Fresh air supply device
09835080 · 2017-12-05
Assignee
Inventors
Cpc classification
F02B29/0475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/02483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/0462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10386
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fresh air supply device for an internal combustion engine may include a filter element arranged in a filter compartment. A charge-air cooler may be arranged in a cooler compartment. A one-piece housing may integrally include the filter compartment and the cooler compartment. The charge-air cooler may have a coolant inlet, a coolant outlet and an internal coolant path which connects the coolant inlet to the coolant outlet. The internal coolant path may be coupled in a heat-transferring manner to a charge-air path extending inside the housing and through the cooler compartment.
Claims
1. A fresh air supply device for an internal combustion engine, comprising: a filter element arranged in a filter compartment, a charge-air cooler arranged in a cooler compartment, a one-piece housing integrally including the filter compartment and the cooler compartment, wherein the charge-air cooler has a coolant inlet, a coolant outlet and an internal coolant path which connects the coolant inlet to the coolant outlet, the internal coolant path being coupled in a heat-transferring manner to a charge-air path extending inside the one-piece housing and through the cooler compartment, an outlet connection formed integrally on the one-piece housing and located downstream of the filter compartment and upstream of the cooler compartment, the outlet connection configured to connectedly receive a supercharger of an exhaust gas turbocharger on an inlet side, and an inlet connection formed integrally on the one-piece housing and located downstream of the filter compartment and upstream of the cooler compartment, the inlet connection configured to connectedly receive a supercharger of an exhaust gas turbocharger on an outlet side.
2. The device according to claim 1, wherein the charge-air cooler includes a cover body which has the coolant inlet and the coolant outlet, the cover body closing a cooler compartment opening provided on the one-piece housing, through which the charge-air cooler is inserted into the cooler compartment.
3. The device according to claim 2, wherein the cover body at least one of: (i) is configured as a distributor- and collection box, and (ii) includes a distributor- and collection box.
4. The device according to claim 1, further comprising a throttle device having a throttle member arranged in a throttle compartment formed integrally at least one of in and on the one-piece housing.
5. The device according to claim 4, wherein the throttle device is a preassembled unit, wherein the preassembled unit is added onto the one-piece housing so that the throttle member is inserted into the throttle compartment.
6. The device according to claim 4, wherein the one-piece housing includes a throttle compartment opening through which the throttle member is inserted, and the throttle device includes a closure such that the throttle compartment is closed when the throttle member is inserted into the throttle compartment.
7. The device according to claim 6, wherein the closure is connected via a clip connection with the one-piece housing.
8. The device according to claim 1, further comprising an air mass sensor in communication with a sensor system, the sensor system being arranged in a sensor compartment formed integrally at least one of in and on the one-piece housing.
9. The device according to claim 8, wherein the air mass sensor has a closure such that when the sensor system is inserted into the sensor compartment, an opening into the closure compartment is closed.
10. The device according to claim 9, wherein the closure is connected by a clip connection with the one-piece housing.
11. The device according to claim 1, wherein the charge-air cooler includes a plurality of plates stacked onto one another in a stacking direction to form a stack, the plurality of plates being spaced apart from one another in the stacking direction defining a plurality of intermediate spaces therebetween, wherein the plurality of intermediate spaces of adjacent plates define a portion of the charge-air path.
12. The device according to claim 11, wherein the charge-air cooler further includes a plurality of U-shaped tubes respectively defining at least two rectilinear sections and at least one curved section, wherein the at least two rectilinear sections are respectively inserted through corresponding apertures of the plates, the apertures being aligned to one another in the stacking direction, and wherein the at least one curved section of the respective U-shaped tubes, which connect in each case the at least two rectilinear sections with one another, run outside the stack of plates.
13. The device according to claim 12, further comprising a holding plate adjoining the stack of plates in the stacking direction, wherein the at least two rectilinear sections of the respective U-shaped tubes are inserted through corresponding openings of the holding plate to define an inserted section, the holding plate being coated with an elastomer.
14. The device according to claim 13, wherein the holding plate has a housing seal which seals a cover body of the charge-air cooler with respect to the one-piece housing, the cover body being configured as distributor- and collection box, wherein the cover body includes the coolant inlet and the coolant outlet.
15. The device according to claim 14, wherein the elastomer forms a housing seal that seals one of the distributor- and collection box or the entire cover body, and wherein the cover body includes a groove and the one-piece housing includes a corresponding groove, the housing seal engaging axially within the grooves.
16. The device according to claim 13, wherein the holding plate has a tube seal associated with each of the openings, the respective tube seals configured to seal the respective inserted sections of the at least two rectilinear sections with respect to the holding plate.
17. The device according to claim 13, wherein at least the inserted sections of the at least two rectilinear sections are subsequently widened mechanically in the region of the holding plate.
18. The device according to claim 13, wherein the one-piece housing includes a separate receiving pocket for each curved section of the tubes, the respective curved section projecting into the associated receiving pockets.
19. The device according to claim 1, wherein the filter element has at least one positioner, and the one-piece housing includes a positioning contour corresponding to the at least one positioner and arranged in the filter compartment, the at least one positioner and the corresponding positioning contour at least one of positions and holds the filter element in a predetermined position with respect to the one-piece housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) There are shown, respectively diagrammatically,
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DETAILED DESCRIPTION
(16) According to
(17) The fresh air system 4 comprises an air filter device 9, which is connected via a first connection 10 with an inlet of the supercharger 7, so that filtered fresh air with environmental temperature arrives at the supercharger 7. A second connection 11 connects an outlet side of the supercharger 7 with a charge-air cooler 12, whereby hot charge air arrives at the charge-air cooler 12. In the second connection 11 a throttle device 13 can be arranged. A third connection 14 connects the charge-air cooler 12 with the engine block 2, so that cooled charge air arrives at the combustion chambers 3.
(18) The charge-air cooler 12 is integrated into a charge-air cooling circuit 15, which has a coolant pump 16 and a cooler 17, which is able to be acted upon by an air stream 18. In a vehicle application, this air stream 18 can be generated or respectively intensified by the headwind or by a fan which is not shown here. In
(19) For cooling the engine block 2 in addition an engine cooling circuit 21 is provided, which contains a coolant pump 22 and a cooler 23. This cooler 23 can also be acted upon by an air stream 24, which can be formed by the headwind and intensified by a fan, which is not shown. A thermostatic valve 25 enables a switchover between a warmup operation bypassing the cooler 23 and a cooling operation integrating the cooler 23. As can be seen, the two cooling circuits 15, 21 are configured separately. They can be combined with one another insofar that for example the two coolers 17, 23 are arranged directly one behind the other, in order to be able to act upon them with a shared air stream 18 or respectively 24, whereby in particular only one shared fan is to be provided. Through the separation of the two cooling circuits 15, 21 it is possible in particular to operate the two cooling circuits 15, 21 at different temperature levels. In particular, the charge-air cooling circuit 15 is operated at a lower temperature level than the engine cooling circuit 21.
(20) According to
(21) In
(22) In accordance with
(23) In the preferred embodiment shown in
(24) In other embodiments, instead of the preferred annular filter element 37 any other desired filter element 37 can also be used, which has for example e.g. a plate-shaped or horseshoe-shaped filter body.
(25) The air supply device 26 comprises in addition the charge-air cooler 12, which is able to be inserted through a cooler compartment opening 40 into the cooler compartment 36. For this, the charge-air cooler 12 can be inserted into the cooler compartment 36 through the cooler compartment opening 40. Expediently, the charge-air cooler 12 has a cover body 41, which closes the cooler compartment opening 40 in the installed state.
(26) In addition, the housing 34 has integrally a fresh air inlet 42 for unfiltered fresh air and a charge-air outlet 43 for cooled charge air. The charge-air distributor 27 is able to be connected to the charge-air outlet 43.
(27) The housing 34 contains in addition a throttle compartment 44, into which a throttle member 45 of a throttle device 46 is able to be inserted. The throttle compartment 44 is formed here integrally on the housing 34. The throttle compartment 44 is situated in addition with respect to a fresh air path, which leads through the housing 34, between the charge-air cooler 12 and the charge-air outlet 43.
(28) The housing 34 contains in addition a sensor compartment 47, into which a sensor system 48 of an air mass sensor 49 is able to be inserted. The sensor compartment 47 is also formed integrally on the housing 34. It is situated in the fresh air path between the filter compartment 35 and an outlet connection piece 50, which is likewise formed integrally on the housing 34. An inlet 51 of the supercharger 7 is able to be connected to this outlet connection piece 50. On the other hand, an outlet 52 of the supercharger 7 is able to be connected to an inlet connection piece 53, which is formed integrally on the housing 34. The inlet connection piece 53 is arranged here with respect to the fresh air path upstream of the charge-air cooler 12 or respectively upstream of the cooling compartment 36.
(29) In order to be able to produce the housing 34 in a particularly simple manner as a one-piece injection moulded part, several housing openings are oriented parallel to one another. For example, the cooler compartment openings 40, the charge-air outlet 43, the outlet connection piece 50 and the inlet connection piece 53 are oriented parallel to one another. In addition, the fresh air inlet 42 and a sensor compartment opening 57 are oriented parallel to one another here. The three groups which are provided here, which contain respectively housing openings parallel to one another, are aligned to one another in the example in three spatial directions oriented perpendicularly to one another.
(30) As can be seen from
(31) According to
(32) According to
(33) A preferred embodiment of the charge-air cooler 12 with variants is explained in further detail by means of
(34) The charge-air cooler 12 has a cover body 41, which in the assembled state tightly closes the cooler compartment opening 40. This cover body 41 has here a coolant inlet 61 and a coolant outlet 62. Therefore, the coolant inlet 61 and coolant outlet 62 are situated on an outer side of the housing 34. Coolant inlet 61 and coolant outlet 62 are connected with one another within the charge-air cooler 12 by a coolant path. The charge-air cooler 12 is able to be integrated into the charge-air cooling circuit 15 via the connections 61, 62.
(35) In an embodiment which is not shown, the cover body 41 can basically be configured as a simple cover plate which has no flow guidance function in its interior. However, the embodiment which is shown here is preferred, in which the cover body 41 has a distributor- and collection box 63 or is configured as such. According to
(36) According to
(37) The charge-air cooler 12 has in addition several U-shaped tubes 69, which have respectively two rectilinear sections 70 and one curved section 71, wherein the respective curved section 71 connects the two associated rectilinear sections 70 fluidically with one another. In addition, the rectilinear sections 70 expediently extend parallel to one another, so that the curved section 71 forms a 180° arc. The rectilinear sections 70 are inserted through apertures 72, which are formed in the plates 66. In adjacent plates 66, these are arranged aligned to one another by breaks 72 in the stacking direction 67. The plates 66, stacked on one another, form a plate stack 73. Whilst the rectilinear sections 70 of the tubes 69 therefore run largely within the plate stack 73, the curved sections 71 extend outside the stack 73. According to
(38) In
(39) An embodiment is particularly advantageous in which the plates 66 are arranged loosely with respect to the tubes 69, so that therefore in particular no soldered connections are present between the plates 66 and the tubes 69. For this purpose, the turns 74 can respectively define a push fit or press fit.
(40) In the embodiments which are shown here, the cover body 41 has a holding plate 75, which closes the distributor- and collection body 63 towards the stack 73 and which contains a plurality of openings 76. The free ends or end sections 80 of the straight sections 70 of the tubes 69 are inserted through these openings 76. The holding plate 75 is expediently coated with an elastomer 77. This elastomer coating, which is likewise designated below by 77, is expediently realized so that it covers the holding plate 75 completely on a side facing the chambers 64, 65 of the distributor- and collection box 63. Furthermore, the elastomer coating 77 is additionally configured here so that it penetrates and engages behind the openings 76 according to
(41) According to
(42) The elastomer layer 77 therefore forms on the holding plate 75 a tube seal 82 for each opening 76, which seals the respective inserted end section 80 of the respective tube 69 with respect to the holding plate 75. In addition, the elastomer layer 77 forms the housing seal 78, which in the assembled state seals the distributor- and collection box 64 or respectively the entire cover body 41 with respect to the housing 34. The housing seal 78 engages here axially respectively into a groove 84 on the housing side and a groove 85 on the box side. Furthermore, according to
(43) According to
(44) According to
(45) With reference to
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(48) In the embodiment shown in
(49) In the embodiment shown in