Downhole swivel apparatus and method
09834996 · 2017-12-05
Assignee
Inventors
- Kip M. Robichaux (Houma, LA, US)
- Kenneth G. Caillouet (Thibodaux, LA, US)
- Terry P. Robichaux (Houma, LA, US)
Cpc classification
E21B33/06
FIXED CONSTRUCTIONS
E21B21/00
FIXED CONSTRUCTIONS
E21B33/085
FIXED CONSTRUCTIONS
International classification
E21B41/00
FIXED CONSTRUCTIONS
E21B33/038
FIXED CONSTRUCTIONS
E21B21/00
FIXED CONSTRUCTIONS
E21B33/06
FIXED CONSTRUCTIONS
Abstract
What is provided is a method and apparatus which can be detachably connected to an annular blowout preventer thereby separating the drilling fluid or mud into upper and lower sections and allowing the fluid to be displaced in two stages, such as while the drill string is being rotated and/or reciprocated. In one embodiment the sleeve can be rotatably and sealably connected to a mandrel. The swivel can be incorporated into a drill or well string and enabling string sections both above and below the sleeve to be rotated in relation to the sleeve. In one embodiment the drill or well string does not move in a longitudinal direction relative to the swivel. In one embodiment, the drill or well string does move longitudinally relative to the sleeve of the swivel.
Claims
1. A method of performing operations in a well bore, the method comprising the following steps: (a) attaching a swivel to a drill string, the swivel including a mandrel having a longitudinal axis and a sleeve, the sleeve being rotatably connected to the mandrel with the sleeve including at least one catch that restricts the extent of longitudinal movement of the sleeve related to an annular blow-out preventer by contact with a closed annular seal of the annular blow-out preventer, the annular blow out preventer being fluidly connected to a wellbore and a riser; (b) detachably connecting the blowout preventer to the sleeve fluidly separating the riser from the wellbore; (c) during a time period while the blowout preventer is detachably connected to the sleeve and the at least one catch is in contact with the closed annular seal of the annular blow-out preventer, and where high differential pressure exists above and below the annular seal of the annular blow-out preventer, and which high differential force attempts to push the sleeve vertically out of the closed annular seal, performing operations in the wellbore, wherein the at least one catch includes a contacting surface, substantially perpendicular to the longitudinal axis of the mandrel.
2. The method of claim 1, wherein during step “c” a fluid is displaced from the wellbore.
3. The method of claim 2, wherein the fluid is drilling fluid.
4. The method of claim 1, wherein in step “c” the drill string is rotated continuously for a set period of time.
5. The method of claim 1, wherein in step “c” the drill string is rotated reciprocally for a set period of time.
6. The method of claim 3, wherein the drilling fluid is displaced through a choke line.
7. The method of claim 1, wherein in step “c” the drill string is kept at a constant longitudinal height.
8. The method of claim 1, wherein in step “c” the drill string is reciprocated in a longitudinal direction.
9. The method of claim 1, wherein in step “c” the drill string is reciprocated in a longitudinal direction and also rotated.
10. The method of claim 1, wherein in step “c” the drill string is reciprocated in a longitudinal direction and also rotated around a longitudinal axis of the drill string.
11. The method of claim 1, wherein between steps “b” and “c” the blowout preventer is disconnected from the sleeve.
12. The method of claim 1, wherein the sleeve includes two catches which are spaced apart and which both restrict longitudinal movement relative to the blow out preventer.
13. The method of claim 1, wherein in step “a” the sleeve includes at least one lubrication portion.
14. A swivel insertable into a drill or work string comprising: (a) a mandrel having upper and lower end sections and connected to and rotatable with upper and lower drill or work string sections, the mandrel including a longitudinal passage forming a continuation of a passage in the drill or work string sections; (b) a sleeve having a sleeve passage, the sleeve being rotatably connected to the mandrel; (c) a pair of spaced apart packing units between upper and lower end portions of the mandrel and sleeve, the packing units preventing leakage of fluid between the mandrel and sleeve, the packing units each comprising a rope seal and at least one non-rope seal; and (d) the sleeve comprising an inlet port positioned between the spaced packing units.
15. The swivel of claim 14, wherein the sleeve is reciprocable between the upper and lower sections of the mandrel.
16. The swivel of claim 14, wherein the non-rope seal comprises teflon.
17. The swivel of claim 14, wherein the non-rope seal comprises metal filled teflon.
18. The swivel of claim 14, wherein the non-rope seal comprises bronze filled teflon.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
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DETAILED DESCRIPTION
(75) Detailed descriptions of one or more preferred embodiments are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in any appropriate system, structure or manner.
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(78) Swivel 100 can be comprised of mandrel 110 and sleeve 300. Sleeve 300 can be rotatably and sealably connected to mandrel 110. Accordingly, when mandrel 110 is rotated, sleeve 300 can remain stationary to an observer insofar as rotation is concerned.
(79) Mandrel 110 can comprise upper end 120 and lower end 130. Central longitudinal passage 160 can extend from upper end 120 through lower end 130. Lower end 130 can include a pin connection 150 or any other conventional connection. Upper end 120 can include box connection 140 or any other conventional connection. Mandrel 110 can in effect become a part of drill string 85,86 as shown in
(80) Sleeve 300 can fit over mandrel 110 and be rotatably and sealably connected to mandrel 110. Sleeve 300 can be rotatably connected to mandrel 110 by a plurality of bearings 230,240,250,260. The upper portion of sleeve 300 can be rotatably connected by upper bearings 230,240. The lower portion of sleeve 300 can be rotatably connected by lower bearings 250,260. Upper lubrication port 311 can be used to provide lubrication to upper bearings 230,240. Lower lubrication port 312 can be used to provide lubrication to lower bearings 250,260.
(81) Mandrel 110 can include shoulder 170 to support bearings 230,240,250,260. Sleeve 300 can include protruding section 320 to support bearings 230,240,250,260. Upper bearings 230,240 are held in place by upper end cap 302. Lower bearings 250,260 are held in place by lower end cap 304. Upper end cap 302 and lower end cap 304 can be connected to sleeve 300 respectively by plurality of fasteners 306,307, such as bolts.
(82) Upper bearings 230,240 can be positioned between tip 308 of upper end cap 302 and upper surface of shoulder 190 of sleeve 300 along with upper surface of shoulder 171 of mandrel 110. Lower bearings 250,260 can be positioned between tip 309 of lower end cap 304 and lower surface of shoulder 200 of sleeve 300 along with lower surface of shoulder 172 of mandrel 110.
(83) Upper end cap 302 and lower end cap 304 can be connected to sleeve 300 respectively by plurality of fasteners 306,307, such as bolts. As shown in
(84) Upper end cap 302 can include mechanical seal 341 to prevent dirt and debris from coming between upper end cap 302 and mandrel 110. Lower end cap 304 can include mechanical seal 461 to prevent dirt and debris from coming between lower end cap 304 and mandrel 110.
(85) Sleeve 300 can be sealably connected to mandrel 110 by upper and lower packing units 330,450. Upper packing unit 330 can comprise male packing ring 410, plurality of seals 420, female packing ring 430, spacer ring 390, and packing retainer nut 340. Packing retainer nut 340 can be threadably connected to upper end cap 302 at threaded connection 342. Tightening packing retainer nut 340 squeezes plurality of seals 420 between upper end cap 302 and retainer nut 340 thereby increasing sealing between sleeve 300 (through upper end cap 302) and swivel mandrel 110. Set screw 360 can be used to lock packing retainer nut 340 in place and prevent retainer nut 340 from loosening during operation. Set screw 360 can be threaded into bore 361 and lock into upper end cap 302. O-ring 345 can be used to seal upper end cap 302 to sleeve 300. A back up ring 345A can be used with o-ring 345 to prevent extrusion of o-ring 345.
(86) Lower packing unit 450 can comprise male packing ring 530, plurality of seals 540, female packing ring 520, spacer ring 510, and packing retainer nut 460. Packing retainer nut 460 can be threadably connected to lower end cap 304 at threaded connection 343. Tightening packing retainer nut 460 squeezes plurality of seals 540 between lower end cap 304 and nut 460 thereby increasing sealing between sleeve 300 (through lower end cap 304) and swivel mandrel 110. Packing retainer nut 460 can be locked in place by set screw 470. Set screw 470 can be used to lock packing retainer nut 460 in place and prevent retainer nut 460 from loosening during operation. Set screw 470 can be threaded into bore 471 and lock into lower end cap 304. O-ring 346 can be used to seal lower end cap 304 to sleeve 300. A back up ring 346A can be used with o-ring 346 to prevent extrusion of o-ring 346.
(87) Check valves 322,324 can be used to provide pressure relief from interior space 310.
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(91) Sleeve 300 can include upper and lower lubrication ports 311,312. Ports 311,312 can be used to lubricate the bearings located under the ports when alternative swivel 100 is out of service. When in service it is preferred that lubrication ports 311,312 be closed through threadable pipe plugs (or some pressure relieving type connection). This will prevent fluid migration through ports 311,312 when swivel 100 is exposed to high pressures (e.g., 5,000 pounds per square inch) such as when in deep water service. It is preferred that the heads of pipe plugs placed in lubrication ports 311,312 will be flush with the surface of sleeve 300. Flush mounting will minimize the risk of having sleeve 300 catch or scratch something when in use.
(92) Upper o-ring 345 can be used to seal upper end cap 302 to sleeve 300. Back-up ring 347 can be used to increase the pressure rating of o-ring 345 (e.g., from 1,500 to 5,000 pound per square inch). Lower o-ring 346 can be used to seal lower end cap 304 to sleeve 300. Back-up ring 348 can be used to increase the pressure rating of o-ring 346 (e.g., from 1,500 to 5,000 pound per square inch). Back up rings 347,348 increase pressure ratings by resisting extrusion of o-rings 345,346. Preferred constructions for o-rings 345,346 can be Parbak “O” ring 2-371 (75 Durometer V1164 Viton) and Parkbak 371 (90 Durometer V0709 Viton). A preferred construction for back up rings 347,348 can be Parker “Parbak” 371 Teflon or Viton.
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(97) Mandrel 110; sleeve 300; end caps 302,304; rings 303,305; packing retainer nuts 340,460 are preferably rough machined from 4340 NQT steel (130Y) forging having 285/321 BHN/125,000 minimum yield strength and 17 percent elongation. Regarding impact strength it is preferred that the average impact value will not be less than 31 FT-LBS with no tested value being less than 24 FT-LBS when tested at −4 degrees Fahrenheit (tested as per ASTM E23). It is preferred that the tensile strength be tested using ASTM A388 2% offset method or ASTM A370 2% offset method.
(98) It is preferred that a saver sub be placed on pin connection 150 of mandrel 110. The saver sub can protect the threads for pin connection 150. For example, if the threads on the saver sub are damaged only the saver sub need be replaced and not the entire mandrel 110.
(99) To reduce friction between mandrel 110 and sleeve 300 and packing units 330, 450 and increase the life expectancy of packing units 330, 450, packing support areas 210,220 can be coated and/or sprayed welded with a materials of various compositions, such as hard chrome, nickel/chrome or nickel/aluminum (95 percent nickel and 5 percent aluminum). A material which can be used for coating by spray welding is the chrome alloy TAFA 95MX Ultrahard Wire (Armacor M) manufactured by TAFA Technologies, Inc., 146 Pembroke Road, Concord N.H. TAFA 95 MX is an alloy of the following composition: Chromium 30 percent; Boron 6 percent; Manganese 3 percent; Silicon 3 percent; and Iron balance. The TAFA 95 MX can be combined with a chrome steel. Another material which can be used for coating by spray welding is TAFA BONDARC WIRE-75B manufactured by TAFA Technologies, Inc. TAFA BONDARC WIRE-75B is an alloy containing the following elements: Nickel 94 percent; Aluminum 4.6 percent; Titanium 0.6 percent; Iron 0.4 percent; Manganese 0.3 percent; Cobalt 0.2 percent; Molybdenum 0.1 percent; Copper 0.1 percent; and Chromium 0.1 percent. Another material which can be used for coating by spray welding is the nickel chrome alloy TAFALOY NICKEL-CHROME-MOLY WIRE-71T manufactured by TAFA Technologies, Inc. TAFALOY NICKEL-CHROME-MOLY WIRE-71T is an alloy containing the following elements: Nickel 61.2 percent; Chromium 22 percent; Iron 3 percent; Molybdenum 9 percent; Tantalum 3 percent; and Cobalt 1 percent. Various combinations of the above alloys can also be used for the coating/spray welding. Packing support areas 210, 220 can also be coated by a plating method, such as electroplating or chrome plating. The surface of support areas 210, 220 can be ground/polished/finished to a desired finish to reduce friction and wear between support areas 210, 220 and packing units 330, 450.
(100) Mandrel 110 can take substantially all of the structural load from drill string 85,86. The overall length of mandrel 110 is preferably 97½ inches. Mandrel 110 can be machined from a single continuous piece of 4340 heat treated steel bar stock (alternatively, can be from a rolled forging). NC50 is preferably the API Tool Joint Designation for the box connection 70 and pin connection 80. Such tool joint designation is equivalent to and interchangeable with 4½ inch IF (Internally Flush), 5 inch XH (Extra Hole) and 5½ inch DSL (Double Stream Line) connections.
(101) Sleeve 300 is preferably 61¾ inches. End caps 302,304 are preferably about 8 inches. Spacer rings 303,305 can have a height 303A of 1¼ inches, however, this height is to be determined at construction.
(102) Various systems can be used to prevent plurality of fasteners 306,307 from becoming loose or unfastened during use of swivel 100. One method is to use a specified torquing procedure. A second method is to use a thread adhesive on fasteners 306,307. Another is to use a plurality of snap rings or set screws above the heads of fasteners 306,307.
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(104) In one embodiment joints of pipe 750,770 can be placed respectively on upper and lower sections 140′, 130′ of mandrel 110′. Joints of pipe 750 can include larger diameter sections than diameter 715 of mandrel 110′ (see
(105) As shown in
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(108) The upper portion of sleeve 300 can be sealably connected to mandrel 110 by packing unit 1100. Packing unit 1100 can comprise male packing ring 1190, plurality of seals 1200, female packing ring 1180, spacer ring 1150, and packing retainer nut 1110. Packing retainer nut 1110 can be threadably connected to end cap 1000 through threads 1050,1120. Tightening packing retainer nut 1110 squeezes spacer ring 1150 and plurality of seals 1200 between end cap 1000 and nut 1110 thereby increasing sealing between sleeve 300 (through end cap 1000) and swivel mandrel 110. Tip 1112 of retainer nut 1110 can be used as a setting for proper tightening of nut 1110 in end cap 1000. That is, as shown in
(109) Plurality of seals 1200 can comprise first seal 1210, second seal 1220, third seal 1230, fourth seal 1240, and fifth seal 1250. First and third seals 1210,1230 can be Chevron type seals “VS” packing ring (0370650-VS-850HNBR) being highly saturated nitrile. Second and fourth seals 1220,1240 can be Garlock ⅜ inch section 8913 rope seals having 22 13/16 inch LG. Fifth seal 1250 is preferably a Chevron type seal “VS” packing ring being bronze filled teflon. Fifth seal 1250 is preferably of a harder material than other seals (e.g., bronze or metal filled) so that it can seal at higher pressures relative to other softer or more flexible seals.
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(111) Similar to other described embodiments, to reduce friction between mandrel 110 and sleeve 300 and packing units 1100 along with increasing life expectancy of packing units 1100, packing support areas 1612,1614 can be treated, coated, and/or sprayed welded with a materials of various compositions, such as hard chrome, nickel/chrome or nickel/aluminum (95 percent nickel and 5 percent aluminum). It is preferred that coating/spray welding does not enter a key recess 1650.
(112) First surface 1600 of mandrel 110 is shown being of a smaller relative diameter than second surface 1610. Looking at
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(114) Sleeve 300 can have a uniform outer diameter 1760. At least a portion of the surface of sleeve 300 can be designed to increase its frictional coefficient, such as by knurling, etching, rings, ribbing, etc. This can increase the gripping power of annular seal 71 (of blow-out preventer 70) against sleeve 300 where there exists high differential pressures above and below blow-out preventer 70 which tend to force sleeve 300 in a longitudinal direction.
(115) One possible construction of bushing 1300 is shown in
(116) Bushing 1300 can be supported between end cap 1000 and hub 1400 (see
(117) Ring 1490 (
(118) When mandrel 110 (of swivel 100″) rotates hub 1400 (and ring 1490) rotates. When sleeve 300 rotates, end cap 1000 and bushing 1300 rotate. Based on this relative movement, lower surface 1340 (of bushing 1300) will move relative to upper surface 1500 (of ring 1490). Additionally, inner surface 1320 (of bushing 1300) will move relative to second surface 1610 (of mandrel). This is one reason for inserts 1382 being placed on bushing's 1300 inner surface 1320 and lower surface 1340. Also assisting in lubricating surfaces which move relative to one another, one or more radial openings 1350 can be radially spaced apart around each bushing 1300. Through openings 1350 a lubricant can be injected which can travel to inner surface 1320 along with lower surface 1340. The lubricant can be grease, oil, teflon, graphite, or other lubricant. The lubricant can be injected through a lubrication port (e.g., upper lubrication port 311). Perimeter pathway 1360 can assist in circumferentially distributing the injected lubricant around bushing 1300, and enable the lubricant to pass through the various openings 1350. Preferably no sharp surfaces/corners exist on outer surface 1310 of bushing 1300 which can damage o-ring 345 when (during assembly and disassembly of swivel 100″) bushing 1300 passes by o-ring 345. Similarly preferable, no sharp surfaces/corners exist on first outer diameter 1070 of end cap 1000. Alternatively, outer surface 1310 can be constructed such that it does not touch o-ring 345 when being inserted into sleeve 300.
(119) In some situations a longitudinal thrust load can be placed on mandrel 110 and/or sleeve 300 causing mandrel 110 to move (relative to sleeve 300) in the direction of arrow 1552 and/or sleeve 300 to move (relative to mandrel 110) in the direction arrow 1550. In such a case, assuming that mandrel 110 remains longitudinally static, sleeve 300, end cap 1000, ring 1490, and bearing 1300 will move in the direction of arrow 1550 until lower surface 1420 (of hub 1400) is stopped by shoulder 1630 of mandrel 110 (see
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(121) In deep water settings, after drilling is stopped the total volume of drilling fluid 22 in the well bore 40 and the riser 80 can be in excess of 5,000 barrels. This drilling fluid 22 must be removed to ready the well for completion. Because of its relatively high cost this drilling fluid 22 is typically recovered for use in another drilling operation. Removal of drilling fluid 22 is typically done through displacement by a completion fluid 96 or displacement fluid 94. However, many rigs 10 do not have the capacity to store and supply 5,000 plus barrels of completion fluid 10 (and/or drilling fluid 22) and thereby displace “in one step” the total volume of drilling fluid 22 in the well bore 40 and riser 80. Accordingly, displacement is done in two or more stages. However, where displacement process is performed in two or more stages, there is a high risk that, during the time period between the stages, the displacing fluid 94 and/or completion fluid 96 will intermix or interface with the drilling fluid 22 thereby causing the drilling fluid 22 to be unusable or require extensive and expensive reclamation efforts before being used again. Additionally, it has been found that, during displacement of the drilling fluid 22, rotation of the drill string 85,86 causes a rotation of the drilling fluid 22 in the riser 80 and well bore 40 and obtains a better overall recovery of the drilling fluid 22 and/or completion of the well. Additionally, during displacement there may be a need to move in a vertical direction (e.g., reciprocate) and/or rotate the drill string 85,86 while performing displacement operations. In one embodiment the riser 80 and well bore 40 can be separated into two volumetric sections 90,92 (e.g., 2,500 barrels each) where the rig 10 can carry a sufficient amount of displacement fluid 94 and/or completion fluid 96 to remove each section without stopping during the displacement process. In one embodiment, fluid removal of the two volumetric sections 90,92 in stages can be accomplished, but there is a break of an indefinite period of time between stages (although this break may be of short duration).
(122) In one embodiment a method and apparatus 100,100′,100″,100′″ is provided which can be detachably connected to an annular blowout preventer 70 thereby separating the drilling fluid 22 or mud into upper and lower sections 90,92 and allowing the fluid 22 to be removed in two stages while the drill string 85,86 is being rotated. In one embodiment the drill string 85,86 is not rotated, or rotated only intermittently. The swivel can be incorporated into a drill or well string 85,86 and enabling string sections both above and below the sleeve to be rotated in relation to the sleeve 300. Separating the drilling fluid 22 into upper and lower sections 90,92 prevents mixing displacement fluid 94, completion fluid 96 with the separated sections 90,92 during stages.
(123) In one embodiment the drill or well string 85,86 does not move in a longitudinal direction relative to sleeve 300. In one embodiment drill or well string 85,86 does not move in a longitudinal direction relative to mandrel 110. In one embodiment drill or well string 85,86 does move in a longitudinal direction relative to sleeve 300. In one embodiment the drill or well string 85,86 moves in a longitudinal direction relative to the blow-out preventer 70. In one embodiment sleeve 300 does not rotate relative to blow-out preventer 70, but does rotate relative to mandrel 110.
(124) In one embodiment blow-out preventer 70 is operatively connected to sleeve 300 while mandrel 110 and drill or well string 85,86 is reciprocated in a longitudinal direction relative to sleeve 300 and blow-out preventer 70. In one embodiment blow-out preventer 70 is operatively connected to sleeve 300 while mandrel 110 and drill or well string 85,86 is reciprocated in a longitudinal direction relative to sleeve 300 and blow-out preventer 70 and while mandrel 110 and drill or well string 85,86 are rotated relative to blow-out preventer 70. In any of these embodiments reciprocation in a longitudinal direction can be continuous, intermittent, and/or of varying speeds and/or amplitudes. In any of these embodiments rotation can be reciprocating, continuous, intermittent, and/or of varying amplitudes and/or speeds.
(125) In one embodiment any of the swivels can also be used for reverse displacement in which the fluid is pumped in through the choke/kill lines down the annular of wellbore 40 and back up drill workstring 85,86. This process would help to remove debris that falls to the bottom of wellbore 40 that are difficult to remove using forward displacement (where the fluid is pumped down the workstring 85,86 displacing up through the annular to the choke/kill lines.
(126) In an alternative embodiment (schematically illustrated by
(127) In one embodiment the largest distance from either catch 326,328 is less than the size of the opening in the housing for blow-out preventer 70, but large enough to contact the supporting structure for annular seal unit 71 thereby allowing metal to metal contact either between upper catch 326 and the upper portion of supporting structure for seal unit 71 or allowing metal to metal contact between lower catch 328 and the lower portion of supporting structure for seal unit 71. This allows either catch to limit the extent of longitudinal movement of sleeve 300 without relying on frictional resistance between sleeve 300 and annular seal unit 71. Preferably, contact is made with the supporting structure of annular seal unit 71 to avoid tearing/damaging seal unit 71 itself.
(128) In one embodiment non-symmetrical upper and lower catches 326,328 can be used. For example a plurality of radially extending prongs can be used. As another example a single prong can be used. Additionally, channels, ridges, prongs or other upsets can be used. The catches or upsets to not have to be symmetrical. Whatever the configuration upper and lower catches 326,328 should be analyzed to confirm that they have sufficient strength to counteract longitudinal forces expected to be encountered during use.
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(130) The construction of swivel 2100 can be substantially similar to the construction of swivel 100″ shown in
(131) In this embodiment the upper and lower catches 2326, 2328 can be shaped to act as centering devices for sleeve 2300 if for some reason sleeve 2300 is not centered longitudinally when passing through blow-out preventer 70. Upper and lower catches 2326,2328 can be constructed substantially similar to each other, but in mirror images.
(132) Retainer caps 2400 (
(133) Upper and lower catches 2326,2326 can restrict longitudinal movement of sleeve 2300 where high differential pressures exist above and/or below blow-out preventer 70 tending to force sleeve 2300 in a longitudinal direction. Upper and lower catches 2326,2328 can be integral with or attachable to sleeve 2300. In this embodiment upper and lower catches 2326,2328 can include edges which are angled or rounded to resist cutting/tearing of annular seal unit 71 if by chance annular seal unit 71 closes on either upper or lower catches 2326,2328.
(134) Upper catch 2326 can include base 2331, first transition area 2329, and second transition area 2330. Second transition area 2330 can shaped to fit with retainer cap 2400. Retainer cap 2400 can itself include upper surface 2410 which acts as a transition area (See
(135) Radiused area 2332 can be included to reduce or minimize and stress enhancers between catch 2328 and sleeve 2300. Other methods of stress reduction can be used.
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(137) The construction of swivel 3100 can be substantially similar to the construction of swivel 100″ shown in
(138) In this embodiment the upper and lower catches 3326, 3328 can be shaped to act as centering devices for swivel 3100 if for some reason swivel 3100 is not centered longitudinally when passing through blow-out preventer 70. Upper and lower catches 3326,3328 can be constructed substantially similar to each other, but in mirror images.
(139) Retainer caps 3400 (
(140) Upper and lower catches 3326,3326 can restrict longitudinal movement of sleeve 3300 where high differential pressures exist above and/or below blow-out preventer 70 tending to force sleeve 3300 in a longitudinal direction. Upper and lower catches 3326,3328 can be integral with or attachable to sleeve 3300. In this embodiment upper and lower catches 3326,3328 can include edges which are angled or rounded to resist cutting/tearing of annular seal unit 71 if by chance annular seal unit 71 closes on either upper or lower catches 3326,3328.
(141) Differential longitudinal movement in swivel 3100 between mandrel 3110 and sleeve 3300 is schematically illustrated in
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(144) Plurality of arrows 3850 in
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(147) TABLE-US-00001 LIST FOR REFERENCE NUMERALS (Part No.) Reference (Description) Numeral Description 10 rig 20 drilling fluid line 22 drilling fluid 30 rotary table 40 well bore 50 drill pipe 60 drill string or work string 70 annular blowout preventer 71 annular seal unit 80 riser 85 upper drill string 86 lower drill string 87 ground surface 88 well head 90 upper volumetric section 92 lower volumetric section 94 displacement fluid 96 completion fluid 100 swivel 101 upper section 102 lower section 110 swivel mandrel 120 upper end 130 lower end 140 box connection 150 pin connection 160 central longitudinal passage 170 shoulder 171 upper surface of shoulder 172 lower surface of shoulder 180 outer surface of shoulder 190 upper surface of shoulder 200 lower surface of shoulder 210 upper packing support area 220 lower packing support area 230 bearing 240 bearing 250 bearing 260 bearing 300 swivel sleeve 302 upper end cap 303 spacer ring 303A height 304 lower end cap 305 spacer ring 306 bolts 307 bolts 308 tip 309 tip 310 interior section 311 upper lubrication port 312 lower lubrication port 320 protruding section 322 check valve 324 check valve 326 upper catch 328 lower catch 330 packing unit 332 support area 340 packing retainer nut 341 mechanical seal 345 o-ring 346 o-ring 347 back-up ring 348 back-up ring 350 bore for set screw 360 set screw for packing retainer nut 361 bore 370 threaded area 380 set screw for receiving area 390 spacer ring 392 base 394 tip 400 female packing ring 410 male packing ring 412 tip 420 plurality of seals 450 packing unit 452 support area 460 packing retainer nut 461 mechanical seal 470 bore for set screw 480 set screw for packing retainer nut 490 threaded area 500 set screw for receiving area 510 spacer ring 520 female packing ring 530 male packing ring 540 plurality of seals 600 lock 610 set screw 620 lock 630 set screw 700 H or height of mandrel 715 W or outer diameter of mandrel 710 L or length of sleeve 750 joint of pipe 760 saver portion 770 joint of pipe 780 saver portion 1000 end cap 1010 tip 1012 second level 1020 base 1030 surface 1040 surface 1050 threads 1060 mechanical seal 1070 first outer diameter 1100 packing unit 1110 packing retainer nut 1112 tip 1120 threaded area 1130 set screw for packing retainer nut 1140 bore for set screw 1150 spacer ring 1160 base 1170 tip 1180 female packing ring 1190 male packing ring 1200 plurality of seals 1210 first seal 1220 second seal 1230 third seal 1240 fourth seal 1250 fifth seal 1300 bearing 1310 outer surface 1320 inner surface 1330 upper surface 1332 recessed area 1340 lower surface 1350 opening 1360 pathway 1380 recessed area 1382 inserts 1390 opening 1392 base 1400 hub 1410 upper surface 1420 lower surface 1430 groove 1440 inner diameter 1450 first outer diameter 1460 second outer diameter 1470 transition area 1480 dowel 1482 opening for dowel 1490 ring 1492 opening for dowel 1500 upper surface 1510 lower surface 1520 inner diameter 1530 outer diameter 1550 arrow 1552 arrow 1554 arrow 1556 arrow 1600 first surface of mandrel 1610 second surface of mandrel 1612 area for plurality of seals 1614 area for plurality of seals 1620 third surface of mandrel 1630 shoulder 1640 transition 1650 recess for key 1660 key 1662 curved end 1665 opening 1670 fastener for key 1700 first inner diameter of sleeve 1710 second inner diameter of sleeve 1720 third inner diameter of sleeve 1730 fourth inner diameter of sleeve 1740 transition 1750 shoulder 1760 outer diameter 2100 swivel 2110 swivel mandrel 2120 upper end 2130 lower end 2140 box connection 2150 pin connection 2160 central longitudinal passage 2170 shoulder 2171 upper surface of shoulder 2172 lower surface of shoulder 2180 outer surface of shoulder 2190 upper surface of shoulder 2200 lower surface of shoulder 2210 upper packing support area 2220 lower packing support area 2300 swivel sleeve 2302 upper end cap 2303 spacer ring 2304 lower end cap 2305 spacer ring 2306 bolts 2307 bolts 2308 tip 2309 tip 2310 interior section 2311 upper lubrication port 2312 lower lubrication port 2320 protruding section 2322 check valve 2324 check valve 2326 upper catch 2328 lower catch 2329 first transition section 2330 second transition section 2331 base 2332 radiused area 2400 retainer cap 2410 upper surface of retainer cap 2420 tip of retainer cap 2430 base of retainer cap 2450 bolts 2451 recessed area 2460 threaded area 2465 threaded area 2470 plurality of bolt holes 2480 plurality of bolt holes 3100 swivel 3102 arrow 3104 arrow 3110 swivel mandrel 3120 upper end 3130 lower end 3140 box connection 3150 pin connection 3160 central longitudinal passage 3170 upper shoulder of mandrel 3180 lower shoulder of mandrel 3190 upper hub 3192 key 3194 ring 3200 lower hub 3202 key 3204 ring 3300 swivel sleeve 3302 upper end cap 3303 spacer ring 3304 lower end cap 3305 spacer ring 3306 bolts 3307 bolts 3308 tip 3309 tip 3310 interior section 3311 upper lubrication port 3312 lower lubrication port 3320 protruding section 3322 upper bearing 3324 lower bearing 3326 upper catch 3328 lower catch 3330 base 3331 first ridge 3332 first groove 3333 second ridge 3334 second groove 3336 first radial port 3338 second radial port 3340 radiused area 3350 peripheral valley 3360 first transitional area 3370 angle of first transitional area 3340 radiused area 3400 retainer cap 3410 upper surface of retainer cap 3420 tip of retainer cap 3430 base of retainer cap 3450 plurality of openings for bolts 3451 recessed area 3452 plurality of bolts 3460 threaded area 3465 threaded area 3470 plurality of bolt holes 3480 plurality of bolt holes 3600 packing retainer nut 3610 spacer ring 3620 packing system 3700 arrow 3702 gap 3710 arrow 3712 gap 3714 gap 3720 arrow 3722 gap 3730 arrow 3740 arrow 3750 arrow 3760 distance between catches 3770 difference between catches and height of seal unit 3780 upper gap 3790 lower gap 3840 fluid pressure arrow 3850 fluid pressure arrow BJ ball joint BL booster line CM choke manifold CL diverter line CM choke manifold D diverter DL diverter line F rig floor IB inner barrel KL kill line MP mud pit MB mud gas buster or separator OB outer barrel R riser RF flow line S floating structure or rig SJ slip or telescoping joint SS shale shaker W wellhead
(148) All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise. All materials used or intended to be used in a human being are biocompatible, unless indicated otherwise.
(149) It will be understood that each of the elements described above, or two or more together may also find a useful application in other types of methods differing from the type described above. Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention set forth in the appended claims. The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.