Three-Dimensional Solar Electrical Generation Systems and Methods of Deployment
20230188088 · 2023-06-15
Inventors
- Kenneth Eugene LEBIODA (Calgary, CA)
- John Charles Goetz (Canmore, CA)
- Christian Bennett Lebioda (Calgary, CA)
- Nolan Kenneth Lebioda (Calgary, CA)
- Christopher Ross Armstrong HALLIDAY (Calgary, CA)
Cpc classification
F24S20/67
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S20/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S20/30
ELECTRICITY
International classification
Abstract
Three-dimensional solar power generation systems have a plurality of solar panels configured to include pole and equator facing panels and, in various embodiments additional top and/or side panels that form a segmented and dome-shaped assembly. The systems have improved efficiencies particularly with respect to early morning and evening power generation that enable improved power densities on a given land area as compared to traditional solar panel arrays. Methods of deploying the systems are also described.
Claims
1. A three-dimensional solar panel assembly comprising: a plurality of solar panels including at least one square or rectangular equator facing panel (EFP); at least one square or rectangular pole facing panel (PFP) operatively connected to the EFP; at least two triangular or trapezoidal side panels (SPs) each connected to a side edge of an EFP or PFP, wherein each of the EFP, PFP and SPs are connected together to form a segmented and dome-shaped assembly having a height h.
2. The solar panel assembly as in claim 1 further comprising at least one square or rectangular top panel (TP) connected to a top edge of each of the EFP and PFP.
3. The solar panel assembly as in claim 1 wherein the PFP is angled with respect to the EFP at an angle λ wherein λ is 105-135 degrees.
4. The solar panel assembly as in claim 2 wherein the TP is at an angle ε to the horizontal and wherein c is 0-20 degrees.
5. The solar panel assembly as in claim 2 wherein the SPs include a trapezoidal side panel having a side edge connected to a TP, a first triangular SP having a side edge connected to a PFP and a second triangular SP having a side edge connected to an EFP.
6. The solar panel assembly as in claim 2 wherein each of the SPs, EFPs, TPs and PFPs have a common base plane along bottom edges of each panel.
7. The solar panel assembly as in claim 2 wherein multiple PFPs, EFPs and TPs are interconnected to form an elongated dome structure.
8. The solar panel assembly as in claim 2 further comprising a support frame having a plurality of side frame members configured to support each PFP, TP and EFP and at least one transverse member for connecting the side frame members together.
9. The solar panel assembly as in claim 8 wherein the at least one transverse member includes a central transverse support member configured to support a central balance point of the solar panel assembly, and wherein the central transverse support member is pivotable with respect to a plurality of central support members.
10. The solar panel assembly as in claim 1 further comprising at least one wind deflection panel configured to a lower edge of the PFP and having a length to extend to a ground surface or a solar panel wind deflection panel configured to a lower edge of the PFP and having a length to extend to a ground surface.
11. A three-dimensional solar panel assembly comprising: a plurality of solar panels having an assembled height h, the assembly including at least one equator facing panel (EFP), at least one top panel (TP) and at least one pole facing panel (PFP), the EFP, TP and PFP connected together wherein the PFP is angled with respect to the horizontal at an angle β; the EFP is angled with respect to the horizontal at an angle θ; the TP is angled with respect to the horizontal at an angle ε; the TP interconnects the EFP and PFP; and the PFP and EFP each have respective lengths to support the TP at the angle E.
12. The solar panel assembly as in claim 11 where h is 1-3 feet.
13. The solar panel assembly as in claim 11 where θ is 10-45° or 10-30°.
14. The solar panel assembly as in claim 11 where β is 10-45° or 30-45°.
15. The solar panel assembly as in claim 11 having a width W defined as a cross-sectional and transverse width through the PFP and EFP and a length L perpendicular to W and wherein L is 1-20 times W.
16. The solar panel assembly as in claim 11 where h is proportional to a latitude of deployment and h is 24 to 36 inches from a top to a bottom of PFPs for a solar panel assembly deployed between 0-45 degrees latitude or 18 to 28 inches for a solar panel assembly deployed between 45-60 degrees latitude.
17. An array of solar panel assemblies deployed on an area of land, the array comprising a plurality of solar panel assemblies as in claim 1, wherein each solar panel assembly is deployed having each respective EFP facing the equator and wherein the array has at least two rows of solar panel assemblies deployed with a spacing S defining a space row between each row and wherein h of each solar panel assembly and S are configured to: minimize shadow effects from one row to another; maximize power output from the array across time of day; and maintain a minimum spacing between rows to enable worker movement.
18. The array as in claim 16 further comprising an inter-row solar panel (IRSP) for deployment within the space row and wherein each IRSP is configured to enable selective movement of the IRSP between a deployed and exposed position and an un-deployed position allowing worker movement between rows.
19. The array as in claim 16 where the IRSP is configured to a solar panel assembly by a mechanism selected from the group consisting of a pivotal attachment and a drawer system.
20. The array as in claim 16 wherein each solar panel assembly comprises: a PFP, EFP and TP, each assembled from a panel of solar cells wherein the PFP and EFP are substantively equal in area and the TP is substantively twice the area of a PFP or EFP; and where a plurality of solar panel assemblies is configured in a generally east-west orientation across an area of land to define a row of solar panel assemblies.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062] The invention is described with reference to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0083] Example embodiments are described herein in the context of a three-dimensional low profile solar electrical generator system. The same reference indicators will be used to the extent possible throughout the drawings and the following description to refer to the same or like items.
[0084] In the interest of clarity, not all of the routine features of the implementations described herein are shown and described. It will, of course, be appreciated that in the development of actual system, numerous and iterative implementation-specific decisions may be made in order to achieve optimal land use, shadow characteristics and power output for a developer's specific goals, such as compliance with application- and business-related constraints, and that these specific goals will vary from one implementation site to another and from one developer to another. Moreover, it will be appreciated that such development efforts might be complex and time-consuming but would nevertheless be a routine undertaking of engineering for those of ordinary skill in the art having the benefit of this disclosure.
Overview
[0085] As described herein, various embodiments of a low-profile three-dimensional solar electrical generator system are described. Herein, the system is referred to as a Maximized Energy Reference system (MER), wherein each MER has a plurality of angled panels assembled to form a single integrated base solar unit.
Two-Panel MER
[0086] In a first embodiment as shown in
[0087] The MER may include a suitable hinge or fixed connection bracket 16 between the two panels. The PFP provides support to the equator side 14a of the EFP thus elevating the EFP to the correct angle θ for the deployment. The PFP is angled with respect to the horizontal at an angle, β, which will be an acute angle. As shown in Table 1, typical fixed tilt angles are shown for an array across a year at different latitudes using the rules: [0088] a. For latitudes below 25°, tilt angle=latitude×0.87. [0089] b. For latitudes between 25° and 50° tilt angle=latitude x 0.76+3.1 degrees
TABLE-US-00001 TABLE 1 Approximate Tilt Angles for Fixed Angle Arrays Avg. insolation Full year on panel Latitude angle kWh/m2/day 0° (Quito) 0.0 6.5 5° (Bogotá) 4.4 6.5 10° (Caracas) 8.7 6.5 15° (Dakar) 13.1 6.4 20° (Mérida) 17.4 6.3 25° (Key West, Taipei) 22.1 6.2 30° (Houston, Cairo) 25.9 6.1 35° (Albuquerque, Tokyo) 29.7 6.0 40° (Denver, Madrid) 33.5 5.7 45° (Minneapolis, Milano) 37.3 5.4 50° (Winnipeg, Prague) 41.1 5.1
[0090] The preferred length, PL of the PFP will be determined by the anticipated latitude of deployment wherein the PL is chosen such that the angle θ generally corresponds to the latitude (typically a few degrees less for latitudes up to about 30 degrees and up to about 30 degrees for latitudes up to about 50 degrees) and the PFP angle β will preferably be less than 45 degrees. As noted, the angle θ will typically not exceed 30 degrees and the angle β will not exceed 45 degrees in order to reduce wind load effects on the PF side of the MER. The connection 16 may be a hinge, enabling adjustment of the angle θ to an optimal angle and may also include leg extensions or other adjustable devices (not shown) to assist in adjustment of the length and angle. The angle λ between the PFP and EFP will be determined by β and θ and will typically be in the range of about 105-135°. As explained below, panels may also be supported by various supporting frames.
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[0092] As shown in
Symmetrical MER
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Asymmetrical MER
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[0095] In various embodiments, the dimensions of an asymmetric MER will generally utilize the following design principles: [0096] Lower latitude MERs can be taller as the sun is higher in the sky and shadows cast between adjacent MERs are smaller. [0097] Higher latitude MERs will be lower in height as the sun is lower in the sky and the height reduced to minimize shadows from one MER to another. [0098] Low and high latitude MERs will have a TP sloping towards the equator at an angle sufficient to allow drainage of water. Typically, this angle ε will in the range of about 5-20 degrees. [0099] If the MER includes side panels (preferred), the side panels will have a maximum base length x generally corresponding to the base length x of the PFP. [0100] The height h of a MER will generally correspond to the base length x. [0101] The total width W (typically the cross-sectional width through the EFP, TP and PFP in the pole-equator direction) of a MER will be approximately 3-5x. [0102] The total length L (typically the east-west direction) of a MER will be a multiple of W, typically 0.8-10+W. There is no particular upper limit on L and will be determined by practical features of an installation.
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[0104] Furthermore, as shown in
[0105] By way of example for deployments at different latitudes, variations in MER profile are described with reference to
[0106] Similarly, at the summer solstice, the sun will rise at a direction towards the pole. At this time of the year and during early morning and evening, the PFPs within an array will be able to receive solar power and provide significant power generation capabilities. As shown, for an asymmetric MER, the shadow characteristics in the summer morning will be different. Thus, the invention seeks to provide a design that collectively reduces the time of shadow effects between adjacent MERs particularly during the morning hours (or similarly approaching sunset) throughout the year.
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[0111] The choice of whether to deploy smaller MERs or elongated MERs will depend on a number of factors relevant to a particular installation and may include the relative permanence of an installation. Generally, smaller MERs may be more suitable for semi-permanent installations and/or terrain having features that may prevent the ready deployment of longer MERs.
Side Panel Design
[0112] Preferably, as noted, MERs will include side panels to a) increase the total surface area of panels, b) to provide improved structural strength to the MER and c) to improve stability of a MER under wind-loading. Generally, as with the embodiment described with respect to
[0113] Further embodiments may also have additional panels as shown in
Other Design Features
[0114] MERs may be integrated within a smaller single residential system or larger scale industrial roof top and array installations. In various embodiments, MERs may be configured into an elongated structure as described above.
[0115] For example, a 2120 Watt symmetrical MER was built having a) two top panels consisting of 70 individual cells (6 inch by 6 inch), 265 Watts capacity each, measuring 37 inches wide and 66 inches long and b) four trapezoid PFP, EFP and SPs constituting the sides of the MER unit providing base exterior dimensions of 11.5 ft by 11.5 ft and a height of the top panel of 30 inches. In various embodiments, a height range of between 18 inches to 48 inches is preferred depending on the latitude and/or particulars of the deployment site.
[0116] The optimum height range changes the closer to the equator these systems are installed typically having a taller height closer to the equator.
[0117] As is understood, larger MERs may be built having greater base areas (square or rectangular and other shapes). For example, an elongated MER having an approximate 10,000-20,000 Watt power rating comprised of 32-64 320 Watt panels is a practical size for larger field deployments. MER deployments of this size could provide output in the range of a 600,000 Watt system on a one acre land site as described below.
PV Cells and Panels
[0118] Photovoltaic panels output and efficiency continues to improve with the use of new materials and technologies such as passivated emitter and rear cell (monoperc) now developed within newer panels (Quantum 2018). Additional new panel sizes or configurations can be incorporated into MER units or similar structures with higher Watt capacity as panel technologies improve. New panel models are improving year by year with expectations of up to 350 Watt performance per panel with similar panel dimensions in the near future (Sun Power 2018).
[0119] The PV cells can be monocrystalline, polycrystalline (or Multicrystalline), Amorphous, PV cells from 3d printers, three dimensional PV cells, and spray-on PV and generally, any material that converts radiant energy to electricity can be used. In certain embodiments, the number of individual cells within each panel may vary depending on the region in which these types of systems are installed. It is contemplated that systems that incorporate this approach will utilize larger panels with larger individual PV cell numbers in each panel the closer to the equator the system is.
[0120] Bi-facial panels may also be utilized as described below.
Air Gaps
[0121] In various locations and deployments, MERs may include ventilation systems to allow air circulation within and around a MER. That is, small separations may be provided between panels to enable air circulation and permit water and/or snow drainage. Other means of ventilation, such as holes, grills and other such air vents may be provided in different portions and different sides and bottom of the MER unit to thereby facilitate air into and out of beneath a series of MER units aligned in a row.
Wiring
[0122] Each MER will preferably be configured to incorporate electrical wiring, switching, and connecters for the transmission of the produced electricity and its conveyance to an electrical storage system or to local electric utility company grid. Electrical cables (not shown) may be run along the length of the MER within a side trough that connect MER units aligned in a row, to additional electrical components, such as inverters, regulators, battery collection system and the like.
Reflectors
[0123] In certain embodiments, pole side panels may be provided with reflector units 25 that can be effective in reflecting light against the PFPs as shown in
Reflectance and Inter-Panel Spacing
[0124] The light cell reflectance value is one parameter that is taken into account in the design of the solar generator system. The inter-relation of the light cell reflectance value with other parameters of the solar generator system determines the performance characteristics of the system. Other parameters of interest are the inter-panel spacing—that is, the distance between the active-side reflector and the passive-side reflector of the cell—and the height and other dimensions of each cell.
Foundation
[0125] Generally, as individual panels/MERs have a solid frame and base, attachment to a foundation system will be simpler than conventional arrays. Wind loading with low profile MERs will not require deep foundations to support wind loading forces as compared to taller systems in many installations. As such, simple perimeter weighting systems (
Other Embodiments
[0126] As shown in
[0127] In one embodiment, the main support 80 is positioned at roughly a central balance point 86 of the MER and second support 80a can be adjusted in height to pivot the system thus allowing technicians to adjust the angle of the system at installation but also to potentially adjust angles for different times of the year. As such, the second support 80a may be a linear actuator configured to a controller (not shown) that automates adjustment.
[0128] As shown, the system may also include a reflector R optimized to reflect additional light on to the PFP.
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[0130] In another embodiment as shown in
[0131] WPs may be wind opaque, or semi-permeable to wind depending on the prevailing wind conditions at the installation.
[0132] In addition, WPs may also be a further array of solar panels that will further increase the power capacity of the installation.
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Support Frame
[0134] As shown in
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Advantages
[0136] The three-dimensional solar electric generator system described herein provides several advantages. These include reduced land footprint size, because by placing panels within a series of low-profile MER units at specific range of angles, the capacity of panels housed within an actual footprint can be increased materially versus traditional panel array systems. They also include better extension of the solar day, especially in summer months in latitudes farther north or south of the equator. Incorporating panels on four sides enables all panels to become active power contributors at specific times of the day. Peak hour requirements will facilitate a more balanced power distribution curve over an extended period of the day as shown in
[0137] Another advantage is that less construction and installation may be required as foundations may be smaller and/or not required.
[0138] Furthermore, in the case of installations that elevate the array, the system can enable multiple uses of land where underlying vegetation can still grow beneath the arrays that allows animal grazing and human maintenance beneath the arrays.
Examples
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MER Model 1
[0140] For the purposes of illustration, an elongated MER may be assembled from a number of standardized solar panels that form a MER structure as shown in
[0141] As shown in
[0142] For deployment on an acre of land (208 feet by 208 feet for illustration), the panels as shown in
[0143] Accordingly, and accommodating for the slope of the side panels, the EFP and PFP will each comprise 29 panels, the side panels will each comprise 2.5 panels and the TP will comprise 58 panels.
MER Model 2
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MER Model 3
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Traditional Array
[0146] For comparison, a traditional array is shown in
[0147] Based on the foregoing, a comparison of the power output of each of the MER models 1 and 2 and traditional array is shown in Table 2.
TABLE-US-00002 TABLE 2 Comparison of Power Output for MER Models 1 and 2 and a Traditional Array on a Square Acre of Land Average Total Cells/ Number of Total Power/Cell Power Panel Panel Panels Cells (W) (W) MER Model 1 EFP 98 29 2842 6 17,052 PFP 98 29 2842 1 2,842 TP 98 58 5684 6 34,104 SPs 98 2.5 245 1 245 2.5 245 245 Total W 54,488 per row 12 MER Total 653,856 Rows Power/Acre MER Model 2 PFP 98 29 2842 1 2,842 EFP 98 58 5684 6 34,104 SPs 98 2 196 1 196 2 196 1 196 Total W 37,338 per row 17 MER Total 634,746 Rows Power/Acre Traditional Array EFP 98 87 8526 6 51,144 Total per 51,144 Row 8 Rows Total 409,152 Power/Acre
[0148] Accordingly, a MER array can show approximately a 50% increase in power density for a given land area as shown in Table 2 and
Wind Study
[0149] A computational fluid dynamics (CFD) wind study was conducted for a multi-faceted MER having 2 EFPs angled at 25° to the horizontal, 2 TP's angled at 15° to the horizontal at the top surface of the EFPs and 2 PFPs angled at 20° to the horizontal connected to the TPs. This MER design was compared to a 6-panel (single angle fixed (SAF)) conventional array angled at 25° to the horizontal. For the CFD study, a 3 row MER array having 6 foot spacing was compared to a 3 row SAF array having 13 foot spacing. Both arrays have 72 panels per row (i.e. equivalent widths) and are assumed to be in an east-west orientation with the south side elevated 2 feet off the ground. Panels have a 2 inch gap between panels and a 100 mph (44.7 m/s) wind speed modelled.
Frontal Area
[0150] Table 3 shows the frontal and horizontal projected areas of the arrays as viewed from the north and top.
TABLE-US-00003 TABLE 3 Horizontal and Frontal Projected Areas Frontal Horizontal Projected Area Projected Area (m.sup.2) (m.sup.2) 6-Panel SAF 5.22 11.19 6-Panel MER 2.81 11.58
[0151] The frontal area is 46% smaller in the MER Array and the horizontal projected area is only 3% larger in the MER Array.
Drag Force
[0152] The formula for drag force due to wind loading is:
where F.sub.d is the Force Due to Drag (N), C.sub.D is the Coefficient of Drag, A is the Frontal Projected Area (m.sup.2), p is the density of air (p=1.225 kg/m.sup.3) and V is the average velocity of the air (V=44.704 m/s).
[0153] Since the average Wind Velocity and Density of the air are consistent between the scenarios tested, the Force due to Drag is proportional to the Coefficient of Drag and Frontal projected area as per equation (2) below
F.sub.D∝C.sub.DA (2)
[0154] The coefficient of drag was calculated using a SimScale CDF analysis of the array under northward and southward wind loads. The coefficients of drag are shown in Table 4 Below.
TABLE-US-00004 TABLE 4 Coefficient of Drag results calculated from SimScale Results. Northward Southward Wind Wind 6-Panel SAF 0.84 1.39 6-Panel MER 0.83 1.06
[0155] The Coefficient of Drag for the MER array with northward wind is only 2% smaller, and the coefficient of drag for the MER array under southward wind is 24% Lower.
[0156] From equation (2) determine that the drag force from northward and southward winds will be 47% Lower and 59% lower Respectively.
Lift Force
[0157] The formula for lift force due to wind loading is:
[0158] where F.sub.L is the Force Due to Lift (N), C.sub.L is the coefficient of lift, A is the horizontal projected area (m.sup.2), p is the density of air (p=1.225 kg/m.sup.3) and V is the average velocity of the air (V=44.704 m/s)
[0159] Since the average wind velocity and density of the air are consistent between all of the scenarios tested, the force due to lift is proportional to the coefficient of lift and horizontal projected area. This is shown in equation (4):
F.sub.L∝C.sub.LA (4)
[0160] The coefficient of lift was calculated using a Sim Scale CDF analysis of the array under northward and southward wind loads. The coefficients of lift are shown in table 5.
TABLE-US-00005 TABLE 5 Coefficient of Lift results calculated from SimScale Results. Northward Southward Wind Wind 6-Panel SAF 0.83 1.35 6-Panel MER 0.37 0.77
[0161] The coefficient of lift for a MER array with northward wind is 55% smaller. The coefficient of lift for the MER array under southward wind is 43% Lower.
[0162] From equation (4), the drag force from northward and southward winds is 53% lower and 41% lower respectively for the MER array.
CONCLUSIONS
[0163] The coefficients of drag and lift are lower in both the northward and southward wind directions. The lower coefficients show lower wind load forces then comparable single angle solar arrays. Importantly, with lower wind load forces, support frames and foundations can be substantially lighter and/or use less materials that for a comparable SAF array which further contributes to cost reductions in deploying MER arrays as described herein.
[0164] While embodiments and applications have been shown and described, it would be apparent to those skilled in the art having the benefit of this disclosure that many more modifications than mentioned above are possible without departing from the inventive concepts disclosed herein. The invention, therefore, is not to be restricted except in the spirit of the appended claims.