Bi-directional screwdriver
09833883 · 2017-12-05
Assignee
- Hangzhou Great Star Tools Co., Ltd. (Hangzhou, CN)
- Hangzhou Great Star Industrial Co., Ltd. (Hangzhou, CN)
Inventors
Cpc classification
B25B17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure is a bi-directional screwdriver, which includes a handle, a main shaft, a gearing which includes a driving gear, a driven gear, a transmission seat and an idle gear which is mounted on the idle gear axle on the transmission seat and is fitted between the driving gear and the driven gear for transferring motion. The handle rotates the driving gear. A grip ring is securely provided outside the idle gear axle. When the grip ring is gripped and the handle is rotated to rotate the driving gear, the driving gear rotates the driven gear in a reverse direction through the idle gear. The driving gear also has a first inside ratchet surface, and the driven gear also has a second inside ratchet surface. And the present invention also includes a reversing means which includes a reversing member, a first pawl member and a second pawl member, and a direction switch, in which the driving gear, the driven gear and the transmission seat are all sleeved on the reversing member, the reversing member is sleeved on the main shaft and able to rotate the main shaft.
Claims
1. A bi-directional screwdriver, comprising: a handle, a main shaft, a gearing which comprises a driving gear, a driven gear, a transmission seat and an idle gear which is mounted on an idle gear axle on the transmission seat and is fitted between the driving gear and the driven gear for transferring motion, wherein the handle rotates the driving gear, and a grip ring is securely disposed outside the idle gear axle, and when the grip ring is rotating relative to the handle, the driving gear is rotated and rotates the driven gear in a reverse direction through the idle gear, wherein the driving gear also has a first inside ratchet surface, and the driven gear also has a second inside ratchet surface; further comprising a reversing means which includes a reversing member, a first pawl member and a second pawl member, and a reversing switch, wherein the driving gear, the driven gear and the transmission seat are all sleeved on the reversing member, and the reversing member is sleeved on the main shaft, being able to rotate the main shaft; wherein the first pawl member is provided with a first pawl and a second pawl selectively engaging with the first ratchet surface, wherein the first pawl slides over the first ratchet surface in a first direction, while engaging with the first ratchet surface for transmission in a second direction, and the second pawl engages with the first ratchet surface for transmission in the first direction, while sliding over the first ratchet surface in the second direction; wherein the second pawl member is provided with a third pawl and a fourth pawl selectively engaging with the second ratchet surface, wherein the third pawl slides over the second ratchet surface in the first direction, while engaging with the second ratchet surface for transmission in the second direction, and the fourth pawl engages with the second ratchet surface for transmission in the first direction, while sliding over the second ratchet surface in the second direction; wherein the reversing switch can set the first pawl member and the second pawl member in a first state and a second state, in the first state, the first pawl and the third pawl respectively engage with the first ratchet surface and the second ratchet surface at the same time; in the second state, the second pawl and the fourth pawl respectively engage with the first ratchet surface and the second ratchet surface at the same time; wherein the first direction is a clockwise or counterclockwise direction, and the second direction is a reverse direction of the first direction; wherein the reversing switch comprises a central shaft, a first ball plug and a second ball plug; a front end of the central shaft is provided with a helical sliding slot, the bi-directional screwdriver further comprises a head cover sleeved on a front end of the reversing member, a guide way parallel to the axis of the main shaft is provided on the head cover, and a push button assembly slidable along the guide way and the sliding slot is provided in the guide way for controlling a position of the central shaft so as to set a rotation direction of the main shaft.
2. The bi-directional screwdriver as in claim 1, wherein the first pawl member and/or the second pawl member are fan-shaped, wherein the first pawl and the second pawl, the third pawl and the fourth pawl are fan-shaped toothed surfaces.
3. The bi-directional screwdriver as in claim 2, wherein the central shaft is provided through an inside of the reversing member, the first ball plug and the second ball plug are secured to the central shaft successively, the first ball plug and the second ball plug engage with recesses on the bottom surfaces of the fan-shaped first pawl member and the second pawl member respectively.
4. The bi-directional screwdriver as in claim 3, wherein an elastic member is fitted between the first and the second ball plug and the central shaft.
5. The bi-directional screwdriver as in claim 4, wherein the first pawl member and the second pawl member are mounted on a secondary shaft and the secondary shaft is parallel to the reversing member.
6. The bi-directional screwdriver as in claim 1, further comprising a speed increasing mechanism comprising a gear shaft arranged at a tail part of the driving gear and a speed increasing planetary gear mechanism which comprises a gear ring securely connected to the grip ring, three planetary gears engaging between the gear shaft and the gear ring, and a planetary carrier sleeve connected to the handle, when the gear ring rotates relative to the handle, the planetary carrier sleeve rotating the planetary gears which rotates the gear shaft in increased speed, and the gear shaft inputting a speeded-up rotation to the driving gear.
7. The bi-directional screwdriver as in claim 6, wherein the gear shaft has thereon a first gear surface engaging with the planetary gears, a smooth surface and a second gear surface, an internal gear is provided on an inner circumferential surface of the planetary carrier sleeve which is arranged able to slide between an engaging position and a disengaged position on the gear shaft, when the planetary carrier sleeve slides to the engaging position, the planetary carrier sleeve engages with the planetary gears and the internal gear is located on the smooth surface of the gear shaft at the moment; when the planetary carrier sleeve slides to the disengaged position, the planetary carrier sleeve is disengaged from the planetary gears and the internal gear is located at the second gear surface and engages therewith.
8. The bi-directional screwdriver as in claim 7, further comprising a speed increasing switch for driving the planetary carrier sleeve to slide between the engaging position and the disengaged position.
9. The bi-directional screwdriver as in claim 8, wherein an outer sleeve is further provided outside the planetary carrier sleeve, and the handle is sleeved on an outside of the outer sleeve.
10. A bidirectional screwdriver, comprising: a handle, a main shaft, a gearing which comprises a driving gear, a driven gear, a transmission seat and an idle gear which is mounted on an idle gear axle on the transmission seat and is fitted between the driving gear and the driven gear for transferring motion, wherein the handle rotates the driving gear, and a grip ring is securely disposed outside the idle gear axle, and when the grip ring is rotating relative to the handle, the driving gear is rotated and rotates the driven gear in a reverse direction through the idle gear; further comprising a reversing member, a first pawl member, a second pawl member and a reversing switch; the handle outputs torque to the main shaft through the reversing member, the first pawl member and the second pawl; wherein the first pawl member is provided with a first pawl and a second pawl engaging with a first ratchet surface, wherein the first pawl slides over the first ratchet surface in a first direction, while engaging with the first ratchet surface for transmission in a second direction, and the second pawl engages with the first ratchet surface for transmission in the first direction, while sliding over the first ratchet surface in the second direction; the second pawl member is provided with a third pawl and a fourth pawl engaging with a second ratchet surface, wherein the third pawl slides over the second ratchet surface in the first direction, while engaging with the second ratchet surface for transmission in the second direction, and the fourth pawl engages with the second ratchet surface for transmission in the first direction, while sliding over the second ratchet surface in the second direction; wherein the reversing switch can set the first pawl member and the second pawl member in a first state and a second state, in the first state, the first pawl and the third pawl respectively engage with the first ratchet surface and the second ratchet surface at the same time; in the second state, the second pawl and the fourth pawl respectively engage with the first ratchet surface and the second ratchet surface at the same time; the first direction is a clockwise or counterclockwise direction, and the second direction is a reverse direction of the first direction; wherein the reversing switch comprises a central shaft, a first ball plug and a second ball plug; a front end of the central shaft is provided with a helical sliding slot, the bi-directional screwdriver further comprises a head cover sleeved on a front end of the reversing member, a guide way parallel to the axis of the main shaft is provided on the head cover, and a push button.
11. The bi-directional screwdriver as in claim 10, wherein the driving gear and the driven gear connect to a one-way clutch respectively.
12. The bi-directional screwdriver as in claim 11, wherein the one-way clutch includes the first pawl, the second pawl, the third pawl and the fourth pawl, as well as the first ratchet surface and the second ratchet surface engaging with the first pawl, the second pawl, the third pawl and the fourth pawl.
13. The bi-directional screwdriver as in claim 12, wherein the reversing member has openings which are corresponding to the first pawl member and the second pawl member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiment One
(48) Referring to
(49) A full description of the structure, operation and principle of operation of the manually actuated screwdriver 100 in this embodiment is set forth as follows:
(50) 1 Overall Structure of Screwdriver 100
(51) The screwdriver 100 includes a main shaft 105, a transmission mechanism 120 and a rotation device. In this embodiment, the rotation device is a handle 121, in which the torque inputted from the handle 121 in either directions (either of clockwise or counterclockwise) is transferred to the main shaft 105, causing the main shaft 105 to output torque in a predetermined direction (one of clockwise and counterclockwise). The transmission mechanism 120 is mounted on the main shaft 105 for transferring the driving torque of the handle 121 to the mains shaft 105. By means of the driver bit mounted on the main shaft 105, screwdriver bits 101 of various models can be mounted for outputting torque.
(52) When observed from the outside, the screwdriver 100 also includes a head cover 108 and a grip ring 113.
(53) The head cover 108 is securely coupled to the main shaft 105 through a pin 106, so that the head cover 108 and the main shaft 105 rotate together.
(54) The grip ring 113 and the handle 121 are provided for being gripped by two hands of an operator respectively, in which, the grip ring 113 is stationary when being gripped, and the handle 121 can rotate relative to the grip ring 113 in either directions (either of clockwise or counterclockwise). The stationary grip ring 113 is the basis of the rotation of each of the components in the screwdriver 100.
(55) 2 Transmission Mechanism 120
(56) As shown in
(57) 2.1 Structure of Transmission Mechanism 130
(58) As shown in
(59) The driving gear 118, transmission seat 114 and driven gear 111 are coaxially sleeved on the reversing member 115 of the reversing means 110 successively in clearance engagement, in which the reversing means 110 leads the driving gear and the driven gear to form a one-way clutch relationship, respectively, with the main shaft 105, that is, in one direction, the driving gear rotates the main shaft and the other driven gear rotates idly; in the other direction, the driving gear and the driven gear are functionally interchanged, with the driven gear which was previously rotating idly causing the main shaft to rotate, and the driving gear now rotating idly relative to the main shaft. The detailed embodiment of the one-way clutch relationship will be described in the following chapter 2.2 and 2.3.
(60)
(61) The transmission seat 114 also includes threaded radial holes 132 used for securing the grip ring 113 which is securely coupled to the transmission seat 114 through screws 112. In this embodiment, threaded holes 134 are also provided on the idle gear shaft 133 in the axial direction. For the structure to be compact, the threaded holes 134 can also be used for securing the grip ring 113, meanwhile the grip ring 113 also functions to limit the axial displacement of the idle gears 128. Naturally, the grip ring 113 of the present invention can also be securely coupled to the transmission seat 114 only through the threaded holes 132, and at the same time an axial stopping block may be provided through the threaded holes 134, or blocking members such as blocking rings be provided on the idle gear shaft 133, for limiting the axial displacement of the idle gears 128.
(62) 2.2 The Structure and Principle of the Switching Mechanism 110
(63) As shown in
(64) As shown in
(65) In other embodiments, the number of the shaped surfaces can be one, two or more than three, all being able to achieve the object of the present invention, which is not limited by the present invention. Correspondingly, the number of the roller pins in each set can be one, two or more than three, or the number of the roller pins can even be smaller than or larger than the number of the shaped surfaces. For example, the reversing member 115 in this embodiment is provided with six slots in two sets thereon, for mounting the roller pins 127-1 and 127-2. Even if some of the slots are not provided with roller pins therein, but as long as there is at least one roller pin in each set of slot, the object of the present invention can be achieved.
(66) Above all, as long as the driving gear and the driven gear of the transmission mechanism 130 engage with the shaped surface through the roller pins respectively, the object of the present invention can be achieved and the present invention does not limit them. The roller pins of the present invention may also be replaced with other rolling members, such as roller balls, conical rollers, etc., and meanwhile, the shape of the corresponding shaped surface and the inner circumferential surface match with the shape of the rolling member, such as the shaped surface and the inner circumferential surface being arranged to be a loop surface or conical surface. Naturally, each shaped surface 131 can also be machined into two sections of operating surfaces, corresponding to two sets of roller pins 127-1 and 127-2 respectively, so as to achieve the object of the present invention as well. The diameters of the inner circumferential surface 135 and the inner circumferential surface 138 in this embodiment are the same, and if they are different, as long as roller pins of suitable diameters are selected to engage with the corresponding shaped surfaces, the object of the present invention can also be achieved.
(67) The operating principles of the reversing means 110 serving as a one-way clutch and a direction switch in the two operating states are respectively illustrated with reference to the accompanying drawings of
(68)
(69) When the driving gear 118 is rotating in clockwise direction, the inner circumferential surface 138 entrains the roller pin 127-2 to rotate in clockwise direction, and the roller pin 127-2 is subject to a rightward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-2 by the inner circumferential surface 138 and the shaped surface 131 are rightward, such that the roller pin 127-2 is clamped by the wedge angle formed between the shaped surface 131 and the inner circumferential surface 138, rotating the main shaft 105 in clockwise direction. At this point, the driven gear 111 is rotating in counterclockwise direction, and the roller pin 127-1 engaging with the inner circumferential surface 135 is also rotating in counterclockwise direction, which is subject to a leftward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-1 by the inner circumferential surface 135 and the shaped surface 131 are leftward; because of the dimension of the left side radial clearance of the roller pin being greater than the diameter of the roller pin, the roller pin 127-1 is caused to be in loose state, and, correspondingly, the driven gear 111 rotates idly in relation to the main shaft 105.
(70) When the driving gear 118 is rotating in counterclockwise direction, the inner circumferential surface 138 rotates the corresponding roller pin 127-2 in counterclockwise direction, and the roller pin is subject to a leftward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-2 by the inner circumferential surface 138 and the shaped surface 131 are leftward; because of the dimension of the left side radial clearance of the roller pin 127-2 being greater than the diameter of the roller pin, the roller pin 127-2 is caused to be in loose state, therefore, the driven gear 111 is rotating idly in relation to the main shaft 105 at this point. However, because of the existence of the idle gear 128, the driven gear 111 is caused to be rotating in clockwise direction. the inner circumferential surface 135 rotates the corresponding roller pin 127-1 in clockwise direction, and the roller pin 127-1 is subject to a rightward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-1 by the inner circumferential surface 135 and the shaped surface 131 are rightward, such that the roller pin 127-1 is clamped by the wedge angle formed between the shaped surface 131 and the inner circumferential surface 135, rotating the main shaft 105 in clockwise direction.
(71) Accordingly, no matter if the handle rotates the driving gear in clockwise direction or counterclockwise direction, the main shaft 105 rotates in clockwise direction in the first operating state.
(72)
(73) When the driving gear 118 is rotating in clockwise direction, the inner circumferential surface 138 rotates the corresponding roller pin 127-2 in clockwise direction, and the roller pin is subject to a rightward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-2 by the inner circumferential surface 138 and the shaped surface 131 are rightward; because of the dimension of the right side radial clearance of the roller pin 127-2 being greater than the diameter of the roller pin, the roller pin 127-2 is caused to be in loose state, therefore, the driving gear 118 is rotating idly in relation to the main shaft 105 at this point. However, because of the existence of the idle gear 128, the driven gear 111 is caused to be rotating in counterclockwise direction. The inner circumferential surface 135 rotates the corresponding roller pin 127-1 in counterclockwise direction, and the roller pin 127-1 is subject to a leftward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-1 by the inner circumferential surface 135 and the shaped surface 131 are leftward, such that the roller pin 127-1 is clamped by the wedge angle formed between the shaped surface 131 and the inner circumferential surface 135, rotating the main shaft 105 in counterclockwise direction.
(74) When the driving gear 118 is rotating in counterclockwise direction, the inner circumferential surface 138 rotates in counterclockwise direction, and the roller pin 127-2 is subject to a leftward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-2 by the inner circumferential surface 138 and the shaped surface 131 are leftward, such that the roller pin 127-2 is clamped by the wedge angle formed between the shaped surface 131 and the inner circumferential surface 138, rotating the main shaft 105 in counterclockwise direction. At this point, the driven gear 111 is rotating in clockwise direction, and the roller pin 127-1 engaging with the inner circumferential surface 135 is also rotating in clockwise direction, which is subject to a rightward friction on the shaped surface 131, that is, both of the forces applied to the roller pin 127-1 by the inner circumferential surface 135 and the shaped surface 131 are rightward; because of the dimension of the right side radial clearance of the roller pin being greater than the diameter of the roller pin, the roller pin 127-1 is caused to be in loose state, and, correspondingly, the driven gear 111 rotates idly in relation to the main shaft 105.
(75) Accordingly, no matter if the handle rotates the driving gear in clockwise direction or counterclockwise direction, the main shaft 105 rotates in counterclockwise direction in the second operating state.
(76) Above all, the reversing means 110 achieves the one-way clutch function in two operating states respectively.
(77) Referring to
(78) 2.3 the Operating Method of the Embodiment is Described with Reference to the Accompanying Figures as Follows
(79) 2.3.1 First, the reversing member 115 is rotated relative to the main shaft 105, and the positioning steel ball 124 is disposed in the desired one of the two positioning slots, as in the positioning slot 117-1 as shown in
2.3.1.1 The operator holds the grip ring 113 with one hand, and the other hand rotates the handle 121 in clockwise direction to rotate the driving gear 118 to rotate in clockwise direction. At this point, the inner circumferential surface 138 of the driving gear 118 and the shaped surface 131 of the main shaft 105 clamp the corresponding roller pin 127-2, rotating the main shaft 105 in clockwise direction. The idle gear 128 rotates the driven gear 111 in counterclockwise direction, and the roller pin 127-1 corresponding to the driven gear 111 is in loose state, being able to roll, causing the driven gear 111 to rotate idly on the main shaft 105. Therefore, the driven gear does not function at this point.
2.3.1.2 The operator rotates the handle 121 in counterclockwise direction to rotate the driving gear 118 to rotate in counterclockwise direction. At this point, the roller pin 127-2 corresponding to the driving gear 118 is in loose state, being able to roll, causing the driving gear 118 to rotate idly on the main shaft 105. The idle gear 128 rotates the driven gear 111 in clockwise direction, and the roller pin 127-1 corresponding to the driven gear 111 is clamped, and the main shaft 105 is rotated in clockwise direction.
(80) Above all, it is achieved that the main shaft rotates in clockwise direction, no matter in which direction the handle 121 rotates.
(81) 2.3.2 Then, the reversing member 115 is rotated relative to the main shaft 105, and the positioning steel ball 124 is changed to be in the positioning slot 117-2, then the main shaft 105 is arranged to be able to rotate only in counterclockwise direction, and the embodiment is in the second operating state. The operator holds the grip ring 113 with one hand, and the main shaft rotates in counterclockwise direction no matter if the other hand rotates the handle in clockwise direction or counterclockwise direction.
3. The Reversing Means 110 is Further Improved in its Structure.
(82) Referring to
(83) The control of the reversing member 115 by the push button assembly 126 is achieved through a spatial cam mechanism. As shown in
(84) To achieve the direction switching without a push button assembly 126, the operator has to hold the main shaft and the reversing member 115 (or the components that are easy to hold, and are respectively securely connected with the above two components) with two hands respectively, and rotate them oppositely. But with the push button assembly 126 disposed, the operator can push it only with one finger to achieve the direction switching. This improvement greatly facilitates the use of the reversing means 110.
(85) In addition, when the method of using the push button assembly 126 to control the rotation of the reversing member 115 is adopted, the structure of the positioning steel ball 124 and two positioning slots can be cancelled. As long as the reversing member 116 can be pushed through the push button assembly 126, and consequently the roller pin is pushed to reach the operation position of the one-way clutch, the object of the present invention can be achieved.
(86) The embodiment also includes structures limiting the unnecessary axial displacement of each component, such as a step, a stop ring, a fastener, etc., and various bearings, shaft sleeve with oil, etc. that are arranged for smooth rotation, which are not detailed described here, and are not limited by the present invention.
(87) In general operations, the grip ring 113 of the embodiment is stationary when being held, that is, compared with an ordinary screwdriver without bi-directional multispeed transmission, the efficiency is doubled. But in actual operations, the grip ring 113 can also be caused to rotate in reverse direction relative to the handle 121, and then the rotation speed of the main shaft 105 is double of that of the handle 121, i.e. the efficiency is quadruple, compared with an ordinary screwdriver without bi-directional multispeed transmission.
Embodiment Two
(88) The embodiment is similar to Embodiment One, the only difference is that the reversing means 110 in Embodiment One is replaced with the ratchet-pawl reversing means as shown in
(89)
(90) At this point, if the handle 121 is rotated in clockwise direction, the driving gear 118 is rotated in clockwise direction, and the pawl 224b slides over the inside ratchet surface 238 without transferring torque to the main shaft 105. The driven gear 111 is rotated by the idle gear 128 to rotate in counterclockwise direction, and the inside ratchet surface 235 can transfer torque to the main shaft 105 through the pawl 214b engaging with it, to rotate the main shaft in counterclockwise direction.
(91) If the handle 121 is rotated in counterclockwise direction, the driving gear 118 is rotated in counterclockwise direction, and the inside ratchet surface 238 can transfer torque to the main shaft 105 through the pawl 224b engaging with it, to rotate the main shaft in counterclockwise direction. The driven gear 111 is rotated in clockwise direction, and the pawl 214b slides over the inside ratchet surface 235, that is, the driven gear 111 rotates idly relative to the main shaft 105.
(92) Therefore, no matter if the handle rotates the driving gear in clockwise direction or counterclockwise direction, in the first operating state, the main shaft 105 in the embodiment rotates in counterclockwise direction.
(93)
(94) Thus, by toggling the reversing member 215 in relation to the main shaft 105 and using the opening end thereof to cause a suitable pawl to engage with the inside ratchet surface, the switching between the first operating state and the second operating state can be achieved.
Embodiment Three
(95) The embodiment is similar to Embodiment One, the only difference is that the reversing means 110 in Embodiment One is replaced to be a stopping-block reversing means as shown in
(96)
(97) At this point, if the handle 121 is rotated in clockwise direction, the driving gear 118 is rotated in clockwise direction, and the inside toothed surface 238 can transfer torque to the main shaft 105 through the stopping block 324b engaging with it, to rotate the main shaft in clockwise direction. The driven gear 111 is rotated by the idle gear 128 to rotate in counterclockwise direction, and the stopping block 314b slides over the inside toothed surface 335 without transferring torque to the main shaft 105, that is, the driven gear 111 rotated idly relative to the main shaft 105.
(98) If the handle 121 is rotated in counterclockwise direction, the driving gear 118 is rotated in counterclockwise direction, and the stopping block 324b slides over the inside toothed surface 235 without transferring torque to the main shaft 105. The driven gear 111 is rotated by the idle gear 128 in clockwise direction, and the inside toothed surface 335 can transfer torque to the main shaft 105 through the stopping block 314b engaging with it, to rotate the main shaft in clockwise direction.
(99) Therefore, no matter if the handle rotates the driving gear in clockwise direction or counterclockwise direction, in the first operating state, the main shaft 105 in the embodiment rotates in clockwise direction.
(100)
(101) Therefore, by pushing the reversing member 315 in relation to the main shaft 105 and using the acting ends of openings thereof to cause a suitable stopping block to engage with the inside toothed surface, the switching between the first operating state and the second operating state can be achieved.
Embodiment Four
(102) The embodiment is a variation of the stopping block in Embodiment Three, that is, the outside end face of the stopping block is changed to be a plane surface. Take the components corresponding to the driving gear 118 as shown in
Embodiment Five
(103) The embodiment is a variation of the stopping block and the reversing member in Embodiment Three. Take the component corresponding to the driving gear 118 as shown in
Embodiment Six
(104) The embodiment discloses another reversing means, as shown in
(105) The first pawl member 211 and the second pawl member 212 have similar structures, both including a first fan-shaped pawl, a second fan-shaped pawl and the fan-shaped middle portion therebetween. Take the first pawl member 211 as an example,
(106) The first surfaces of the first pawl member 211 and the second pawl member 212 face the toothed surfaces of the first ratchet surface 311 at the inside of the driving gear 118 and the second ratchet surface 321 at the inside of the driven gear 111, respectively. Specifically, the teeth of the fan-shaped pawl of the first pawl member 211 (including the first fan-shaped pawl 2111 and the second fan-shaped pawl 2112) face the teeth of the first ratchet surface 311, and the teeth of the fan-shaped pawl (including the first fan-shaped pawl and the second fan-shaped pawl) of the second pawl member 212 face the teeth of the second ratchet surface 321. The second surfaces of the first pawl member 211 and the second pawl member 212 face the surface of the central shaft 220 respectively. Specifically, the second surface of the first pawl member 211 faces the first ball plug 221, and the second surface of the second pawl member 212 faces the second ball plug 222. By rotating the central shaft 220, the first ball plug 221 is caused to come into contact with the first side wall 2114 of the recess 2113 of the first pawl member 211, and at the same time, the second ball plug 222 is caused to come into contact with the first side wall of the recess of the second pawl member 212. At this point the bi-directional screwdriver of the present invention is in the first operating mode; or, the first ball plug 221 is caused to come into contact with the second side wall 2115 of the recess 2113 of the first pawl member 211, and at the same time the second ball plug 222 is caused to come into contact with the second side wall of the recess of the second pawl member 212. At this point the bi-directional screwdriver of the present invention is in a second operating mode.
(107) When the bi-directional screwdriver of the present invention is in the first operating mode, as shown in
(108) At the same time, when the moving direction of the teeth of the second ratchet surface 321 at the first fan-shaped pawl of the second pawl member 212 is directing at the second fan-shaped portion from the first fan-shaped portion of the second pawl member 212, that is, when the second ratchet surface 321 rotates in clockwise direction, because the second ball plug 222 contacts the first side wall of the recess of the second pawl member 212, the second ratchet surface 321 cannot cause the second pawl member 212 to rotate with it together, that is, the teeth of the first fan-shaped pawl of the second ratchet member 212 do not engage with the teeth of the second ratchet surface 321 for transmission; and when the moving direction of the teeth of the second ratchet surface 321 at the first fan-shaped pawl of the second pawl member 212 is directing at the first fan-shaped portion from the second fan-shaped portion of the second pawl member 212, that is, when the second ratchet surface 321 rotates in counterclockwise direction, because the second ball plug 222 contacts the first side wall of the recess of the second pawl member 212, the second ratchet surface 321 can cause the second pawl member 212 to rotate with it together, that is, the teeth of the first fan-shaped pawl of the second pawl member 212 engages with the teeth of the second ratchet surface 321 for transmission. The rotation of the second pawl member 212 is transferred to the reversing member 115′ through the secondary shaft 210, so as to rotate the reversing member 115′.
(109) Because of the aforementioned transmission among the idle gear 128 and the driving gear 118 and the driven gear 111, when the grip ring 113 is stationary, the rotation direction of the second ratchet surface 321 is reverse to the first ratchet surface 311. It thus can be known that in the first operating mode of the present invention, when the inputted torque from the handle is clockwise torque, it causes the first ratchet surface 311 to rotate in clockwise direction, and the second ratchet surface 321 in counterclockwise direction. At this point the first pawl member 211 does not connect with the first ratchet surface 311, and the second pawl member 212 connects with the second ratchet surface 321. Therefore, the second pawl member 212 rotates the reversing member 115′ in counterclockwise direction, and the outputted torque is counterclockwise torque; when the inputted torque from the handle is counterclockwise torque, it causes the first ratchet surface 311 to rotate in counterclockwise direction, and the second ratchet surface 321 in clockwise direction. At this point the first pawl member 211 connects with the first ratchet surface 311, and the second pawl member 212 does not connect with the second ratchet surface 321. Therefore, the first pawl member 211 rotates the reversing member 115′ in counterclockwise direction, and the outputted torque is counterclockwise torque.
(110) When the bi-directional screwdriver of the present invention is in the second operating mode, as shown in
(111) At the same time, when the moving direction of the teeth of the second ratchet surface 321 at the second fan-shaped pawl of the second pawl member 212 is directing at the second fan-shaped portion from the first fan-shaped portion of the second pawl member 212, that is, when the second ratchet surface 321 rotates in clockwise direction, because the second ball plug 222 contacts the second side wall of the recess of the second pawl member 212, the second ratchet surface 321 can cause the second pawl member 212 to rotate with it together, that is, the teeth of the second fan-shaped pawl of the second ratchet member 212 engage with the teeth of the second ratchet surface 321 for transmission; the rotation of the second pawl member 212 is transferred to the reversing member 115′ through the secondary shaft 210, so as to rotate the reversing member 115′. When the moving direction of the teeth of the second ratchet surface 321 at the second fan-shaped pawl of the second pawl member 212 is directing at the first fan-shaped portion from the second fan-shaped portion of the second pawl member 212, that is, when the second ratchet surface 321 rotates in counterclockwise direction, because the second ball plug 222 contacts the second side wall of the recess of the second pawl member 212, the second ratchet surface 321 cannot cause the second pawl member 212 to rotate with it together, that is, the teeth of the first fan-shaped pawl of the second pawl member 212 do not engage with the teeth of the second ratchet surface 321 for transmission.
(112) Because of the aforementioned transmission among the idle gear 128 and the driving gear 118 and the driven gear 111, when the grip ring 113 is stationary, the rotation direction of the second ratchet surface 321 is reverse to the first ratchet surface 311. It thus can be known that in the second operating mode of the present invention, when the inputted torque from the handle is clockwise torque, it causes the first ratchet surface 311 to rotate in clockwise direction, and the second ratchet surface 321 in counterclockwise direction. At this point the first pawl member 211 connects with the first ratchet surface 311, and the second pawl member 212 does not connect with the second ratchet surface 321. Therefore, the first pawl member 211 rotates the reversing member 115′ in clockwise direction, and the outputted torque is clockwise torque; when the inputted torque from the handle is counterclockwise torque, it causes the first ratchet surface 311 to rotate in counterclockwise direction, and the second ratchet surface 321 to rotate in clockwise direction. At this point the first pawl member 211 does not connect with the first ratchet surface 311, and the second pawl member 212 connects with the second ratchet surface 321. Therefore, the first pawl member 211 rotates the reversing member 115′ in counterclockwise direction, and the outputted torque is clockwise torque.
(113) As aforementioned, by rotating the central shaft 220, the bi-directional screwdriver of the present invention can switch and select between the first operating mode and the second operating mode. For the convenient of use, in the embodiment, a helical sliding slot 116′ is arranged at the front end of the central shaft 220. The head cover 108 is arranged with a sliding slot which is parallel to the axis of the main shaft 105. The sliding slot is provided with a push button assembly 126 which is slidable along the sliding slot, for controlling the position of the central shaft so as to set the rotation direction of the main shaft 105.
(114) The push button assembly 126 achieves the controlling of the central shaft 220 through a spatial cam mechanism. As shown in
(115) Above noted are several embodiments of a screwdriver having bi-directional mechanical converter, which is also suited for wrenches, especially with Embodiment Six. No matter which direction of the rotation torque inputted from the screwdriver or wrench is, the bi-directional mechanical converter transfers torque to the main shaft of screwdriver or wrench for output according to a predetermined direction.
(116) On the basis of the above screwdriver or wrench having bi-directional mechanical converter, the present invention further provides a bi-directional screwdriver or wrench having speed increasing mechanism. A speed increasing bi-directional screwdriver is described in the following with reference to embodiments.
(117)
(118)
(119)
(120) In the embodiment, the number of the teeth of the gear ring 91 is 36, and the number of the teeth of the gear of the planetary gear 92 is 12, and thereby the speed increasing planetary gear mechanism 9 causes the rotation inputted from the handle 2 to be increased by four times of speed and then the rotation is transferred to the driving gear 8 of the bi-directional mechanical converter. In other embodiments, other speed ratio can be configured according to actual requirements.
(121) In the screwdriver of the embodiment, although the rotation speed of the main shaft 105 is increased through speed increasing mechanism 7, the screwdriver operating efficiency under low torque requirement operating situations can be improved, whereas with the increase of the rotation speed, the outputted torque of the screwdriver is decreasing, it cannot meet the requirement of use under high torque requirement operation situation. Therefore, in the embodiment, the speed increasing mechanism part 7 is further arranged with a clutching feature, that is, to cause the speed increasing mechanism to engage when under low torque requirement operation situation so as to improve the rotation speed outputted by the screwdriver, and to detach when under high torque requirement operation situation so as to increase the outputted torque by the screwdriver. The realizing of the clutching feature in the embodiment will be described as follows.
(122) As shown in
(123) In the embodiment, an outer sleeve 11 is provided about the outside the planetary carrier sleeve 10, a handle 121 is sleeved on the outside of the outer sleeve 11, the rotating inputted by the handle 121 is transferred to the planetary carrier sleeve 10 through the outer sleeve 11. It can be understood by the person skilled in the art that, in other embodiments, other connection method can be used between the handle 2 and the planetary carrier sleeve 10 to transfer the inputted rotation to the planetary carrier sleeve 10.
(124) The invention has been exemplified above with reference to specific embodiments. However, it should be understood that a multitude of modifications and varieties can be made by a common person skilled in the art based on the conception of the present invention. Therefore, any technical schemes, acquired by the person skilled in the art based on the conception of the present invention through logical analyses, deductions or limited experiments, fall within the scope of the invention as specified in the claims.