HYDROGEN CRYOGENIC NON CIRCULAR DORSAL TANK

Abstract

In order to enlarge a tank volume of a hydrogen powered aircraft, an aircraft tank for storing cryogenic H.sub.2 is configured as a non-circular dorsal tank. The aircraft tank may be configured as a conformal fuel tank fitted to an outer contour of an aircraft fuselage. Further, an aircraft is provided with such an aircraft tank.

Claims

1. An aircraft tank for storing cryogenic H.sub.2, configured as non-circular dorsal tank.

2. The aircraft tank according to claim 1, configured as conformal fuel tank fitted to an outer contour of an aircraft fuselage.

3. The aircraft tank according to claim 1, wherein at least one of at least one skin segment of the tank has a cross section formed as a circular segment or elliptical segment; first and second skin segments of the tank are connected with a transition area having a stronger curvature compared to the curvature of the first and second skin segments; or a lower side of the tank, to be arranged such that the lower side faces a fuselage of the aircraft, has several skin segments connected by concave connection areas.

4. The aircraft tank according to claim 1, wherein a lower side to be arranged such that it faces an aircraft cabin has first to third skin segments with a convex curvature with concave connection areas therebetween.

5. The aircraft tank according to claim 1, wherein the aircraft tank comprises at least one of the following in the interior: a series of reinforcement ribs connecting several skin segments of the tank; ribs with perforations enabling cryogenic H.sub.2flow; ribs with several openings for weight reduction.

6. The aircraft tank (according to claim 1, wherein the aircraft tank comprises an inner skin side reinforced with at least one type of reinforcement structure coming from the group consisting of flanges, stringers, longitudinal stiffeners, orthogrid stiffeners, and isogrid stiffeners.

7. The aircraft tank according to claim 1, further comprising at least one of the following: a flat or plate-shaped bulkhead for closing at least one of a forward or backward end of the tank; a closure bulkhead with at least one reinforcement structure; a closure bulkhead reinforced with at least one of the reinforcement structures of the group consisting of longitudinal stiffeners, transversal stiffeners, orthogrid stiffeners, and isogrid stiffeners; or a bird-strike resistant forward closure bulkhead.

8. The aircraft tank according to claim 1, comprising an inner skin defining an inner tank volume, and a secondary outer skin enclosing the inner skin and defining an isolation chamber between the inner and outer skins.

9. The aircraft tank according to claim 8, wherein a distance between the inner and outer skins is at least 40 mm.

10. The aircraft tank according to claim 8, wherein the secondary outer skin has at least one of an aerodynamic smooth outer surface or a fairing function.

11. An aircraft comprising an aircraft tank according to claim 1.

12. The aircraft according to claim 11, wherein the aircraft is a passenger or cargo aircraft.

13. The aircraft according to claim 12, wherein the aircraft is one of a narrow-body aircraft, a single-aisle aircraft, a wide-body aircraft, a double-aisle aircraft.

14. The aircraft according to claim 12, wherein the aircraft has a fuselage containing at least one of a passenger cabin or a cargo space, wherein the non-circular H.sub.2cryogenic dorsal tank is arranged on a top of the fuselage.

15. The aircraft according to claim 11, wherein the aircraft tank is configured as a conformal tank of the aircraft.

16. The aircraft according to claim 11, wherein the aircraft tank comprises an inner skin defining an inner tank volume, and a secondary outer skin enclosing the inner skin and defining an isolation chamber between the inner and outer skins, and wherein the secondary outer skin of the aircraft tank has aerodynamical smooth transitions to the outer skin of the fuselage.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Embodiments of the invention are described in more detail with reference to the accompanying drawings in which:

[0060] FIG. 1 shows a schematical cross section showing a first embodiment of an aircraft according to the invention equipped with an aircraft tank according to a first embodiment of the invention;

[0061] FIG. 2 shows a view similar to FIG. 1 of an aircraft according to a first comparative example with an aircraft tank according to a comparative example;

[0062] FIG. 3 shows a cross section as in FIG. 1 of an aircraft according to a second embodiment of the invention with an aircraft tank according to the second embodiment of the invention;

[0063] FIG. 4 shows a side view of a conventional aircraft as a second comparative example;

[0064] FIG. 5 shows a side view of the aircraft according to the first comparative example, which is shown in cross section in FIG. 2, with an aircraft tank according to this first comparative example;

[0065] FIG. 6 shows a side view of an aircraft according to the first embodiment of the invention, a cross section thereof is also shown in FIG. 1; with an aircraft tank according to the first embodiment of the invention;

[0066] FIG. 7 shows a front view of the aircraft according to the second comparative example of FIG. 4;

[0067] FIG. 8 shows a front view of the aircraft according to the first comparative example of FIG. 5;

[0068] FIG. 9 shows a front view of the aircraft according to the first embodiment of the invention as also shown in FIG. 6;

[0069] FIG. 10 shows a perspective view of an aircraft tank according to the first embodiment of the invention, wherein only an inner skin thereof is shown while an outer skin thereof is omitted;

[0070] FIG. 11 shows a view similar to FIG. 10 wherein one half is cut away;

[0071] FIG. 12 shows a view similar to FIG. 10, wherein a forward end is cut away;

[0072] FIG. 13 shows a perspective view of a forward bulkhead of the aircraft tank of FIG. 10;

[0073] FIG. 14 shows a perspective view of one of the ribs contained in the interior of the aircraft tank as shown in FIG. 11 and FIG. 12;

[0074] FIG. 15 shows a perspective view of the aircraft tank according to the first embodiment wherein additionally an outer skin thereof is shown;

[0075] FIG. 16 shows the aircraft tank as in FIG. 15 wherein one half is cut away.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0076] FIGS. 1 and 3 show cross sections through a fuselage 10 of an aircraft 12 according to a first and second embodiment of the invention, while FIG. 2 shows a similar cross section through the aircraft 12a according to a first comparative example. FIGS. 4 and 7 show different views of a further aircraft 12b according to a second comparative example, while FIGS. 5 and 8 show similar views of the aircraft 12a according to the first comparative example, and FIGS. 6 and 9 show similar views of the aircraft 12 according to the first embodiment of the invention, a cross section thereof is also shown in FIG. 1.

[0077] FIGS. 4 and 7 show a conventional aircraft 12b (second comparative example) with turbofans 14 as engines powered by kerosine. The kerosine is stored in aircraft tanks within the wings. FIGS. 2, 5 and 8 show an aircraft 12a according to the first comparative example having turbofans 14 as engines which are powered by hydrogen. In order to provide a larger tank volume compared to the kerosine tanks of the conventional aircraft of FIGS. 4 and 7, the aircraft 12a according to the first comparative example comprises a dorsal tank arrangement 16a including several cylindrical aircraft tanks 18a which are configured to store cryogenic hydrogen. These cylindrical hydrogen aircraft tanks 18a according to the first comparative example are also referred to as reference tanks in the following. The aircraft 12a according to the first comparative example has, as visible in FIG. 2, a fairing 20 with a supporting substructure for the cylindrical aircraft tank 18a. Hence, a large unused space 22 is present.

[0078] The aircraft 12 according to the first and second embodiments of the invention as shown in FIGS. 1, 3, 6 and 9 have a dorsal tank arrangement 16 with several aircraft tanks 18 according to a first and second embodiment of the invention. In the embodiments shown, the dorsal tank arrangement 16 includes a forward first aircraft tank 18-1 and a rear second aircraft tank 18-2.

[0079] The aircraft tanks 18, 18-1, 18-2 are configured to store cryogenic hydrogen and have an elongated tank body with non-circular cross section as shown in larger detail in FIGS. 1 and 3. Especially, the aircraft tanks 18, 18-1, 18-2 are configured as non-circular dorsal tanks. As visible from FIGS. 1 and 3, the aircraft tanks 18, 18-1, 18-2 are conformal fuel tanks fitted to an outer contour of the fuselage 10.

[0080] The aircraft tank 18 has a lower side 24 with a recess 26 which receives the top of the fuselage 10. The lower side 24 comprises first to third (lower) skin segments 28-1, 28-2, 28-3 that are curved outwardly - convex curvature -connected by concavely curved connection areas 30 there between.

[0081] The upper part of the inner skin 32 of the aircraft tank 18 may be circular or elliptical in cross section as shown in FIG. 3 or may comprise several convexly curved (upper) skin segments 34-1, 34-2, 34-3. The curvature of this fourth to sixth skin segments 34-1, 34-2, 34-3 may be circular or elliptical, as shown in FIG. 1. Transitions areas 36 between the upper skin segments 34-1, 34-2, 34-3 have a stronger curvature compared to the curvature of the upper skin segments 34-1, 34-2, 34-3.

[0082] As visible from FIGS. 1 and 3, the non-circular cryogenic H.sub.2aircraft tank 18 makes best use of the cross-sectional area avoiding large fairings 20 and an unused space 22.

[0083] As visible by a comparison of FIG. 4 to FIG. 6 and FIG. 7 to FIG. 9 the wetted area of the aircraft tank 18 according to the embodiments of the inventions is significantly reduced compared to the reference tank 18a of the aircraft 12a of the first comparative example. The non-cylindrical aircraft tank 18 has a reduced wetted area with improved aerodynamics and reduced fairing weight.

[0084] FIG. 10 to FIG. 14 show details of the structural concept of the inner skin 32 of the aircraft tank 18. The inner skin 32 defines a tank volume 33 in its interior. The inner skin 32 is a reinforced tank skin. Especially, the inner skin 32 is reinforced by longitudinal stiffeners 38. As shown, all skin segments 28-1, 28-2, 28-3, 34-1, 34-2, 34-3 comprise the longitudinal stiffeners 38 in the interior thereof (especially at the inner side of the inner skin 32). According to other embodiments, the skin segments 28-2, 28-3, 34-1, 34-2, 34-3 could also be reinforced by orthogrid or isogrid structures (not shown).

[0085] Referring to FIG. 10, the forward and rear ends of the aircraft tank 18 are closed by closure bulkheads 40; an example thereof is also shown in FIG. 13. The closure bulkhead 40 can be a flat, plate-like structure with reinforcements. The bulkhead 40 has an orthogrid structure 42 for reinforcement. The closure bulkhead 40 closes the tank 18, wherein stresses at the orthogrid structure 42 are below the allowable material stress. Especially, the forward closure bulkhead 40 is reinforced in such way that it is resistant against bird strikes.

[0086] As visible in FIGS. 11, 12 and 14, the interior of the aircraft tank 18 is provided with a series of reinforcement ribs 44. The ribs 44 connect the skin segments 28-1, 28-2, 28-3, 34-1, 34-2, 34-3 to each other. The ribs 44 are preferably plate-shaped structures. The ribs 44 inside have mainly the functions to keep the outer shape and minimize deformation and keep the skin stress below the allowable material stress. Preferably, the ribs 44 are evenly distributed over the longitudinal direction within the interior of the aircraft tank 18. Preferably, the ribs 44 have orifices 46 at lowest points to enable a flow of (liquid) hydrogen. Further, the ribs 44 have several larger openings 48 in order to reduce their weight. For example, a number of three to forty ribs 44 are provided within the interior tank. Preferably, the distance between the ribs 44 is less than one meter.

[0087] As shown in FIGS. 15 and 16, the aircraft tank 18 further comprises an outer skin 50. The outer skin 50 of the aircraft tank 18 has an aerodynamic function. The outer surface of the outer skin 50 is provided with aerodynamic smoothness, further, the outer skin 50 provides smooth transitions to the fuselage 10.

[0088] Between the outer skin 50 and the inner skin 32, an isolation chamber 52 is established. Hence, the outer skin 50 has the further function of tank isolation. The gap between the skins 32, 50 is selected such that a good isolation is possible. For example, the gap is at least 40 mm. The isolation chamber 52 is evacuated and/or contains isolation material as this is generally known for cryogenic H.sub.2tanks.

[0089] The aircraft tanks 18 according to the embodiments of the invention have been modelled in a finite element analysis to get a weight estimate and to estimate the stresses on the tank walls during use as liquid hydrogen tanks. The outcome was that the weight penalty of choosing a non-circular tank is compensated by the reduced fairing weight when compared with the first comparative example. Hence, surprisingly, the aircraft tanks 18 according to the embodiments of the invention provide overall a smaller weight compared to the comparative example with the cylindrical aircraft tank 18a. Further, the material stresses at the skins 32, 50 and the ribs 44 are much smaller as the allowable material stress.

[0090] As shown in FIGS. 1 and 3, the aircraft 12 is preferably a passenger aircraft wherein the fuselage 10 contains a passenger cabin 54 and a cargo space 56. Further embodiments using a similar fuselage 10 are configured as cargo aircrafts. Especially, the aircraft 12 is a narrow-body aircraft or a wide-body aircraft.

[0091] In order to enlarge a tank volume of a hydrogen powered aircraft (12), the invention proposes an aircraft tank (18) for storing cryogenic H.sub.2which is configured as a non-circular dorsal tank. Preferably, the aircraft tank (18) is configured as a conformal fuel tank fitted to an outer contour of an aircraft fuselage (10). Further, an aircraft 12 provided with such aircraft tank 18 has been described.

[0092] While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.

TABLE-US-00001 Reference sign list: 10 fuselage 12 aircraft (embodiment of the invention) 12a aircraft (first comparative example - circular dorsal tank) 12b conventional aircraft (second comparative example) 14 turbofan 16 dorsal tank arrangement 16a dorsal tank arrangement 18 aircraft tank 18-1 forward aircraft tank 18-2 rear aircraft tank 18a cylindrical aircraft tank 20 fairing 22 unused space 24 lower side 26 recession 28-1 first skin segment 28-2 second skin segment 28-3 third skin segment 30 concave connection area 32 inner skin 33 tank volume 34-1 fourth skin segment 34-2 fifth skin segment 34-3 sixth skin segment 36 transition area 38 longitudinal stiffeners 40 bulkhead 42 orthogrid structure 44 rib 46 orifices (H.sub.2 flow) 48 openings 50 outer skin 52 isolation chamber 54 passenger cabin 56 cargo space