Rotary pump
09835158 · 2017-12-05
Assignee
Inventors
Cpc classification
F04D13/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0646
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a rotary pump including a magnetic rotor arranged in a pump housing and having a magnetic rotor plane, which rotor is operatively connected to a drive for conveying a fluid. The drive is a bearingless motor having a stator configured as a bearing stator and drive stator and having a magnetic stator plane, wherein the stator bears a drive coil and a bearing coil lying in the stator plane and/or a drive bearing coil. The rotor is magnetically contactlessly journalled within the stator, wherein an axial height (H) of the rotor is smaller than or equal to half a diameter (D) of the rotor so that the rotor is passively magnetically stabilized by reluctance forces with respect to the magnetic stator plane both against axial displacement and against a tilt from an equilibrium position.
Claims
1. A rotary pump, including a magnetic rotor arranged in a pump housing and having a magnetic rotor plane, wherein the magnetic rotor plane coincides with a center plane of the magnetic rotor, wherein the rotor is operatively connected to a drive for conveying a fluid, wherein an inlet opening is provided at the pump housing for the inlet of the fluid into the pump housing and a radial outlet passage is provided for conveying the fluid out of the pump housing and wherein the drive is a bearingless motor having a stator configured as a bearing stator and drive stator and having a magnetic stator plane, which stator bears a drive coil and a bearing coil lying in the stator plane and/or a drive bearing coil, wherein the rotor is magnetically contactlessly journaled within the stator and an axial height of the rotor is smaller than or equal to half a diameter of the rotor so that the rotor is passively magnetically stabilized by reluctance forces with respect to the magnetic stator plane both against an axial displacement and against a tilting from an equilibrium position, characterized in that the outlet passage is radially outwardly conducted away from the pump housing in the region of the stator such that a center axis of the radial outlet passage coincides with the magnetic rotor plane or with the magnetic stator plane, wherein the stator has a gap in the peripheral direction in which the radial outlet passage is arranged, the rotary pump further comprising a ring-shaped bridge element made from light plastic to connect opposite ends of the stator forming the gap.
2. A rotary pump in accordance with claim 1, wherein the stator is ferromagnetic.
3. A rotary pump in accordance with claim 1, wherein the drive coil and the bearing coil and/or the drive bearing coil is provided at a coil core.
4. A rotary pump in accordance with claim 3, wherein the coil core is provided in the form of an E-shaped coil core at the stator.
5. A rotary pump in accordance with claim 3, wherein the coil core is provided in the form of a bar-shaped coil core at the stator.
6. A rotary pump in accordance with claim 3, wherein the coil core is provided in the form of an inner coil core within the stator.
7. A rotary pump in accordance with claim 3, wherein the coil core is configured in the form of a stator tooth extending toward the rotor at the stator.
8. A rotary pump in accordance with claim 1, wherein two coil cores are geometrically differently configured at one and the same stator.
9. A rotary pump in accordance with claim 1, wherein two drive coils are asymmetrically ordered with respect to the peripheral direction of the stator.
10. A rotary pump in accordance with claim 1, wherein two bearing coils are asymmetrically ordered with respect to the peripheral direction of the stator.
11. A rotary pump in accordance with, claim 1, wherein two drive bearing coils are asymmetrically ordered with respect to the peripheral direction of the stator.
12. A rotary pump in accordance with claim 1, wherein the rotor is acted on by the fluid flowing into the pump housing at both sides with respect to an axis of rotation; and/or wherein two inlet passages disposed opposite with respect to the rotor plane are provided.
13. A rotary pump in accordance with claim 1, wherein an axially extending inlet passage is provided which is arranged centrally about an axis of rotation and which extends through the rotor.
14. A rotary pump in accordance with claim 13, wherein outlet openings allowing fluid to act on both sides of the rotor are provided at both sides of the axial inlet passage with respect to the magnetic rotor plane.
15. A rotary pump in accordance with claim 1, wherein rotor impellers are provided on both sides of the rotor to generate a symmetrical pump performance with respect to the rotor plane up to the radial outlet passage.
16. A rotary pump in accordance with claim 1, wherein the fluid flows into the pump housing via two inflow passages intersecting to form a V-shape, wherein the two inflow passages are fed by a single passage.
17. A rotary pump in accordance with claim 1, further comprising a ferromagnetic ring-shaped element to connect opposite ends of the stator forming the gap and to guide magnetic flux.
18. A rotary pump, including a magnetic rotor arranged in a pump housing and having a magnetic rotor plane, wherein the magnetic rotor plane coincides with a center plane of the magnetic rotor, wherein the rotor is operatively connected to a drive for conveying a fluid, wherein an inlet opening is provided at the pump housing for the inlet of the fluid into the pump housing and a radial outlet passage is provided for conveying the fluid out of the pump housing and wherein the drive is a bearingless motor having a stator configured as a bearing stator and drive stator and having a magnetic stator plane, which stator bears a drive coil and a bearing coil lying in the stator plane and/or a drive bearing coil, wherein the rotor is magnetically contactlessly journaled within the stator and an axial height of the rotor is smaller than or equal to half a diameter of the rotor so that the rotor is passively magnetically stabilized by reluctance forces with respect to the magnetic stator plane both against an axial displacement and against a tilting from an equilibrium position, characterized in that the outlet passage is radially outwardly conducted away from the pump housing in the region of the stator such that a center axis of the radial outlet passage coincides with the magnetic rotor plane or with the magnetic stator plane, wherein the stator has a gap in the peripheral direction in which the radial outlet passage is arranged, the rotary pump further comprising a ferromagnetic ring-shaped element to connect opposite ends of the stator forming the gap and to guide magnetic flux.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail in the following with reference to the drawing. There are shown in a schematic representation:
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DETAILED DESCRIPTION OF THE INVENTION
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(26) The rotary pump in accordance with the invention which is designated as a whole by the reference numeral 1 in the following includes a magnetic rotor 3 which is arranged in a pump housing 2 and has a magnetic rotor plane 310, which rotor 3 is in magnetic interaction with a drive 5 for conveying a fluid 4. The drive 5 is a bearingless motor having a stator 51 which is configured as a bearing stator and drive stator and has a magnetic stator plane 510, wherein the stator 51 bears a plurality of drive coils 81 and bearing coils 82 lying in the stator plane, or also, simultaneously or alternatively, can bear drive bearing coils 8182 which can either each be provided on different coil cores 800, 801 or, simultaneously or alternatively, also in each case in twos or more on one and the same coil core 800, 801.
(27) In the specific embodiment in accordance with
(28) The rotor 3 is journalled in a magnetically contactless manner in a manner known per within the stator 51. It is in this respect a thin plate-shaped or ring-shaped rotor 3 which is characterized in that an axial height H of the rotor 3 is smaller than or equal to half a diameter D of the rotor 3. The thin plate-shaped or circular ring-shaped rotor 3 is passively magnetically stabilized by reluctance forces both against an axial displacement and against a tile from a equilibrium position in a manner likewise known to the skilled person with respect to the magnetic stator plane 510.
(29) That is, with respect to the axial direction, the position of the rotor 3 is only passively magnetically stabilized against tilting via reluctance forces with respect to the rotary axis 310 or against a displacement along the axis of rotation A, whereas a position of the rotor 3 with respect to the radial direction can be actively influenced by means of magnetic rotational fields via the drive coil 81 and/or bearing coils 82 and/or the drive bearing coils 8182. The rotary drive of the rotor 3 naturally likewise takes place via corresponding magnetic rotational fields which are generated by the drive coil 81 and/or bearing coils 82 and/or the drive bearing coils 8182.
(30) At both sides of the magnetic rotor plane 310, a respective inlet opening 6 is provided at the pump housing 2 for the inlet of the fluid 4 such that the rotor 3 can be acted on at both sides with respect to the axis of rotation A by the fluid 4 flowing into the pump housing 2 via two oppositely disposed inlet passages 60. The rotor 3 is therefore also equipped at both sides with means 31 for pumping, that is, for example, with rotor impellers 31 or rotor vanes 31, so that a symmetrical pump performance can be generated with respect to the rotor plane 310 up to the radial outlet passage 7. In the sectional representation of
(31) Since the rotor 3 is acted on simultaneously and symmetrically at both sides with respect to the magnetic rotor plane 310 by the fluid to be pumped and flowing into the pump housing 2, substantially no resulting hydraulic forces occur in the axial direction by the fluid 4 flowing into the pump housing 2 which could destabilize the rotor 3 in the axial direction in the operating state.
(32) In accordance with the invention, in the region of the stator 51, the outlet channel 7 is radially outwardly conducted away from the pump housing 2 through a gap L in the stator 51 such that a center axis M of the radial outlet passage 7 coincides with the magnetic rotor plane 310 and with the magnetic stator plane 510 except for possibly very small differences which are induced by operation or by construction.
(33) A magnetic rotor plane 310 is thus designated within the framework of this application as that plane of the rotor 3 which coincides with the center axis M of the radial outlet channel 7 when all resulting forces on the rotor which act on the rotor 3 in the axial direction substantially disappear. The magnetic stator plane 510 is accordingly that plane of the stator 5 which coincides with the magnetic rotor plane 310 when all resulting forces which act on the rotor 3 in the axial direction substantially disappear.
(34) This in particular means that within the framework of the present invention the magnetic rotor plane 310 or the magnetic stator plane 510 are defined in the aforesaid manner via the compensation of all axial forces in balance and not via the geometry of the stator 51 or of the rotor 3. The magnetic stator plane 510 thus does not necessarily have to be identical to the geometrical axial symmetry plane of the stator 51 which is as a rule defined via half the geometrical height of the stator 51.
(35) Very frequently, but by no means necessarily, the magnetic rotor plane 310 of the rotor 3 is identical to the geometrical axial symmetry plane of the rotor 3 which is defined via half the height H of the rotor 3. This is due to the fact that the rotor 3 is in most practical cases configured symmetrically with respect to the axial direction, that is with respect to the axis of rotation A, since all resulting axially active forces can thus be made to disappear in a particularly simple manner so that the rotor 3 can be reliably stabilized in the axial direction in the operating state via the relatively weak magnetic reluctance forces. The core of the rotor 3 is as a rule formed by a core from a permanently magnetic material which is surrounded, for example, in a fluid-tight manner by a housing, e.g. by a plastic housing, on which the rotor vanes 31 are then outwardly provided. Such rotors 3 have long been known from the prior art.
(36) As can in particular clearly be seen from
(37) The coil cores 800, 801 are in this respect distributed along a peripheral direction U at the stator 51 such that a reliable drive and a secure journalling of the rotor 3 is possible in the radial direction in every operating state and is actively ensured via the drive coils 81 and/or via the bearing coils 82 and/or the drive bearing coils 8182.
(38) To control or regulate the rotor 3 in the operating state, position sensors P are provided at the stator 51 with which the position of the rotor 3 in the operating state can be determined at any time and can be used for actively controlling the rotor 3.
(39) A second embodiment of a rotary pump 1 in accordance with the invention having an E-shaped coil core is shown in
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(42) In the now following embodiments, the drive 5 with stator 51 is not shown for reasons of clarity in
(43) A further embodiment of a rotary pump 1 in accordance with the invention having a single axial inlet channel 61 is explained schematically with reference to
(44) For this purpose, an axially extending inlet passage 61 is provided centrally about the axis of rotation A which extends through the rotor 3 through a bore therein. Outlet openings 610 are provided at the axial inlet passage 61 at both sides with respect to the magnetic rotor plane 310 as can be seen particularly easily from
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(46) A central outlet opening 611 is moreover additionally provided at the inlet passage 61 at the level of the magnetic rotor plane 310 so that the rotor 3 can be acted on in the radial direction, both axially and radially symmetrically, by the fluid 4 in the region of the bore through which the inlet passage 61 is conducted through the rotor. An even further improved stabilization of the rotor 3 in the operating state is thereby in particular achieved. In addition, axial communication bores 310 for the fluid 4 are furthermore provided in the rotor 3, whereby the hydrodynamic behavior of the rotor 3 is further positively influenced in a manner known per se to the skilled person.
(47) A further embodiment in accordance with
(48) The embodiment in accordance with
(49) A further decisive difference to
(50) Since the part of the covered rotor 3 at the top in accordance with the drawing and the part of the covered rotor 3 at the bottom in accordance with the drawing are openly connected to on another between the rotor disk and the inlet passage 61, the outlet openings 610 arranged at both side at the axial inlet passage 61 with respect to the magnetic rotor plane 310 at different spacings from the magnetic rotor plane 310 each have the same size. The central outlet opening 611 additionally provided at the level of the magnetic rotor plane 310 moreover likewise has the same size as the remaining outlet openings 610 so that the covered rotor 3 can be acted on uniformly, that is with the same fluid throughflow, by the fluid 4 in the radial direction, both axially and radially symmetrically, via all outlet openings 610 and the central outlet opening 611. It is self-explanatory that with a circular rotor as a rule no axial communication bores 3100 for the fluid 4 have to be provided in the rotor 3.
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(52) Due to the special geometry of the rotary pump 1 in accordance with
(53) The covered rotors 3 in accordance with
(54) If one looks, for example as a representative, at the rotary pump 1 in accordance with
(55) In this respect, the regulation effect in the embodiment of
(56) If the rotor 3 is displaced e.g. upwardly in accordance with the illustration by a disturbance out of its equilibrium position, the inlet pressure which is applied at t the outlet opening is substantially blocked by the upper control space SR due to the cooperation of the upper collar K with the upper collar space KR so that substantially the higher outlet pressure is applied in the upper control space SR at the cover of the rotor 3, whereby the rotor 3 is automatically displaced downwardly in accordance with the drawing.
(57) In the converse case, when the rotor 3 is deflected downwardly in the axial direction in accordance with the drawing, substantially only the higher outlet pressure acts in the lower control space SR, while a specific mean pressure is applied in the upper control space SR formed from the inlet pressure and the outlet pressure so that the rotor 3 is also again automatically pushed back into its axial equilibrium position in this case.
(58) As the skilled person recognizes without problem, in particular the covered rotors 3 thus form a hydraulic proportional controller (P controller) in interaction with the pump housing 2, said proportional controller automatically hydraulically stabilizing the axil equilibrium position of the rotor 3.
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(61) In this respect, it is self-explanatory that the stator 51, additionally or alternatively, can also have inner E-shaped coil cores 801. When the stator 51 only has inner E-shaped coil cores 801, for example, the stator 51 naturally does not absolutely need to be ferromagnetic, but can rather, for example, be made from another material, for example from plastic.
(62) A symmetry of the magnetic flux or of the reflux of the magnetic flux in the ferromagnetic stator 51 is thus considerably disturbed by the gap L. To balance this, the inner coil cores 803 have different sizes and are distributed slightly asymmetrically over the peripheral direction U of the stator 51 so that overall a magnetic flux is adopted or a magnetic reflux is established over the ferromagnetic rotor 51 such that the rotor 3 is reliably journalled in the stator 51 in the operating state and can be driven securely.
(63) Another embodiment having a stator tooth 804 extending toward the rotor 3 is shown in
(64) Due to the relatively large gap which is here not closed by a ferromagnetic material, the stator 51 has to have a sufficient width since, to close the magnetic flux, said magnetic flux has to be conducted over the total periphery of the stator 51. The width of the stator 51 is in this respect preferably approximately the same as or larger than the width of the stator teeth.
(65) A second embodiment in accordance with
(66) The air gap between the stator 51 and the rotor 3 must very frequently be as thin as possible, that is the spacing between the stator 51 or stator tooth 804 and the rotor 3 should frequently be as small as possible. Since, however, the pump housing 2 is located between the rotor 3 and the stator 51 or stator tooth 804, a wall thickness of the pump housing 2 must be as small as possible at least in the region of the stator 51 or of the stator tooth 804. This naturally results in a corresponding mechanical weakening of the pump housing 2, which is in particular of relevance when a relatively high pressure is produced by the rotary pump 1 as, for example, in the rotary pump 1 in accordance with
(67) In such a case, a housing shell 21 arranged around the pump housing 2 can particularly advantageously additionally be provided for the mechanical strengthening of the pump housing 2. As can be seen particularly clearly from
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(69) The magnetic reflux is thereby, on the one hand, ensured over the stator 51 and, on the other hand, the gap L is created so that the outlet passage 7 in the region of the stator 51 is conducted radially outwardly away from the pump housing 2 such that the center axis M of the radial outlet passage 7 coincides with the magnetic rotor plane 310 or with the magnetic stator plane 510.
(70) Since the gap L is here closed by a ferromagnetic material, the stator 51 can, in contrast to the example of
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(72) In the specific example in accordance with
(73) As can in particular be seen from
(74) In such a case, the pump housing 2 must at least to a very large extent have a sufficiently large wall thickness to withstand the hydraulic pressure, wherein simultaneously the spacing between the stator teeth 804 and the rotor 3 has to be kept as small as possible.
(75) These two conditions which initially appear to preclude one another can be realized in that the stator 51, as shown in
(76) The asymmetry in the magnetic reflux which thereby arises in the stator 51 is compensated in that the stator teeth 804 and/or the coil windings 81, 82 at least partly have different sizes and/or shapes and are arranged in a suitable manner over the peripheral direction U of the stator. In addition, the pole shoes 8041 of the stator teeth 804 are configured correspondingly differently, whereby magnetic asymmetries in the stator 51 can likewise be compensated.
(77) It is understood that all the above-described embodiments of the invention are only to be understood as examples or by way of example and that the invention in particular, but not only, includes all suitable combinations of the described embodiments.