PULSE WIDTH MODULATION CONTROLLER AND RELEVANT CONTROL METHOD HAVING MINIMUM ON TIME IN RESPONSE TO VOLTAGE PEAK OF LINE VOLTAGE
20170353122 · 2017-12-07
Inventors
Cpc classification
H02M3/33523
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/08
ELECTRICITY
Abstract
A PWM controller in a switching mode power supply provides to a power switch a PWM signal determining an ON time and an OFF time. A peak detector detects a voltage peak of a line voltage generated by rectifying an alternating-current input voltage. An OFF-time control unit controls the PWM signal and determines the OFF time in response to a compensation voltage, which is in response to an output voltage of the switching mode power supply. An ON-time control unit controls the PWM signal and determines the ON time in response to the compensation voltage and the voltage peak. The ON-time control unit is configured to make the ON time not less than a minimum ON time, and the minimum ON time is determined in response to the voltage peak.
Claims
1. A PWM controller for providing to a power switch a PWM signal determining an ON time and an OFF time of the power switch, the PWM controller comprising: a peak detector for detecting a voltage peak of a line voltage generated by rectifying an alternating-current input voltage; an OFF-time control unit for controlling the PWM signal and determining the OFF time in response to a compensation voltage, wherein the compensation voltage is in response to an output voltage of a power supply comprising the power switch and the PWM controller; and an ON-time control unit for controlling the PWM signal and determining the ON time in response to the compensation voltage and the voltage peak, wherein the ON-time control unit is configured to make the ON time not less than a minimum ON time, and the minimum ON time is determined in response to the voltage peak.
2. The PWM controller as claimed in claim 1, wherein the minimum ON time increases when the voltage peak decreases.
3. The PWM controller as claimed in claim 1, wherein the ON-time control unit comprises a ramp signal generator for providing a ramp signal compared with the compensation voltage to determine the ON time.
4. The PWM controller as claimed in claim 3, wherein the ramp signal generator provides a charging current in response to the voltage peak to charge a capacitor and generate the ramp signal.
5. The PWM controller as claimed in claim 4, wherein the charging current is capable of being expressed by a polynomial function using the voltage peak as an indeterminate, and the degree of the polynomial is more than one.
6. The PWM controller as claimed in claim 4, wherein the ramp signal generator comprises: a first circuit for providing a setting signal in response to the voltage peak byway of a linear transformation; and a divider for dividing the voltage peak by the setting signal to control the charging current.
7. The PWM controller as claimed in claim 6, wherein the divider is a translinear circuit.
8. The PWM controller as claimed in claim 3, wherein the ramp signal is limited to not less than a bottom voltage, and the bottom voltage is higher than a ground voltage.
9. The PWM controller as claimed in claim 8, wherein during the OFF time the ramp signal is reset to be the bottom voltage.
10. The PWM controller as claimed in claim 1, wherein when the compensation voltage is below a reference voltage the ON time is equal to the minimum ON time.
11. The PWM controller as claimed in claim 1, wherein the power switch is connected in series with an inductive device, and during the OFF-time control unit makes the power switch perform valley switching by detecting a cross voltage of the inductive device.
12. A control method suitable for use in a switching mode power supply, wherein the switching mode power supply is powered by a line voltage to output an output voltage, and comprises a power switch and an inductive device, the control method comprising: detecting a voltage peak of the line voltage; providing a compensation voltage in response to the output voltage; providing a PWM signal in response to the compensation signal and the voltage peak, wherein the PWM signal controls the power switch to define an ON time and an OFF time; limiting the ON time to not less than a minimum ON time; and controlling the minimum ON time in response to the voltage peak.
13. The control method as claimed in claim 12, comprising: generating a ramp signal in response to the voltage peak; and comparing the ramp signal and the compensation voltage to end the ON time.
14. The control method as claimed in claim 13, comprising: providing a charging current in response to the voltage peak to charge a capacitor and generate the ramp signal.
15. The control method as claimed in claim 14, wherein the charging current is capable of being expressed by a polynomial function using the voltage peak as an indeterminate, and the degree of the polynomial is more than one.
16. The control method as claimed in claim 14, comprising: providing a setting signal in response to the voltage peak by way of a linear transformation; and dividing the voltage peak by the setting signal to control the charging current.
17. The control method as claimed in claim 13, comprising: resetting the ramp signal to be a bottom voltage during the OFF time.
18. The control method as claimed in claim 12, comprising: detecting a cross voltage of the inductive device to provide the PWM signal and make the power switch perform valley switching.
19. The control method as claimed in claim 12, comprising: providing a reference voltage; and making the ON time equal to the minimum ON time if the compensation voltage is below the reference voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following drawings. In the drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified. These drawings are not necessarily drawn to scale. Likewise, the relative sizes of elements illustrated by the drawings may differ from the relative sizes depicted.
[0006] The invention can be more fully understood by the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
[0007]
[0008]
[0009]
[0010]
[0011]
DETAILED DESCRIPTION
[0012] To achieve high power factor, a switching mode power supply normally rectifies the AC input voltage from a power grid into a direct-current (DC) line voltage, which is then converted into an output voltage to power a load.
[0013] In order to reduce switching loss and increase conversion efficiency, a switching mode power supply could enter burst mode operation during a light-load or no-load state. Burst mode operation generally refers to a condition that power conversion from an input voltage to an output voltage of a switching mode power supply continues for several consecutive switching cycles and then discontinues for a long period of time before the power conversion resumes. To make the power conversion of each switching cycle efficient, the ON time of a power switch that mandates the power conversion is limited to not less than a minimum ON time. The ON time of a power switch is usually the minimum ON time if the switching mode power supply with the power switch enters burst mode operation.
[0014] According to one embodiment of this invention, the minimum ON time is not a constant, and could vary in response to the change in a voltage peak of a line voltage. For instance, when the line voltage has a voltage peak of 110 volt, the minimum ON time of a power switch is set to be a first minimum ON time; and when the voltage peak changes into 240 volt, the minimum ON time becomes a second minimum ON time, which is less than the first one according to one embodiment of this invention. Power conversion of a switching mode power supply, if well designed to make the minimum ON time depend on a voltage peak of a line voltage, could be substantially independent to the change in the voltage peak.
[0015]
[0016] Bridge rectifier 102 provides full-wave rectification, converting AC input voltage V.sub.AC from a power grid into DC line voltage V.sub.LINE and primary-side ground GND.sub.LINE. Input voltage V.sub.AC could be 240 VAC or 100 VAC, for example. The transformer in
[0017] A voltage divider consisting of resistors 109 and 110 detects the across voltage of auxiliary winding AUX, and the joint between resistors 109 and 110 is connected to feedback node FB of PWM controller 106. The voltage divider could provide to PWM controller 106 information of line voltage V.sub.LINE or output voltage V.sub.OUT.
[0018] PWM controller 106 could perform constant ON-time control to make switching mode power supply 100 have an excellent power factor close to 1.
[0019]
[0020] Logic unit 138 including SR flip flop 150 and driver 152 provides PWM signal S.sub.DRV at drive node DRV. PWM signal S.sub.DRV is capable of determining ON time T.sub.ON and OFF time T.sub.OFF of power switch 104. If SR flip flop 150 is set, driver 152 turns power switch 104 ON, so an OFF time T.sub.OFF ends and an ON time T.sub.ON starts. When SR flip flop 150 is reset, driver 152 turns power switch 104 OFF, so an ON time T.sub.ON ends and an OFF time T.sub.OFF starts. A switching cycle T.sub.CYC consists of one ON time T.sub.ON and one OFF time T.sub.OFF.
[0021] Sampler 140 inside compensation circuit 130 samples the voltage at the feedback node FB during de-energizing of the transformer in
[0022] Another embodiment using SSC has an error amplifier, TL431 for example, and a photo coupler in the secondary side SD.sub.SEC, to replace compensation circuit 130 in the primary side SD.sub.PRM of
[0023] In other words, compensation voltage V.sub.COM could be controlled by compensation circuit 130 inside PWM controller 106 in the primary side SD.sub.PRM as shown in
[0024] OFF-time control unit 136 has feedback node FB and compensation node COM as inputs, capable of setting SR flip flop 150 to end and conclude an OFF time T.sub.OFF of power switch 104. For example, OFF-time control unit 136 has a valley selector 156 that is able to set SR flip flop 150 via AND gate 158 when feedback node FB is determined to be having a voltage valley, thereby achieving valley switching and reducing the switching loss of power switch 104. The voltage valley selected to conclude an OFF time T.sub.OFF might be the first voltage valley at feedback node FB during an OFF time T.sub.OFF, or anyone subsequent to the first voltage valley during the OFF time T.sub.OFF. Which voltage valley is selected to conclude an OFF time T.sub.OFF is for example determined by compensation voltage V.sub.COM.
[0025] Comparator 154 compares compensation voltage V.sub.COM with a burst-mode reference voltage V.sub.BST-REF When compensation voltage V.sub.COM is larger than burst-mode reference voltage V.sub.BST-REF, valley selector 156 is allowed to set SR flip flop 150. When compensation voltage V.sub.COM drops below burst-mode reference voltage V.sub.BST-REF, valley selector 156 cannot set SR flip flop 150 until the passage of a sleep time T.sub.SLEEP determined by sleep-time generator 155. In other words, when compensation voltage V.sub.COM happens to go downward and drop across burst-mode reference voltage V.sub.BST-REF, the present OFF time T.sub.OFF will be about sleep time T.sub.SLEEP, which could be as long as several microseconds.
[0026]
[0027] Peak detector 132 detects voltage peak V.sub.LINE-PEAK of line voltage V.sub.LINE Via high-voltage node HV of PWM controller 106, peak detector 132 is connected to line voltage V.sub.LINE The joint between resistors 144 and 146 provides detected voltage V.sub.DET in proportion to line voltage V.sub.LINE Peak holder 148 generates voltage peak V.sub.DET-PEAK in response to detected voltage V.sub.DET.
[0028] On-time control unit 134 can reset SR flip flop 150 in response to compensation voltage V.sub.com, so as to turn power switch 104 OFF and to conclude an ON time T.sub.ON. On-time control unit 134 performs constant ON-time control, which, as named, makes the length of ON time T.sub.ON about constant. ON time T.sub.ON nevertheless increases if compensation voltage V.sub.COM increases, and the detail of dependence between them will be explained later. When compensation voltage V.sub.COM is equal to or below a reference voltage V.sub.MIN-ON-REF, ON time T.sub.ON, if started, is equal to a minimum ON time T.sub.ON-MIN, which is determined in response to voltage peak V.sub.DET-PEAK and will be detailed later. For example, the minimum ON time T.sub.ON-MIN lengthens if the voltage peak V.sub.DET-PEAK lessens.
[0029] On-time control unit 134 includes ramp signal generator 180 and comparator 182. Ramp signal generator generates periodic ramp signal V.sub.RAMP in response to voltage peak V.sub.DET-PEAK. Synchronized by the signal at node GT from the output of SR flip flop 150, ramp signal V.sub.RAMP starts ramping up at the beginning of an ON time T.sub.ON. Comparator 182 compares ramp signal V.sub.RAMP with the bigger one between compensation voltage V.sub.COM and reference voltage V.sub.MIN-ON-REF. When ramp signal V.sub.RAMP exceeds both compensation voltage V.sub.COM and reference voltage V.sub.MIN-ON-REF, comparator 182 resets SR flip flop 150, drive 152 in response turns power switch 104 OFF via drive node DRV, and an ON time T.sub.ON is concluded. The higher compensation voltage V.sub.COM, the longer ON time T.sub.ON, because it takes more time for the ramp signal V.sub.RAMP to exceed the higher compensation voltage V.sub.COM. ON time T.sub.ON is never less than minimum ON time T.sub.ON-MIN however. ON time T.sub.ON is equal to minimum ON time T.sub.ON-MIN only if compensation voltage V.sub.COM is equal to or below reference voltage V.sub.MIN-ON-REF. For some embodiments of the invention, reference voltage V.sub.MIN-ON-REF is the same with burst-mode reference voltage V.sub.BST-REF Other embodiments might have reference voltage V.sub.MIN-ON-REF different from burst-mode reference voltage V.sub.BST-REF.
[0030] Ramp signal generator 180 includes first circuit 184, divider 186, voltage-to-current converter 188, reset switch 190, and capacitor 192.
[0031] First circuit 184 provide setting signal V.sub.SET in response to voltage peak V.sub.DET-PEAK by way of a linear transformation. For instance, the relationship between setting signal V.sub.SET and voltage peak V.sub.DET-PEAK can be expressed by the following equation (1).
V.sub.SET=K.sub.1−K.sub.2V.sub.DET-PEAK (1),
where K.sub.1 and K.sub.2 both are positive constants.
[0032] Divider 186 divides voltage peak V.sub.DET-PEAK by setting signal V.sub.SET, to generate signal V.sub.FF controlling charging current I.sub.CHG. Divider 186, in one embodiment, is implemented by a translinear circuit. For instance, charging current I.sub.CHG can be expressed by the following equation (2).
By way of Taylor expansion, equation (2) could become
where all K.sub.X are positive constants. It can be seen from equation (3) that charging current I.sub.CHG is capable of being expressed by a polynomial function using voltage peak V.sub.DET-PEAK as an indeterminate, and the degree of the polynomial is more than one.
[0033] Reset switch 190, during an OFF time T.sub.OFF when power switch 104 is turned OFF, is ON and resets ramp signal V.sub.AP, making it equal to bottom voltage V.sub.BTM, which is the minimum voltage that ramp signal V.sub.RAMP can be. In one embodiment, bottom voltage V.sub.BTM is less than burst-mode reference voltage V.sub.BST-REF. For example, bottom voltage V.sub.BTM could be 0V, the voltage of primary-side ground GND.sub.LINE. For another embodiment of the invention, bottom voltage V.sub.BTM could be 2V.
[0034] The relationship between ON time T.sub.ON and compensation voltage V.sub.COM can be expressed by the following equations.
where C.sub.192 is capacitance of capacitor 192.
[0035] Replacing compensation voltage V.sub.COM in the equation (4) with reference voltage V.sub.MIN-ON-REF, minimum ON time T.sub.ON-MIN can be found from the following equation (5).
[0036]
[0037] It is supposed compensation voltage V.sub.COM is equal to or less than reference voltage V.sub.MIN-ON-REF in
[0038] Proper design to PWM controller 106 can set constants in equation (5) to make peak values V.sub.CS-PEAK-240 and V.sub.CS-PEAK-100 of current sense signal V.sub.CS, as denoted in
[0039] In one embodiment, reference voltage V.sub.MIN-ON-REF in the embodiment of
[0040] Furthermore, by properly setting the constants in equation (4), switching mode power supply 100 could trigger over-load protection when compensation voltage V.sub.COM exceeds an over-load reference value V.sub.OLP-REF, and this over-load reference value V.sub.OLP-REF corresponds to a specific load substantially not varying if the input voltage V.sub.AC changes from 240 VAC to 100 VAC.
[0041] While the invention has been described by way of example and in terms of preferred embodiment, it is to be understood that the invention is not limited thereto. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.