Method and device for unpacking a component
09833955 · 2017-12-05
Assignee
Inventors
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B22F12/88
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C2071/0027
PERFORMING OPERATIONS; TRANSPORTING
B22C9/10
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/20
PERFORMING OPERATIONS; TRANSPORTING
B22F10/28
PERFORMING OPERATIONS; TRANSPORTING
B22C9/02
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C71/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C71/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B22C9/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a method for unpacking a component 11, produced by means of an additive manufacturing process, from a particulate material fill 9 of loose, unconsolidated particulate material, which is arranged together with the component 11 in a construction space 5 and surrounds the component 11. In order to unpack the component 11, the particulate material fill 9 surrounding the component 11 is transferred into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material is drained downward off the construction space 5. In addition, a device for use in the method is described.
Claims
1. A method for unpacking a component produced by means of an additive manufacturing method from a particulate material fill of loose, unconsolidated particulate material, which fill is arranged in a construction space together with the component and surrounds the component, wherein the construction space is delimited downward by a construction platform on which the particulate material fill containing the component is arranged, wherein, for unpacking the component, the particulate material fill surrounding the component is transferred into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material is drained downward through the construction platform off the construction space, wherein for generating the fluidized bed, a fluid is introduced through the construction platform, into the particulate material fill from below in such a way that the particulate material fill is flown-through by the fluid bottom-up, and that the loose, unconsolidated particulate material is loosened up by means of the fluid and is fluidized, thereby forming a fluidized bed, and wherein one or more particulate material drain through-holes are formed in the construction platform, which can be closed and opened selectively by means of a closing mechanism, and wherein the one or more particulate material drain through-holes are opened by means of the closing mechanism for draining the fluidized, unconsolidated particulate material, so that the fluidized, unconsolidated particulate material drains off downward through the one or more particulate material drain through-holes.
2. The method according to claim 1, wherein the closing mechanism comprises a perforated sheet or a perforated plate which is arranged substantially parallel to the construction platform, comprises one or more through-holes and can be moved relative to the construction platform between a closing position and an opening position, wherein the perforated sheet or the perforated plate is moved relative to the construction platform into the opening position, so as to let the fluidized, unconsolidated particulate material drain off downward through the one or more particulate material drain through-holes.
3. The method according to claim 1, wherein the closing mechanism comprises one or more rotary disks which are arranged rotatably on the lower side of the construction platform, which are each rotatably movable between a first rotational position and a second rotational position and which each comprise a plurality of through-holes, which are aligned with a plurality of associated particulate material drain through-holes in the first rotational position and which are covered by the construction platform in the second rotational position, so that the associated particulate material drain through-holes are closed, wherein the one or more rotary disks are rotated from the second rotational position into the first rotational position, so as to open the particulate material drain through-holes and let the fluidized, unconsolidated particulate material drain off downward through the particulate material drain through-holes and the through-holes.
4. The method according to claim 1, wherein the closing mechanism comprises a number of closures corresponding to the number of particulate material drain through-holes, which are configured to selectively close and release a respectively associated particulate material drain through-hole, and which, relative to the construction platform, are vertically and/or horizontally movable between a closing position in which the respective closure closes the associated particulate material drain through-hole and an opening position in which the respective closure releases the associated particulate material drain through-hole, wherein the closures are moved relative to the construction platform from the closing position into the opening position, so as to let the fluidized, unconsolidated particulate material drain off downward through the one or more particulate material drain through-holes.
5. The method according to claim 1, wherein the fluidized, unconsolidated particulate material drains downward through the construction platform or rather the particulate material drain holes off the construction space in a suction-free manner.
6. The method according to claim 1, wherein, in order to unpack the component, the fluidized, unconsolidated particulate material is drained downward off the construction space predominantly or exclusively through the construction platform or rather the particulate material drain through-holes.
7. The method according to claim 1, wherein the construction platform comprises a plurality of fluid inlet openings through which the fluid is introduced from the construction platform into the particulate material fill.
8. The method according to claim 1, wherein the construction platform comprises a plurality of fluid introducing nozzles, by means of which the fluid is introduced into the particulate material fill.
9. The method according to claim 1, wherein the construction platform is configured to be porous at least in sections, and wherein the fluid is introduced through pores of the construction platform into the particulate material fill.
10. The method according to claim 1, wherein the fluid is introduced into the particulate material fill from below in an impulsive way, thereby generating several chronologically successive fluid impulses, so as to loosen and fluidize the unconsolidated particulate material, thereby forming the fluidized bed.
11. A device for unpacking a component produced by means of an additive manufacturing method from a particulate material fill of unconsolidated particulate material which fill is arranged in a construction space together with the component and surrounds the component, comprising: a construction box, having a vertical circumferential wall by which a construction space arranged in an interior space of the construction box is delimited on a circumferential side, a construction platform delimiting the construction space downward, wherein in the construction platform one or more particulate material drain through-holes are formed for draining fluidized, unconsolidated particulate material off the construction box, and a closing mechanism configured to selectively close and open the one or more particulate material drain through-holes, a fluidized bed generating device adapted to transfer a particulate material fill of loose, unconsolidated particulate material received in the construction space and surrounding the component into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized and the fluidized, unconsolidated particulate material can be drained downward off the construction space, wherein the fluidized bed generating device comprises a fluid introducing device adapted to introduce a fluid through the construction platform, into the particulate material fill from below for generating the fluidized bed in such a manner that the particulate material fill is flown-through by the introduced fluid bottom-up, and that loose, unconsolidated particulate material is loosened by means of the introduced fluid and is fluidized, thereby forming a fluidized bed, and a control device configured so as to control the fluidized bed generating device for unpacking the component in such a way that it transfers the particulate material fill surrounding the component into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized and the fluidized, unconsolidated particulate material can be drained downward off the construction space.
12. The device according to claim 11, wherein the control device is further configured so as to control the closing mechanism for unpacking the component in such a way that the latter opens the one or more particulate material drain through-holes, so that the fluidized, unconsolidated particulate material can drain downward off the construction space.
13. The device according to claim 11, wherein the one or more particulate material drain through-holes are formed to be suction device-free, so that, after opening the particulate material drain through-holes, the fluidized, unconsolidated particulate material drains off the construction box in a suction-free way through the particulate material drain through-holes.
14. The device according to claim 11, wherein the inner side of the vertical circumferential wall is configured free from particulate material drain through-holes, so that, for unpacking the component, the fluidized, unconsolidated particulate material may be discharged from the construction space exclusively downward.
15. The device according to claim 11, wherein the construction platform comprises a plurality of fluid inlet openings through which the fluid can be introduced from the construction platform into the particulate material fill, and/or wherein the fluid introducing device comprises a plurality of fluid introducing nozzles which are integrated into the construction platform and adapted to introduce the fluid into the particulate material fill, and/or wherein the construction platform is formed to be porous at least in sections, thereby partially forming the fluid introducing device, so that fluid can be introduced into the particulate material fill through pores of the construction platform.
16. The device according to claim 11, wherein the control device is further configured to control the fluid introducing device in such a way that the latter introduces the fluid in an impulsive way from below into the particulate material fill, thereby generating several chronologically successive fluid impulses, so as to loosen up and fluidize the fluid, thereby generating the fluidized bed.
Description
(1) The invention will hereinafter be illustrated in detail based on different embodiments and with reference to the drawings.
(2) In the drawings,
(3)
(4)
(5)
(6)
(7) The construction platform 7 comprises a plurality of particulate material outlet/drain through-holes 13. The construction platform 7 may thus be referred to as a perforated plate. The particulate material drain through-holes 13 may, for example, be drilled into the construction platform 7. The particulate material drain through-holes 13 are dimensioned in such a way that fluidized, unconsolidated particulate material may freely, for example in a suction-free way, drain downwards off the construction space 5 through the (opened) particulate material drain through-holes 13; also see
(8) According to this embodiment of the invention, the unconsolidated particulate material is neither blown out nor suctioned through the particulate material drain through-holes 13 (nor anywhere else), but unconsolidated particulate material is fluidized and freely drains off the construction space 5 and the construction box 1, respectively, in the fluidized state or in the fluidized bed state, merely due to gravity and without suctioning or without applying a vacuum to the particulate material outlet through-holes 13, for example exclusively through the particulate material drain through-holes 13. Therefore, the vertical side wall 3 of the construction space 5 and the construction box 1, respectively, is formed without any holes according to this embodiment of the invention.
(9) As implied by
(10) Here, the construction platform 7 thus serves as a particulate material drain bottom, through which fluidized particulate material may drain off through the particulate material drain through-holes 13 for unpacking the component.
(11) The construction platform 7 further comprises a plurality of fluid inlet openings. Here, the fluid inlet openings are formed by fluid injection nozzles 15 which are received in the construction platform 7 or are integrated therein. For example, the fluid injection nozzles 15 are inserted into corresponding through-holes, for example through-bore holes of the construction platform 7. Using the fluid injection nozzles 15, for example air or another gas or gas mixture may be fed through the construction platform 7, into the particulate material fill from below, so that the particulate material fill is flown-through by the fluid bottom-up and, as a result thereof, is transferred into a fluidized bed. The outlet openings of the fluid injection nozzles 15 or the fluid inlet openings formed thereby are, for example, dimensioned in such a way that the particles of the particulate material fill may not be discharged from the construction space downwards through the fluid inlet openings. For unpacking the two components 11, pressurized air is applied to the fluid injection nozzles 15 or the pressurized air ports implied in
(12) Here, the construction platform 7 therefore additionally serves as a so-called fluidization bottom, by which or rather through which the particulate material fixed bed can be transferred into a particulate material fluidized bed. The fluidization bottom forms part of a fluidized bed generating device, which besides the fluidization bottom or the nozzles 15 integrated into the construction platform 7 may additionally comprise the above-mentioned compressor including the pipe system. Moreover, the fluidized bed generating device may be connected to a control device not shown, which is configured to control the fluidized bed generating device for unpacking the components 11, i.e. in unpacking operation, in such a way that the fluid, here air, is introduced into the particulate material fill at a sufficiently high pressure, so that said fill is transferred into the fluidized bed.
(13) The construction box 1 further comprises a closing mechanism for electively/selectively closing or opening the outlet through-holes 13. In
(14) According to this embodiment of the invention, the closing mechanism comprises a perforated sheet or a perforated plate 17, in which a plurality of first through-holes 17a and a plurality of second through-holes 17b are formed. Here, the number of the first through-holes 17a corresponds to the number of outlet through-holes 13 in the construction platform 7. The shape and size of the first through-holes 17a may substantially be equal to the shape and size of the outlet through-holes 13. The number of the second through-holes 17b corresponds to the number of fluid injection nozzles 15. Here, the respective second through-hole 17b is formed to be greater in size than the outlet side/outlet surface of the associated fluid injection nozzle 15 facing the particulate material fill, so that the fluid injection nozzles 15 are released both in the closing position (
(15) In order to selectively close/open the drain through-holes 13, the perforated plate 17 is moved horizontally. In the opening position (or drain position), the outlet through-holes 13 of the construction platform 7 are aligned with the first through-holes 17a, so that construction material or particulate material may trickle out of the construction space. In the closing position (or construction position), the outlet through-holes 13 are, on the other hand, covered by the perforated plate 7. As shown by
(16) The above-mentioned and not-shown control device may, in addition, communicate with the closing mechanism, so as to control the closing mechanism in such a way that said mechanism opens/releases the drain through-holes 13 by horizontally moving the perforated plate 17, so as to let the particulate material trickle out, as soon as the fill 9 is present as a fluidized bed.
(17) Operation of the construction box/device shown in
(18) For unpacking the components 11, the particulate material fill 9 is now transferred into a particulate material fluidized bed first, so that the loose, unconsolidated particulate material is present in a fluidized form, and is kept in this fluidized bed state. The fluidized, unconsolidated particulate material is then drained downward off the construction space 5 (in the fluidized bed state), namely through the construction platform 7 or rather its particulate material drain through-holes 13; see
(19) For this purpose, the particulate material drain through-holes 13 are opened by means of the closing mechanism after the fluidized bed has been formed, for draining the fluidized, unconsolidated particulate material, for which purpose the perforated sheet 17 is moved horizontally from the closing position according to
(20) As shown in
(21) In order to generate the fluidized bed, a fluid, here air, is introduced using the nozzles from below into the particulate material fill 9 in such a way that the particulate material fill 9 is flown-through by the fluid bottom-up, and that the loose, unconsolidated particulate material is loosened by means of the fluid and fluidized, thereby forming a fluidized bed. In this respect, the pressure of the fluid is controlled or regulated in such a way according to this embodiment, that the particulate material is transferred into the fluidized bed by the fluid. With the quantity or the height of the particulate material fluidized bed decreasing in the construction space, it can be appropriate to reduce the pressure, so as to prevent the particulate material from being discharged upwards.
(22) In addition, the fluid is introduced into the particulate material fill 9 in an impulsive way from below according to this embodiment, thereby forming several chronologically successive fluid impulses, for example in a pulsed or clocked way, so as to generate inhomogeneities thereby.
(23) According to this embodiment of the invention, the components are constructed or arranged during the manufacturing process in the construction space in such a way that the later unpacking or draining of the fluidized particulate material does not cause any damages of the components, and that the drain through-holes 13 are—at least not entirely—covered by the sinking components 11.
(24) According to the method shown, all components 11 are produced/arranged next to each other in one single component layer when viewed in a horizontal direction (see
(25) If necessary, at least one of the components 11 may comprise a respective support or holding structure (not shown), which is formed along with the respective component 11 in the additive manufacturing process, whereby, when unpacking the components 11, damaging of the respective component 11 and/or covering of one or more particulate material drain through-holes 13 by the component can be avoided when the fluidized, unconsolidated particulate material is drained downward, off the construction space 5.
(26) A support or holding structure of this type may, for example, comprise small legs by which the component 11 can be supported on the construction platform 7 and the perforated sheet 17, respectively (at least in a sagged state). The legs may also serve as spacers with respect to the construction platform 7 and the closing mechanism, respectively.
(27) Alternatively or in addition, one or more holding frames may be formed in the additive manufacturing method as well, where one or more components are respectively held through their respective support or holding structure.
(28) Alternatively or in addition, several components 11 may be connected to each other by their respective support or holding structure, so as to hold the components 11 at a distance to each other in this way.
(29) Alternatively or in addition, at least one component 11 may be connected to the construction platform 7 or the closing mechanism through its support or holding structure or may be supported thereby (for example already before the unpacking process).
(30) In the embodiment shown in
(31) However, the perforated plate 17 may alternatively also be arranged underneath the construction platform, as shown in
(32) In both cases mentioned above (horizontal slider plate above or below) the slider plate may be moved in the horizontal plane, for example by means of a connectable drive (for example a servomotor or a lifting magnet), so as to bring the holes 17a and 13 into an aligning position and so as to close the holes 13 by the perforated plate 17, respectively.
(33) If the perforated plate 17 is arranged underneath the construction platform 7, the perforated plate may be formed to be movable in a vertical direction additionally or alternatively. The holes 17a and 13 may then be arranged so as not to be aligned at any time, the holes 17a and the perforated plate 17, respectively, being more far away from the holes 13 and platform, respectively, in a vertical direction in the opening position than in the closing position, so that a respective bulk cone stops before the associated hole 17a in the closing position and reaches the associated hole 17a in the opening position, so that the powder material trickles through the holes 13 and 17a.
(34) According to an alternative embodiment (not shown), the fluid injection nozzles 15 may be replaced entirely or in part by fluid injection pores (hereinafter “pores”) which extend through the construction platform 2 in a thickness direction. The fluid is then introduced through the pores into the particulate material fill 9. For this purpose, for example several porous inserts may be inserted in respective holes or boreholes of the construction platform 7, or the entire construction platform may be formed by a porous plate. The porous inserts or the porous plate may, for example, be porous sintered inserts or a porous sintered plate.
(35) Combinations of the above alternative embodiments are possible as well, i.e., for example a construction platform having fluid injection nozzles and/or fluid injection pores.
(36)
(37) The device comprises a construction box 1. The construction box 1 has a vertical circumferential wall 3, by which a construction space 5 arranged in the interior space of the construction box 1 is delimited on the circumferential side, a construction platform 7 which delimits the construction space 5 downwards and is received in the construction box 1 and in the circumferential wall 3, respectively, in a height-adjustable way, several particulate material drain through-holes 13 being formed in the construction platform 7 for draining fluidized, unconsolidated particulate material off the construction box 1, and a closing mechanism configured to selectively close and open the particulate material drain through-holes 13.
(38) At least one component may be constructed in the construction box 1 by means of an additive manufacturing process, which component is surrounded by a particulate material fill of unconsolidated particulate material after having been produced (as shown in
(39) According to this embodiment of the invention, the closing mechanism comprises several rotary disks 17′, here 28 rotary disks corresponding to the number of groups of particulate material drain through-holes 13. The rotary disks 17′ can be seen clearly in
(40) Thus, the rotary disks 17′ may be rotated from the second rotational position into the first rotational position, so as to open the particulate material drain through-holes 13 and let the fluidized, unconsolidated particulate material drain off downwards through the particulate material drain through-holes 13 and the through-holes 17a′. The rotary disks are coupled mechanically and can be moved together/at the same time between the first and second positions. For this purpose, several rotary disks 17a′ or a row of rotary disks 17a′ arranged one after another may be coupled through a push/pull rod 23, for example by a respective connecting arm 21 being hinged both to the associated rotary disk 17′ and to the rod 23. Since four rows of rotary disks 17′ are provided here, four push/pull rods 23 are provided, which are hinged through a cross connection or crossbar 25. The crossbar 25 is driven by a linear drive 27, so that the linear drive moves the interconnected rotary disks together/simultaneously between the first and second rotational positions through the crossbar 25, the push/pull rods 23 and the respective connecting arm 21. Here, the rotary disks are supported by an optional reinforcing sheet in a downward direction, in which sheet four slits are formed for each rotary disk, which are arranged along a circulate arc and at least mostly expose the holes 17a′.
(41) The unpacking device further comprises a fluidized bed generating device which is adapted to transfer the particulate material fill surrounding the component into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material may be drained downwards off the construction space. Here, the fluidized bed generating device comprises, analogously to the first embodiment, a fluid injection device which is adapted to blow a fluid from below through the construction platform into the particulate material fill for generating a fluidized bed in such a way that the particulate material fill is flown-through by the injected fluid bottom-up, and the loose, unconsolidated particulate material is loosened and fluidized by means of the injected fluid, thereby forming a fluidized bed. Here, the fluid injection device comprises, just like in the first embodiment, a plurality of fluid injection nozzles 15 which are integrated into the construction platform 7 and adapted to introduce the fluid through the construction platform 7 into the particulate material fill. The nozzles are arranged between the groups of drain through-holes 13 and between the rotary disks 17′, respectively. The construction platform is thus again configured as a fluidization bottom. Alternatively, the construction platform 7 may be formed to be porous at least in sections, thereby partially forming the fluid injection device, so that fluid may be introduced into the particulate material fill through the pores of the construction platform.
(42) The fluid injection device may, analogously to the first embodiment, further comprise a pressurized air source and a corresponding pipe system for feeding the pressurized air to the nozzles 15.
(43) The unpacking device further comprises a control device (not shown) which is configured so as to control the fluid injection device for unpacking the component in such a way that it transfers the particulate material fill surrounding the component into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material may be drained downwards off the construction space. For example, the control device may be configured to control the fluid injection device in such a way that it feeds/introduces the fluid into the construction space at a predetermined pressure or a predetermined flow velocity. In this regard, the control device may, for example, be configured so as to control the fluid injection device in such a way that it introduces the fluid into the particulate material fill from below in an impulsive way, thereby generating several chronologically successive fluid impulses, for example in a pulsed or clocked way.
(44) The control device may further be configured to control the closing mechanism for unpacking the component in such a way that it opens the particulate material drain through-holes 13, so that the fluidized, unconsolidated particulate material may drain downwards off the construction space 5. I.e., the linear drive 27 may be controlled by the control device.
(45) The particulate material drain through-holes 13 are formed without any suction device according to this embodiment as well, so that, after opening the particulate material drain through-holes 13, the fluidized, unconsolidated particulate material drains off the construction box 5 in a suction-free way through the particulate material drain through-holes 13, for example into a collecting vessel 19 arranged underneath the construction space 5 (as shown in
(46)
(47) In an alternative embodiment which is not shown, the closures may, for example, be formed as disks or covers which are arranged under or above the construction platform 7 instead of the plugs, and which cover the holes 13 in the closing position and thereby prevent the particulate material from draining off.
(48) The foregoing description of specific exemplary embodiments of the present invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The scope of the invention is to be defined by the Claims appended hereto and their equivalents.