Twine knotter
09832932 · 2017-12-05
Assignee
Inventors
- Friedrich-Wilhelm Schumacher (Birnbach, DE)
- Heinrich Gunter Schumacher (Eichelhardt, DE)
- Michael Flanhardt (Langenfeld, DE)
- Andreas Acimas (Solingen, DE)
Cpc classification
International classification
Abstract
A twine knotter has a knotter frame (2). An intermediate shaft (3) is rotatably supported on the knotter frame (2) around a longitudinal axis L. A shaft input (4) connects the intermediate shaft (3) to an output element (61) of a knotter drive shaft (54). At least one knotter hook shaft (9, 10) is rotatably supported around a knotter hook axis (K1, K2) on the knotter frame (2). The at least one knotter hook shaft (9, 10) is drive-wise connected to the intermediate shaft (3). The at least one knotter hook shaft carries a knotter hook (11, 12) to form a knot. The twine knotter (1) is formed as an independent assembly. The twine knotter (1) is drive-wise detachably connectable, via the shaft input (4) of the intermediate shaft (3), to the knotter drive shaft (54).
Claims
1. A twine knotter comprising: a knotter frame; an intermediate shaft rotatably supported on the knotter frame around a longitudinal axis, a shaft input connects the intermediate shaft to an output element of a knotter drive shaft; at least one knotter hook shaft is rotatably supported around a knotter hook axis on the knotter frame, the at least one knotter hook shaft is drive-wise connected to the intermediate shaft, the at least one knotter hook shaft carries a knotter hook to form a knot; a bracket coupled with the knotter frame, the bracket including a mechanism enabling the knotter frame to be attached and detached to a press for enabling the twine knotter to be readily removed from a press; and the twine knotter is formed as an independent unit so that the twine knotter is drive-wise detachably connectable, via the shaft input of the intermediate shaft, to the knotter drive shaft.
2. The twine knotter according to claim 1, wherein the knotter hook axis intersects the longitudinal axis or crosses the same at a distance.
3. The twine knotter according to claim 1, wherein two knotter hook shafts are provided, each is rotatably supported around a knotter hook axis on the knotter frame and is drive-wise connected to the intermediate shaft.
4. The twine knotter according to claim 3, wherein the knotter hook axes of the two knotter hook shafts are arranged parallel to each other.
5. The twine knotter according to claim 1, wherein the at least one knotter hook shaft is drive-wise connected, via a bevel-gear connection, to the intermediate shaft.
6. The twine knotter according to claim 5, wherein the gear connection has a gear that non-rotatably sits on the intermediate shaft and has teeth uninterrupted about the gear circumference.
7. The twine knotter according to claim 1, wherein a reserve holder is provided for temporarily forming a twine reserve, the reserve holder is driven by the intermediate shaft and is movably held on the knotter frame.
8. The twine knotter according to claim 1, wherein at least one twine catch is provided to press twine threads against the knotter hook of the at least one knotter hook shaft, the twine catch is driven by the intermediate shaft and is movably held on the knotter frame.
9. The twine knotter according to claim 1, wherein a redirection device is provided to redirecting the twine threads, the redirection device is movably held on the knotter frame and is driven by the intermediate shaft.
10. The twine knotter according to claim 7, wherein at least one device selected from the group of a reserve holder, twine catch and redirection device is driven and controlled via a control cam on the intermediate shaft.
11. The twine knotter according to claim 9, wherein at least one device selected from the group of reserve holder, twine catch and redirection device has a lever, pivotable around a pivot axis arranged parallel to the longitudinal axis on the knotter frame and which is loaded by a force via a control element against the respective control cam of the intermediate shaft.
12. The twine knotter according to claim 11, wherein a coupling rod is arranged between the lever and the respective selected device from the group of reserve holder, twine catch and redirection device.
13. A drive arrangement having a knotter drive shaft and several twine knotters according to claim 1, wherein an angle gear with an output element is provided on the knotter drive shaft for each twine knotter.
14. The drive arrangement according to claim 13, wherein a gear ratio of the drive arrangement is rated such that the knotter hook shafts of the twine knotters carry out two revolutions during one revolution of the knotter drive shaft.
15. A method for forming two knots comprising the steps of: providing twine knotter according to claim 1 which has two knotter shafts; positioning an upper twine thread and a lower twine thread in an operating area of a first knotter hook and of a second knotter hook of the twine knotter and both knotter hooks are in a starting position; rotating the knotter hooks from the starting position into an abutment position, the upper twine thread and the lower twine thread come to rest on the knotter hooks; subsequently rotating the knotter hooks for one revolution to form, respectively, one loop from both twine threads; subsequently cutting the twine threads between the knotter hooks; and rotating the knotter hooks further up to the starting position.
16. The method according to claim 15, wherein the knotter hooks are rotated for each knotting process around two full revolutions.
17. The method according to claim 15, wherein at least one of the twine threads is brought by a binding needle along a twine feeding direction into an operating area of the knotter hooks; and in the starting position of the knotter hooks, the formed loops are pulled off against the twine feeding direction from the first knotter hook and in twine feeding direction from the second knotter hook by advancing material to be pressed in a pressing channel.
18. The method according to claim 15, wherein during rotating of the knotter hooks to form the loops, one twine catch is actuated for each knotter hook that holds the upper twine thread and the lower twine thread on a hook portion of the knotter hook; and when actuating the twine catch, a redirection roller of a redirection device is actuated so that the upper twine thread and the lower twine thread are guided from the second knotter hook in twine feeding direction to the redirection roller and therefrom against the twine feeding direction up to the pressing channel.
19. The method according to claim 15, wherein the loop knots are formed with twine ends not pulled through and without waste pieces.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) Example embodiments will now be described more fully with reference to the accompanying drawings.
(8)
(9) A first input-bevel-gear 5 and a second input-bevel-gear 6 are non-rotationally attached on the intermediate shaft 3. The two input-bevel-gears 5, 6 are mirror-invertedly arranged and formed to a symmetry plane. The plane is arranged at a right angle to the longitudinal axis L. This means, that the teeth of the two input-bevel-gears 5, 6 face away from each other. In principle, they can also face each other. The teeth of the input-bevel-gears 5, 6 uninterruptedly extend around the circumference. The first input-bevel-gear 5 meshes with a first output-bevel-gear 7. The output bevel gear 7 non-rotationally sits on a first knotter hook shaft 9. The second input-bevel-gear 6 meshes with a second output-bevel-gear 8. The second output bevel gear 8 non-rotationally rests on a second knotter hook shaft 10.
(10) The first knotter hook shaft 9 is rotatably supported around a first knotter hook axis K1 on the knotter frame 2. The second knotter hook shaft 10 is rotatably supported around a second knotter hook axis K2 on the knotter frame 2. The two knotter hook axes K1, K2 are aligned parallel to each other and intersect the longitudinal axis L at a right angle. Also, other arrangements might be taken into account where the knotter hook axes K1, K2 cross the longitudinal axis at a distance thereto. If necessary, knotter hook axes K1, K2 are not arranged at a right angle to the longitudinal axis L. The knotter hook axes K1, K2 do not compulsively have to be arranged parallel to each other.
(11) The first knotter hook shaft 9, at its end, includes a first knotter hook 11 to form a knot in a twine thread. This first knotter hook 11 includes a first hook portion 13 that laterally projects from the first knotter hook shaft 9. A first knotter tongue 15 also projects laterally. The first knotter tongue 15 is movably arranged in a generally known manner to clamp a twine thread between the first hook portion 13 and the first knotter tongue 15.
(12) The second knotter hook shaft 10 carries at its end, identically to the first knotter hook shaft 9, a second knotter hook 12. The second knotter hook has a laterally projecting second hook portion 14 and a second knotter tongue 16. The two knotter hooks 11, 12 can be formed identically or preferably mirror-images symmetrical to the symmetry plane. The symmetry plane is arranged at a right angle to the longitudinal axis L.
(13) A first knotter hook control cam 17 is provided to drive the two knotter tongues 15, 16. the control cam 17 is stationarily arranged on the knotter frame 2. The control cam 17 has an outer circumferential face that extends around the first knotter hook axis K1. The first knotter tongue 15, with a first knotter tongue roller 19, is radially supported on and elastically loaded against the first knotter hook control cam 17. The first knotter hook control cam 17 has an extension around the first knotter hook axis K1 that deviates from a circular path. Thus, during rotation of the first knotter hook shaft 9, the first knotter tongue 15 is opened and closed relative to the first hook portion 13 by means of the lever effect in a known manner.
(14) Analogously, a second knotter hook control cam 18 is provided to control the second knotter tongue 16. The second knotter tongue 16, with a second knotter tongue roller 20, is supported on and loaded against the control cam 18. The two knotter hook control cams 17, 18 are, in this case, also formed as symmetrically mirror images to the symmetry plane. The plane of symmetry is arranged at a right angle to the longitudinal axis L.
(15) The symmetrical mirror-image arrangement of the two input bevel-gears 5, 6 enables the two knotter hook shafts 9, 10 to be driven in opposite directions to each other. Thus, since the two knotter hook control cams 17, 18 are also formed as symmetrically mirror images, the two knotter hooks 11, 12 open at the same time.
(16) A reserve holder 21 is arranged between the two knotter hook shafts 9, 10. The reserve holder 21 is formed in the shape of a lever arm and is pivotably supported around a first pivot axis S1 on the knotter frame 2. The first pivot axis S1 is arranged parallel to the longitudinal axis L. A lever 22 is provided to the reserve holder 21. The lever 22 is pivotably supported around a second pivot axis S2 on the knotter frame 2. The second pivot axis S2 is arranged parallel to the longitudinal axis L. The lever 22 is supported, via a control element in form of a roller 23, on a control cam 24.
(17) The control cam 24 extends around the longitudinal axis L and rotates with the intermediate shaft 3. The control cam 24 has a course deviating from a circular path. Thus, according to
(18) A coupling rod 25 is pivotally mounted on the lever 22. Also, the coupling rod 25 is pivotably mounted on the reserve holder 21 so that the movement of the lever 22 causes a movement of the reserve holder 21.
(19) At a lower end, the reserve holder 21 has a hook portion 26. A twine thread is gripped by the hook portion 26 and can be pulled, to the rear, in the orientation of the twine knotter 1 shown in
(20) When moving the reserve holder 21 backwards from the starting positions shown in
(21) Additionally, two twine catches 30, 30′ are provided on the knotter frame. The twine catch 30 is exemplary described for the first knotter hook 11. The twine catch 30 is correspondingly designed to the second knotter hook 12. The twine catch 30 is pivotably mounted around a catch axis R on the knotter frame 2. The catch axis R is, in this case, arranged at an angle to the first knotter hook axis K1. In the present case, the angle deviates from a right angle. The twine catch 30 serves, as in the twine knotters according to the state of the art, to press a twine thread against the first knotter hook 11, to be able to form a knot. In this case, the twine catch 30 is pivoted during the forming of the knot against the twine thread.
(22) A further lever 31 is provided to drive the twine catch 30. The lever 31 is pivotably supported around the second pivot axis S2 on the knotter frame 2. The lever 31 is supported via a control element, in form of a roller 32 on a control cam 33.
(23) The control cam 33 is non-rotationally arranged on the intermediate shaft 3. The control cam 33 has a course that deviates from a circular path so that the lever 31 is moved during a rotation of the intermediate shaft 3. A coupling rod 34 is pivotably mounted on the lever 31. The coupling rod 34 is also pivotably mounted on the twine catch 30. Thus, the movement of the lever 31 is transferred onto the twine catch 30.
(24) Furthermore, a deflecting device 35 is provided. It includes a pivot arm 36 that is pivotably mounted around the second pivot axis S2 on the knotter frame 2. The pivot arm 36 is supported via a control element, in form of a roller 37, on a control cam 38 of the intermediate shaft 3. The control cam 38 also has a course that deviates from a circular path.
(25) Thus, when rotating the intermediate shaft 3, the pivot arm 36 is pivoted around the second pivot axis S2. A portion of the pivot arm 36, facing to the front, rotatably supports a redirection roller 39. With the help of the redirection roller, a twine thread, as described later, can be directed. The redirected roller 39 can be pivoted into or out of the area of a twine thread by means of the pivotable arrangement of the pivot arm 36.
(26) The twine knotter 1 has a downward bracket 40. The bracket 40 is part of the knotter frame 2. The twine catches 30, 30′ are pivotably mounted on the bracket 40. The bracket 40 serves also as an attachment element of the entire twine knotter 1 onto a press. The bracket 40 also has the function of a protection bracket for the knotter hooks 11, 12.
(27) The twine knotter 1, formed with its knotter frame 2, is a separate assembly group or unit. All functional components of the twine knotter 1 are mounted or supported on the knotter frame 2. The twine catches 30, 30′ on the knotter frame 2 represent a design that establishes the synchronization of the twine catches 30, 30′ for the knotter operation steps in an especially simple manner. The entire twine knotter 1 can be mounted, via the knotter frame 2, on a press. The shaft input 4 of the intermediate shaft 3 can be connected to a knotter drive shaft of a press.
(28) On the knotter drive shaft of the press itself and also on the press or its frame, no further functional components of the twine knotter exist. Thus, during a defect of the entire twine knotter 1, it can be dismantled as a unit or an assembly group, without influencing further present twine knotters on the same press or twine knotter, that are driven by the same knotter drive shaft. An additional dismantling of the other twine knotters is not necessary.
(29) In the following, the general process of binding two knots is described by using
(30) Generally, the twine knotter 1, shown in
(31) Before binding knots, the knotter hooks 11, 12 are arranged in the starting position shown in
(32) An upper twine thread 42 is, as shown in the representation of
(33) In a first method step, after activating the binding process, a binding needle, as shown later, is moved. The binding needle moves a lower twine thread 43 upwards. The lower twine thread 43 extends from a lower twine roller, via not shown known tensioning and decelerating devices, to a lower side of the bale. During the upward movement of the binding needle, it engages the upper twine thread 42 and transfers both twine threads 42, 43 together into the knotter area. The binding needle moves in this area against the driving direction and initially passes the twine redirection roller 41, the first knotter hook 11, the hook portion 26 of the reserve holder 21, the second knotter hook 12 and finally the redirection roller 39. After this, the two twine threads 42, 43 are arranged with their ends 44, 45 leading to the bale around the twine redirection roller 41 and are arranged on the knotter tongues 15, 16 of the knotter hooks 11, 12, as well as on the hook portion 26 of the reserve holder 21. The twine catches 30, 30′ are still arranged in their starting position outside of the guide area of the twine threads 42, 43. The redirection roller 39 was pivoted backwards by means of the pivot arm 36 out of the guide area of the twine threads 42, 43. Thus, the twine threads 42, 43 do not rest on the redirection roller 39. The knotter hook shafts 9, 10 are rotated up to a position where the knotter hooks 11, 12 face each other and project into the guide area of the twine threads 42, 43. In the course of this, the first knotter hook 11 is, when seen from above, rotated clockwise and the second knotter hook 12 is, when seen from above, rotated counterclockwise (
(34)
(35) In
(36) The knotter hooks 11, 12 have the twine threads 42, 43 wound around themselves and engage with the now opened knotter tongues 15, 16 over the respective ends extending to the reserve holder 21. The reserve holder 21 moves in this course of action continuously corresponding to the rotation of the knotter hooks 11, 12 back into the front position and releases thus successively twine reserves, which the knotter hooks 11, 12 require, to wind up the twine threads 42, 43.
(37) In the next step (
(38) The knotter hooks 11, 12 are then further rotated till they reach again their starting position (
(39) The rotation of the knotter hooks 11, 12 is thus finished. In the further course of pressing the bales, the finished bales and the starting edge of the new bale are pushed further through the pressing channel below the twine knotter 1, thus resulting in a force on the twine threads 42, 43. By means of these forces in the twine threads 42, 43, the knot is pulled off the first knotter hook 11 and is formed. The same happens at the second knotter hook 12 wherein the twine threads 42, 43 are redirected around the redirection roller 39 so that the knot can be pulled off the second knotter hook 12 even when this extends in the opposite direction of the first knotter hook 11.
(40) In the following, the binding process is presented by using
(41)
(42) After activating the binding process, as shown in
(43) In
(44)
(45)
(46) In
(47)
(48) In the further progress of the pressing process, the twine threads 42, 43 are pressed between the rear finished bale 49 and the new bale 49′. During pushing, the bales 49, 49′ further forwards and the twine threads 42, 43 pull the knot from the first knotter hook 11. By pressing in the lower twine thread 43 between the two bales 49, 49′, the lower twine thread 43 is tensioned during the ongoing pushing of the bales 49, 49′ further wherein this lower twine thread 43 pulls the knot from the second knotter hook 12, via the twine redirection roller 41 and the redirection roller 39.
(49) In the case, that the pressing force between the bales 49, 49′ is not sufficient to pull off the second knot from the second knotter hook 12, which, for example, can happen during a very loose pressing, the lower twine thread 43 can be blocked with a switchable twine clamp 53 directly after the end of the movement of the binding needle 52. Thus, the whole twine pulling, which is necessary during pushing forward of the bales 49, 49′ in the pressing channel, is acting at the upper twine thread 42 and pulls the second knot off. After that, the twine clamp 53 can again be released and both twine threads 42, 43 can be pulled off during the further pressing.
(50) The condition after the pulling-off of the knots is shown in
(51) In
(52)
(53) From
(54) The twine guide, according to
(55) The further binding process of
(56) In
(57) After pulling the knots off the knotter hooks 12, 13, the second knot is pulled from the second knotter hook 12 by the lower twine thread 43, via the redirection roller 39, the reserve holder 21 and the twine redirection roller 41 and put onto the bale, as shown in
(58) In both versions of the binding needle, i.e. a binding needle with two rollers or a pointy binding needle, the second knot is only pulled off by the lower twine thread 43 from the second knotter hook 12. During the described binding process, the knotter extraction only takes place because of the bale movement in the pressing channel and the upper twine thread 42 does not receive a tensioning force from this side after the binding process. Thus, it seems necessary, to provide at least a sufficient tensioning force by the lower twine thread 43, which is provided independently of the pressing density. A relative simple measure is the switchable twine clamp 53 described above. Alternatively also active devices are thinkable, which act with direct tension onto the upper twine thread 42.
(59)
(60) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and, all such modifications are intended to be included within the scope of the disclosure.