Method and apparatus for cooling hot-rolled steel strip
09833822 · 2017-12-05
Assignee
Inventors
- Satoshi Ueoka (Tokyo, JP)
- Takeshi Chiba (Tokyo, JP)
- Kazuya Ibuki (Tokyo, JP)
- Yoshitsugu Iijima (Tokyo, JP)
Cpc classification
B21B45/0218
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided are a cooling method and a cooling apparatus that, in the cooling of a hot-rolled steel strip, regulates the amount of cooling water in a two-stage manner for each set of headers in the width direction and changes the rate at which the steel strip is cooled, in a multistage manner by a simple method, and that is effective particularly in cooling the lower surface of the steel strip, where space is narrow. The spray nozzles 5 are arranged in a row in the width direction of the steel strip at a predetermined pitch. Two systems of cooling headers 6 are arranged for one set so that spray nozzles 5 adjacent in the width direction can be supplied with cooling water from different pipe systems, and a spray valve 7 is attached to each cooling header 7 so that spraying/stop of spraying of cooling water can be individually performed.
Claims
1. A method for cooling a hot-rolled steel strip, the method comprising: preparing a cooling apparatus including at least a couple of cooling headers having a plurality of spray nozzles arranged in a width direction, the cooling headers being arranged in a steel strip conveying direction, spray nozzles of one of the couple of cooling headers are arranged on a straight line extending in the width direction, and spray nozzles of another of the couple of cooling headers are arranged on the straight line between respective spray nozzles of the one of the couple of cooling headers, supply of cooling water for the one of the couple of cooling headers and for the other of the couple of cooling headers being performed using two systems of supply pipes, respectively, a valve being attached to each of the two systems of supply pipes of cooling water so that spraying or stop of spraying of cooling water from the spray nozzles of the one of the couple of cooling heads and spraying or stop of spraying of cooling water from the spray nozzles of the other of the couple of cooling headers can be independently performed, wherein when increasing cooling rate, supplying cooling water to both of the one and the other of the couple of cooling headers from both of the two systems of supply pipes and spraying cooling water from all of the spray nozzles of the couple of cooling headers, and wherein when decreasing cooling rate, supplying cooling water to any one of the one and the other of the couple of cooling headers from a corresponding one of the two systems of supply pipes and spraying cooling water from every other spray nozzle of the couple of cooling headers in the width direction.
2. The method for cooling a hot-rolled steel strip according to claim 1, wherein two couples of the cooling headers in the steel strip conveying direction are referred to as a pair, in each pair, the spray nozzles of one of the couple of the cooling headers are placed at the same position in the width direction as the spray nozzles of the other couple of cooling headers, and when spraying cooling water from any one of the two systems of supply pipes in each pair, the spray nozzles of the one of the couple of cooling headers and the spray nozzles of the other of the couple of cooling headers spray cooling water from alternate positions in the width direction.
3. The method for cooling a hot-rolled steel strip according to claim 1, wherein the spray nozzles have a rectangular or elliptic spray pattern, and are arranged in such a manner that, when performing supply of cooling water from two systems and when cooling water collides with the steel strip, the position of the end of the spray colliding part collides with a position located on the opposite side of the central axis of the adjacent nozzle from the nozzle spraying cooling water and located 0 to 30 mm from the central axis of the adjacent nozzle.
4. The method for cooling a hot-rolled steel strip according to claim 1, wherein two couples of the cooling headers in the steel strip conveying direction are referred to as a pair, and in each pair, the spray nozzles of one of the couple of the cooling headers are placed at the same position in the width direction as the spray nozzles of the other of the couple of cooling headers, and the spray nozzles in a pair are displaced in the width direction by ½ of nozzle pitch from the spray nozzles in another adjacent pair.
5. The method for cooling a hot-rolled steel strip according to claim 1, wherein the upper surface and lower surface of the steel strip differ in cooling water amount density, and, in each cooling headers for the upper surface and lower surface of the steel strip, the number of supply pipes for cooling water is changed individually.
6. The method for cooling a hot-rolled steel strip according to claim 1, wherein the method is applied to cooling of the lower surface of the steel strip.
7. A cooling apparatus for cooling a hot-rolled steel strip, comprising: at least a couple of cooling headers having a plurality of spray nozzles arranged in a width direction, the cooling headers being arranged in a steel strip conveying direction, spray nozzles of one of the couple of cooling headers are arranged on a straight line extending in the width direction, and spray nozzles of another of the couple of cooling headers are arranged on the straight line between respective spray nozzles of the one of the couple of cooling headers, wherein supply of cooling water for the one of the couple of cooling headers and for the other of the couple of cooling headers is performed using two systems of supply pipes, respectively, a spray valve is attached to each of the two systems of supply pipes of cooling water so that spraying or stop of spraying of cooling water from the spray nozzles of the one of the couple of cooling headers and spraying or stop of spraying of cooling water from the spray nozzles of the other of the couple of cooling headers can be independently performed, and wherein the apparatus includes a control mechanism that makes it possible to, when increasing cooling rate, supply cooling water to both of the one and the other of the couple of cooling headers from both of the two systems of supply pipes and spray cooling water from all of the spray nozzles of the couple of cooling headers, and to, when decreasing cooling rate, supply cooling water to any one of the one and the other of the couple of cooling headers from corresponding one of the two systems of supply pipes and spray cooling water from every other spray nozzle of the couple of cooling headers in the width direction.
8. The apparatus for cooling a hot-rolled steel strip according to claim 7, wherein two couples of the cooling headers in the steel strip conveying direction are referred to as a pair, and in each pair, the spray nozzles of one of the couple of the cooling headers are placed at the same position in the width direction as the spray nozzles of the other couple of cooling headers, and wherein the apparatus has a control function capable of opening and closing the spray valves in such a manner that, when spraying cooling water from any one of the two systems of supply pipes in each pair, the spray nozzles of the one of the couple of cooling headers and the spray nozzles of the other of the couple of cooling headers spray cooling water from alternate positions in the width direction.
9. The apparatus for cooling a hot-rolled steel strip according to claim 7, wherein the spray nozzles have a rectangular or elliptic spray pattern, and are arranged in such a manner that, when cooling water collides with the steel strip, the position of the end of the spray colliding part is located on the opposite side of the central axis of the adjacent nozzle from the nozzle spraying cooling water and is located 0 to 30 mm from the central axis of the adjacent nozzle.
10. The apparatus for cooling a hot-rolled steel strip according to claim 7, wherein two couples of the cooling headers in the steel strip conveying direction are referred to as a pair, and in each pair, the spray nozzles of one of the two couples of the cooling headers are placed at the same position in the width direction as the spray nozzles of the other of the two couples of cooling headers, and the spray nozzles in a pair are displaced in the width direction by ½ of nozzle pitch from the spray nozzles in another adjacent pair.
11. The apparatus for cooling a hot-rolled steel strip according to claim 7, wherein the apparatus has a control function that, when two-system cooling water is supplied, is capable of spraying in such a manner that the upper surface and lower surface of the steel strip differ in cooling water amount density, and is capable of opening and closing the spray valves in order to change the number of supply systems for cooling water individually, in each cooling headers for the upper surface and lower surface of the steel strip.
12. The apparatus for cooling a hot-rolled steel strip according to claim 7, wherein the apparatus is applied to cooling of the lower surface of the steel strip.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(20) Embodiments of the present invention will be described with reference to the drawings.
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(22) As regards the hot-rolled steel strip, a slab (having a thickness of, for example, 250 mm), which is a raw material, is heated (up to, for example, 1200° C.) by a heating furnace 30 and is subsequently rolled at a predetermined thickness through a rough rolling mill group 31 and a finish rolling mill group 32 and is then cooled by a cooling apparatus 33 and is coiled by a coiler 34.
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(26) Thus, in a set of lower surface cooling apparatuses arranged between table rollers, the spray amount of cooling water can be regulated by alternately performing spray in the width direction from adjacent spray pipes as two-system cooling water shown in
(27) Suppose that the spray rate in the case where the pipe laminar nozzles 3 for the upper surface discharge sprays is 50%, the spray rate in the case where spray cooling apparatuses 4 for the lower surface discharge sprays in a one-set two-system manner is 50%, and the total spray rate of the upper and lower surfaces in the case where all discharge sprays to the upper surface/lower surface is 100%. In a state where the pipe laminar nozzles 3 for the upper surface discharge sprays as shown in
(28) This method is characterized in that the amount of cooling water can be set only by spraying/stop of spraying of cooling water using the spray valves 7 and the control mechanism 8. Therefore, spraying/stop of spraying of cooling water can be switched using typical valves, and therefore the amount of cooling water can be set extremely easily. By increasing the opening and closing speed of the spray valves 7, the cooling water amount density can be set extremely rapidly. For example, when high-speed on-off valves called cylinder valves are used, switching is completed in an operating time of one second or less. Compared to this, when typical flow rate density control is carried out, flow control valves need to be attached. The valve opening is fine-tuned while measuring with a flow meter. Therefore, when typical flow control valves are used, a time of about 5 to 10 seconds is required depending on the diameter of pipes. When the distance between the nozzles and the steel strip is changed as in Patent Literature 1, the height needs to be regulated using a servomotor or the like, and rapid switching is difficult.
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(30) The position in the width direction of the end when cooling water sprayed from a spray nozzle collides with the steel strip is preferably located at the position of the central axis of the adjacent nozzle, but may be arranged so as to spread slightly to the opposite side of the central axis of the adjacent nozzle from the nozzle spraying cooling water. When spray is performed in a one-system manner, spray is performed alternately in one system as shown in
(31) In addition, it is more preferable that two sets of lower surface cooling apparatuses placed between table rollers in the conveying direction be referred to as a pair, and the nozzle placement positions in the width direction be displaced by ½ of the nozzle attachment pitch in adjacent pairs as shown in
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(33) As shown in the figure, a plurality of pipe laminar nozzles 3 are arranged such that cooling water falls onto the upper surfaces of table rollers and into inter-table-roller spaces, and cooling apparatuses are arranged as spray nozzles 4 for the lower surface. The upper-surface pipe laminar nozzles 3 are each provided with a spray valve 7 (not shown) and are capable of independently performing spraying/stop of spraying of cooling water.
(34) In the case of such arrangement, when the spray rate of cooling water is 100%, the upper surface 50% and the lower surface 50%, and therefore regulation can be performed in a four-stage manner only by spraying/stop of spraying of each header: spray rate 25% [
(35) Although somewhat complicated, if four inter-table-roller spaces are combined doubly, eight-step regulation is possible.
(36) The hatching in the figure shows the supply of cooling water.
(37) An embodiment of the present invention in which the flow rate density balance between the upper and lower surfaces is changed will be described below.
(38) Suppose that, in the cooling apparatus shown in
(39) TABLE-US-00001 TABLE 1 No. 1 2 3 4 5 6 7 8 Upper spray rate (%) 50 25 0 50 25 0 50 25 (Amount of water: (1000) (500) (0) (1000) (500) (0) (1000) (500) L/min .Math. m.sup.2) Lower spray rate (%) 50 50 50 25 25 25 0 0 (Amount of water: (700) (700) (700) (350) (350) (350) (0) (0) L/min .Math. m.sup.2) Upper/lower average water 850 600 350 675 425 175 500 250 amount per one surface (L/min .Math. m.sup.2) A case where upper surface: 1000 L/min .Math. m.sup.2 (full spray), lower surface: 700 L/min .Math. m.sup.2 (full spray). The spray rate in the case of full spray (total of both surfaces 1700 L/min .Math. m.sup.2, average water amount of one surface 850 L/min .Math. m.sup.2) is 100%, the upper spray rate is 50% at the time of 1000 L/min .Math. m.sup.2 (full spray), and the lower spray rate is 50% at the time of 700 L/min .Math. m.sup.2 (full spray).
(40) A case of application to cooling of the lower surface of a hot-rolled steel strip has been described. However, from the principle thereof, application to cooling of the upper surface of a hot-rolled steel strip is also possible. Of course, the cooling method of the present invention can also be applied to both the upper surface and lower surface.
(41) Although flat spray nozzles have been described as the spray nozzles 5, elliptic or rectangular sprays may be used. On the other hand, considering overlapping of spray patterns in the case of one-system spray, the ratio of thickness to spread width of sprayed water (
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EXAMPLES
(43) Examples of the present invention will be described.
(44) In the examples, in the hot-rolled steel strip manufacturing line of
(45) As shown in
(46) The detailed arrangement of lower surface nozzles will be described with reference to
(47) The distance between the nozzles and the steel strip was 140 mm, the diameter of table rollers was 350 mm, and the spread angle of spray was 90°.
(48) Table 2 shows the results of cooling in examples of the present invention and a comparative example.
(49) One system of the upper surface pipe laminar 3 (one group in the width direction) and one system of the lower surface spray nozzles 5 (one group in the width direction) in
(50) TABLE-US-00002 TABLE 2 Number of Temperature Upper surface Lower surface Spray state headers deviation in Pipe laminar Spray cooling of lower Upper surface/ Cooling rate width direction cooling (Spray system) surface lower surface (° C./s) (° C.) Example 1 of Spray 2 system FIG. 4(b) 92/92 70 28 present invention Example 2 of Spray 1 system FIG. 5(b) 120/120 54 31 present invention Example 3 of Spray 0 system 164/0 40 30 present invention Example 4 of Spray 2 system FIG. 12 92/92 71 26 present invention Example 5 of Spray 1 system FIG. 13 120/120 55 29 present invention Comparative Spray 1 system FIG. 8(b) 120/120 53 68 example
(51) In examples 1 to 3 of the present invention, the spray system of cooling water for the upper surface was changed, and the change in cooling rate was examined.
(52) First, in example 1 of the present invention, as shown in
(53) Next, in example 2 of the present invention, as shown in
(54) In example 3 of the present invention, spray for cooling the lower surface was not performed, and 164 cooling headers sprayed only to the upper surface. The cooling rate at this time was 40° C./s.
(55) Thus, in examples 1 to 3 of the present invention, the cooling rate was able to be regulated from 40° C./s to 70° C./s. The temperature deviation in the width direction after cooling was good, about 30° C.
(56) This confirms that, in the present invention, in the cooling after finish rolling in the hot-rolled steel strip manufacturing line, the cooling rate can be easily regulated. As a result, by using the present invention, various hot-rolled steel strips can be made. In addition, it is made possible to manufacture hot-rolled steel strips having the same strength, toughness, and the like as those of conventional ones without adding a special element.
(57) Examples 4 and 5 of the present invention are the results of the pipe configuration of
(58) In example 4 of the present invention, as shown in
(59) In example 5 of the present invention, as shown in
(60) In contrast, in the comparative example, although one system sprayed in the cooling of the lower surface as shown in
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REFERENCE SIGNS LIST
(62) 1 steel strip 2 table roller 3 pipe laminar nozzle 4 spray cooling apparatus 5 spray nozzle 6 cooling header 7 spray valve 8 spray valve control mechanism 9 sprayed water 30 heating furnace 31 rough rolling mill group 32 finish rolling mill group 33 run out table cooling apparatus 34 coiler 35 radiation thermometer