventing wind driven rain entry through the ridge vent system 10, and also generally prevents the entry of debris and insects.

[0033] Preferably, the vent strip 40 is secured in proximity to an upper edge of the roofing panels 18 and overlies the projections 28, and is secured to the roofing panels 18 by an adhesive. The ridge cap 26 is secured to the roofing panels 18 by a series of fasteners 36, such as screws, preferably into one of the larger stiffening ribs 48 as seen in FIG. 3.

[0034] Referring to FIG. 5, a further benefit of the present vent strip 40 is that it can be used in connection with a hip ridge vent system 10′ since it can conform to the angle of the projections in the roofing panel 18 at the roof hip, which by definition would not be at 90°. This addresses a need that the vent strip of U.S. Pat. No. 5,561,953 could not meet in that the length of the vent strip 40 between the projections, illustrated as X′ in FIG. 5 changes depending on the angle of the roof hip from the nominal distance X at 90°. Further, the path of the projections through the vent strip 40 is at an angle, meaning that it would not be economically feasible to attempt to form the vent strips with complementary recesses in accordance with U.S. Pat. No. 5,561,953 for all of the various hip ridge configurations that are possible.

[0035] As shown in FIG. 5, the vent strip 40 can conform to the projections 28 of the roofing panel 18 along the path of the hip ridge 44 since it is resiliently compressible, and accordingly allows improved venting for a building structure with a hip roof.

[0036] Preferred versions of the vent strips 40 prior to installation are shown in FIG. 6. Here, it can be seen that the material is generally uniform, in comparison to the compression of the air permeable mesh material over the larger stiffening ribs 48, as shown in FIG. 5.

[0037] An additional advantage is that the same vent strip 40 can be used to vent a roof ridge and a hip ridge, and further can be used as a universal vent strip for corrugated roofing panels or roofing panels with projections falling within a certain size range—for example, the preferred embodiment described above can be used in connection with roofing panels having projections of 1 inch or less. The thickness of the vent strip 40 could be modified to accommodate other size ranges of roofing panel ribs or projections, for example, the thickness could be increased to 2.2 to 2.5 inches for roofing panels with projections having a depth of 2 inches. Here the depth of the groove 42 can also increase to up to 75% for a height of 2″ or greater, and is preferably at least 0.5*h. Similar adjustments can be made for other height ribs or projections.

[0038] While the preferred embodiments of the invention have been described in detail, the invention is not limited to these specific embodiments described above which should be considered as merely exemplary. Further modifications and extensions of the present invention may be developed and all such modifications are deemed to be within the scope of the present invention as defined by the appended claims.