Mounting systems for power, communication and fiber optic cables
09837185 · 2017-12-05
Assignee
Inventors
- Richard L. Korczak (Channahon, IL, US)
- John C. Chamberlain (Hickory, NC, US)
- Ronald A. Vaccaro (Shorewood, IL, US)
Cpc classification
H02G3/26
ELECTRICITY
H01B7/40
ELECTRICITY
H02G3/30
ELECTRICITY
International classification
H02G7/20
ELECTRICITY
H02G3/00
ELECTRICITY
F16L3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01B7/40
ELECTRICITY
G02B6/44
PHYSICS
Abstract
An assembly includes: a foundation structure; first and second cables having a flattened profile; and a mounting member engaging the first and second cables such that the first and second cables are arranged in stacked relationship and are mounted to the foundation structure.
Claims
1. An assembly, comprising: a foundation structure; first and second cables having a flattened profile; and a mounting member engaging the first and second cables such that the first and second cables are arranged in stacked relationship and are mounted to the foundation structure, wherein the mounting member comprises: a relatively narrow central portion; and first and second end portions mounted on respective opposed ends of the central portion; each of the first and second end portions including front and rear opposed faces; wherein each of the front face of the first end portion and the rear face of the first end portion has a first mounting feature, and wherein the rear face of the second end portion and the front face of the second end portion has a second mounting feature configured to mate with the first mounting feature.
2. The assembly defined in claim 1, wherein the first end portion has an end face with a third mounting feature, and the second end portion has an end face with a fourth mounting feature configured to mate with the third mounting feature.
3. The assembly defined in claim 1, wherein the first mounting feature is a split boss latch, and the second mounting feature is a latch-receiving aperture.
4. The assembly defined in claim 2, wherein the third mounting feature is a split boss latch, and the fourth mounting feature is a latch-receiving aperture.
5. The assembly defined in claim 1, wherein the mounting member is formed as a unitary member.
6. The assembly defined in claim 1, wherein the mounting member comprises a first mounting member, and further comprising a second mounting member identical to the first mounting member; wherein the first mounting member is attached to the second mounting member, with one of the first mounting feature of the first mounting member mating with one of the second mounting features of the second mounting member, and with one of the second mounting features of the first mounting member mating with one of the first mounting features of the second mounting member; and wherein the first cable is captured between the first and second mounting members.
7. The assembly defined in claim 1, wherein the first and second cables are power cables.
8. The assembly defined in claim 1, wherein the foundation structure is an antenna tower or a component thereof.
9. An assembly, comprising: a foundation structure comprising an antenna tower or a component thereof; first and second power cables having a flattened profile; and a mounting member engaging the first and second cables such that the first and second cables are arranged in stacked relationship and are mounted to the foundation structure, wherein the mounting member comprises: a relatively narrow central portion; and first and second end portions mounted on respective opposed ends of the central portion; each of the first and second end portions including front and rear opposed faces; wherein each of the front face of the first end portion and the rear face of the first end portion has a first mounting feature, and wherein the rear face of the second end portion and the front face of the second end portion has a second mounting feature configured to mate with the first mounting feature.
10. The assembly defined in claim 9, wherein the first end portion has an end face with a third mounting feature, and the second end portion has an end face with a fourth mounting feature configured to mate with the third mounting feature.
11. The assembly defined in claim 9, wherein the first mounting feature is a split boss latch, and the second mounting feature is a latch-receiving aperture.
12. The assembly defined in claim 10, wherein the third mounting feature is a split boss latch, and the fourth mounting feature is a latch-receiving aperture.
13. The assembly defined in claim 9, wherein the mounting member is formed as a unitary member.
14. The assembly defined in claim 9, wherein the mounting member comprises a first mounting member, and further comprising a second mounting member identical to the first mounting member; wherein the first mounting member is attached to the second mounting member, with one of the first mounting feature of the first mounting member mating with one of the second mounting features of the second mounting member, and with one of the second mounting features of the first mounting member mating with one of the first mounting features of the second mounting member; and wherein the first cable is captured between the first and second mounting members.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(26) The present invention is described with reference to the accompanying drawings, in which certain embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments that are pictured and described herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It will also be appreciated that the embodiments disclosed herein can be combined in any way and/or combination to provide many additional embodiments.
(27) Unless otherwise defined, all technical and scientific terms that are used in this disclosure have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the above description is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this disclosure, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that when an element (e.g., a device, circuit, etc.) is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
(28) Referring now to the figures, an antenna tower, designated at 5, is shown in
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(30) Attachment of flat cables 12 to a foundation structure such as the antenna tower 5 can be achieved in multiple ways. Referring now to
(31) As shown in broken line in
(32) Referring now to
(33) As shown in
(34) Those skilled in this art will appreciate that other configurations of the mounting bracket 30 may be suitable. For example, the mounting bracket 30 may be configured to receive two or more flat power cables 12 within a single pair of the arms 34a-d, particularly if it is anticipated that a large number of flat power cables 12 are to be secured. Also, the shapes of the barbs 36 or any securing protrusion may vary. Further, the mounting bracket 30 may be employed to secure cables of other cross-sectional shapes; for example, cables that are round, oval, rectangular, square, or the like may be secured with a mounting bracket 30 that has arms 34 of corresponding shape. Moreover, in some embodiments the mounting bracket 30 may be employed to secure other types of cable, or even other elongate members or components; exemplary alternative cables include fiber optic cables, twisted pair cables, coaxial cables, and cables that are hybrids of these different types.
(35) It will also be appreciated that, although the ladder 10 shown herein represents one or more structures or components of an antenna tower, other structures, such as water towers, may also serve as a foundation structure for the adapter 20 and mounting bracket 30 to mount multiple elongate members or components in a stacked, staggered arrangement.
(36) Referring now to
(37) The end portion 116a includes a split boss latch 122 on its front face and a second split boss latch 124 on its opposed rear face. A third split boss latch 126 extends outwardly from the end face of the end portion 116a. In the illustrated embodiment, the split boss latches 122, 124 are similar in size and configuration, whereas the split boss latch 126 is larger; however, in other embodiments all of the split boss latches may be of the same size.
(38) The end portion 116b includes latch-receiving apertures 132, 134 in its front and rear faces. The latch-receiving apertures 132, 134 are sized to receive split boss latches 122, 124. The end portion 116b also includes a latch-receiving aperture 136 in its end face that is sized to receive the split boss latch 126.
(39) In the illustrated embodiment, the cable hanger 110 is formed as a unitary member. The cable hanger 110 may be formed of a polymeric material, such as glass reinforced polypropylene, nylon or acetal. If formed of a polymeric material, the cable hanger 110 may be injection-molded.
(40) As can be seen in
(41) It will also be apparent that any number of flat cables 12 can be assembled in a “stacked” configuration. By simply orienting another cable hanger 110 in the orientation of the cable hanger 110′ in
(42) A stack of flat cables 12 may be secured to a foundation structure, such as a ladder 10 or angle adapter of an antenna tower 5 such as that shown in
(43) It should also be apparent that the cable hangers 110 can be employed to secure flat cables 12 in an endwise fashion. This arrangement can be achieved by securing two flat cables 12 within pairs of cable hangers 110 as described above, positioning the assembled cables/hangers endwise, then inserting the split boss latches 126 of the cable hangers 110 into the facing apertures 136. As with the stacked arrangement described above, any number of flat cables 12 can be arranged in this endwise manner.
(44) Those skilled in this art will recognize that the stacked and endwise arrangements of flat cables 12 described above may be combined, thereby creating a “grid” of flat cables 12.
(45) Notably, the stacked, endwise, and grid arrangements can all be achieved with a single configuration of cable hanger; it is not necessary to have “right-” and “left-handed” hangers, or to use a different type of hanger for the stacked and endwise arrangements. The universality of the cable hanger 12 can simplify the process of cable securing significantly.
(46) Those skilled in this art will recognize that the cable hanger 110 may take other forms. For example, the central portion of the cable hanger may take a different shape if a cable of a different cross-sectional profile (e.g., round) is to be captured with the hangers. Moreover, in some embodiments the cable hangers may be employed to secure other types of cable, or even other elongate members or components; exemplary alternative cables include fiber optic cables, twisted pair cables, coaxial cables, and cables that are hybrids of these different types.
(47) Also, the split boss latches and accompanying apertures may take another form: they may be oval, square, rectangular, etc., Also, another type of securing mechanism or system that has mounting features that can mate when the two cable hangers are brought together (e.g., different types of snaps, latches, pins, posts and the like) may be employed.
(48) Another technique for mounting cables to a foundation structure is illustrated in
(49) The jacket 204 includes a main body 212 and mounting features 206 that comprise two arms 208 with barbs 209 that form a receiving recess 210. The jacket 204 of the cable 200 may be formed of any material typically known to be suitable for protecting the inner components of a power cable. Exemplary materials include PVC and polyethylene. The jacket 204 may be formed in any manner known to those of skill in this art for forming an elongate jacket, and in some embodiments, the jacket 204 may be formed via extrusion process. In some embodiments, the mounting features 206 may be continuous over the length of the cable 200, while in other embodiments, the mounting features 206 may be discontinuous and/or intermittent along the length of the cable 200.
(50) As is shown in
(51) Referring now to
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(54) As with the cables 200, the jackets 304, 404 of the cables 300, 400 may be formed of any material typically known to be suitable for protecting the inner components of a power cable, with exemplary materials including PVC and polyethylene. The jackets 304, 404 may be formed in any manner known to those of skill in this art for forming an elongate jacket, including extrusion, and in some embodiments, the mounting features (i.e., the slots 306 and fingers 308 of the cable 300 and the notches 406 and fingers 408 of the cable 400) may be continuous or discontinuous/intermittent over the length of the cables 300, 400.
(55) As a further alternative, a fiber optic cable, designated broadly at 500, is illustrated in
(56) The jacket 504 surrounds the optical fibers 502 and any intervening layers. The jacket 504 includes a main body 512 that surrounds the optical fibers 502 and mounting features 506 (which in the illustrated embodiment are in the form of arms 508) extending from the main body 512 that form a receiving recess 510. As can be seen in
(57) As discussed above with respect to the cables 200, 300, 400, the jacket 504 may be formed of any material typically known to be suitable for protecting the inner components of a fiber optic cable. Exemplary materials include PVC and polyethylene. The jacket 504 may be formed in any manner known to those of skill in this art for forming an elongate unitary jacket; in some embodiments, the jacket 504 may be formed by an extrusion process that forms the main body 512 over the optical fibers 502 and the mounting features 506 at the same time. In some embodiments, the mounting features 506 may be continuous over the length of the cable 500; in other embodiments, the mounting features 506 may be discontinuous and/or intermittent along the length of the cable 500, a configuration that would require less material for the jacket 504.
(58) The stacked arrangement of cables 500 is illustrated again in
(59) Those skilled in this art will appreciate that, although the flat power cables 200, 300, 400 and the fiber optic cable 500 are illustrated and described herein, any cable having a jacket that surrounds a core of internal components may be suitable for application of this concept. For example, a communications cable having electrical conductors in its core (rather than power conductors or optical fibers) may also benefit from a jacket configured as described above; exemplary alternative cables include twisted pair cables, coaxial cables, and cables that are hybrids of these different types.
(60) Cables of the types discussed above must be raised onto antenna towers for mounting. Often, raising of cables is achieved with a device known as a hoisting grip. An assembly comprising a hoisting grip and a traditional round power cable secured therein is illustrated in
(61) As shown in
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(63) The spacers 650 may be formed of any material sufficiently rigid to maintain its shape when squeezed with a hoisting grip 610. Exemplary materials include polymeric materials such as EPDM rubber. The spacers 650 may be fixed to the cable 12 via any number of fastening methods, such as adhesives, threaded fasteners, and the like, or may simply rest against the flat surfaces of the cable 12 and be held in place by the squeezing action of the hoisting grip 610.
(64) In one embodiment, the spacers 650 are between about 5 and 12 inches in length. In other embodiments, the power cable assembly 670 (comprising the cable 12 and the spacers 650) has a diameter of between about 2 and 4 inches.
(65) The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the claims. The invention is defined by the following claims, with equivalents of the claims to be included therein.