Converter circuit with a switchable topology and method of converting power
09837918 · 2017-12-05
Assignee
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
H02M1/0032
ELECTRICITY
H02M3/33523
ELECTRICITY
H02M3/33571
ELECTRICITY
H02M3/3353
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A converter circuit includes an inverter and a controller. The inverter is configured to receive an input voltage and to convert the input voltage into a primary-side alternating-current (AC) voltage in a first inversion mode or a second inversion mode. Each of a first switch unit and a second switch unit in the inverter includes switches. When the converter circuit works in the first inversion mode, the controller controls switches of the first switch unit and the second switch unit to cooperatively switch on and switch off periodically according to an output voltage corresponding to the primary-side AC voltage. When the converter circuit works in the second inversion mode, the controller controls the first switch unit to operate independently, in which the switches of the first switch unit switch on and switch off periodically.
Claims
1. A converter circuit comprising: an inverter configured to receive an input voltage, and convert the input voltage into a primary-side alternating-current (AC) voltage, the inverter comprising: a first switch unit having a plurality of switches; a second switch unit having a plurality of switches; and a controller, wherein when the converter circuit works in a first inversion mode, the controller is configured to control the plurality of switches of the first switch unit and the second switch unit to cooperatively switch on and switch off periodically according to an output voltage of the converter circuit, and when the converter circuit works in a second inversion mode, the controller is configured to control the first switch unit to operate independently and the plurality of switches of the first switch unit switch on and switch off periodically; wherein the converter circuit has different voltage gains in the first inversion mode and in the second inversion mode, wherein after the controller receives a signal associated with an output state of the converter circuit being changed: the controller adjusts a gain associated with the output voltage and the input voltage to a first gain value to change the output voltage from a first voltage to a second voltage, and after the gain is adjusted, the controller switches an inversion mode of the converter circuit from the first inversion mode to the second inversion mode to change the output voltage from the second voltage to a target voltage, or the controller switches the inversion mode of the converter circuit from the second inversion mode to the first inversion mode to change the output voltage from the first voltage to the second voltage, and after the controller switches the inversion mode of the converter circuit, the gain is adjusted to change the output voltage from the second voltage to the target voltage.
2. The converter circuit as claimed in claim 1, further comprising: a transformer having a primary-side winding and a secondary-side winding, which is configured to convert the primary-side AC voltage into a secondary-side AC voltage; and a rectifier configured to rectify the secondary-side AC voltage into a direct-current (DC) voltage so as to generate the output voltage corresponding to the DC voltage; wherein the controller is further configured to control an operating frequency or a duty cycle of at least one of the plurality of switches of the first switch unit and the second switch unit, so as to adjust the gain associated with the output voltage and the input voltage.
3. The converter circuit as claimed in claim 2, further comprising: a filter electrically coupled to the rectifier, which is configured to stabilize the DC voltage so as to output the output voltage.
4. The converter circuit as claimed in claim 1, wherein the second switch unit comprises a first switch and a second switch, wherein in the second inversion mode, the controller is configured to control the first switch to maintain switched on or switched off, and configured to correspondingly control the second switch to maintain switched on or switched off.
5. The converter circuit as claimed in claim 4, wherein the first switch unit comprises a third switch and a fourth switch, wherein in the second inversion mode, the controller is configured to control the third switch and the fourth switch to convert the input voltage by a half-bridge converter topology or a single-ended forward converter topology.
6. The converter circuit as claimed in claim 4, wherein the first switch unit comprises a third switch and a fourth switch, and the controller comprises: a sampler configured to sample the output voltage to generate a sampling voltage; and an operational amplifier configured to compare the sampling voltage with a first reference voltage or compare the sampling voltage with a second reference voltage, to control at least one of the first switch, the second switch, the third switch, and the fourth switch.
7. The converter circuit as claimed in claim 1, wherein the first switch unit comprises a third switch and a fourth switch, the second switch unit comprises a first switch and a second switch; wherein in the first inversion mode, the controller is configured to control the first switch, the second switch, the third switch and the fourth switch to cooperate with each other to convert the input voltage by a full-bridge converter topology or an interleaved forward converter topology.
8. The converter circuit as claimed in claim 1, wherein after the gain is adjusted, the controller switches the inversion mode of the converter circuit from the first inversion mode to the second inversion mode to change the output voltage from the second voltage to the target voltage further comprising to maintain the first gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit to change the output voltage from the second voltage to the target voltage.
9. The converter circuit as claimed in claim 1, wherein after the gain is adjusted, the controller switches the inversion mode of the converter circuit from the first inversion mode to the second inversion mode to change the output voltage from the second voltage to a given voltage further comprising to maintain the first gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit to change the output voltage from the second voltage to a third voltage, and then to adjust the first gain value to change the output voltage from the third voltage to the target voltage.
10. The converter circuit as claimed in claim 1, wherein after the controller receives the signal associated with an output state of the convert circuit being changed, the controller switches the inversion mode of the converter circuit from the second inversion mode to the first inversion mode to change the output voltage from the first voltage to the second voltage, further comprising to maintain a gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit and the second switch unit to change the output voltage from the first voltage to the second voltage.
11. The converter circuit as claimed in claim 1, wherein after the controller receives the signal associated with an output state of the convert circuit being changed, the controller switches the inversion mode of the converter circuit from the second inversion mode to the first inversion mode to change the output voltage from the first voltage to the second voltage, further comprising to adjust the gain to change the output voltage from the first voltage to a third voltage, and then to maintain the gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit and the second switch unit to change the output voltage from the third voltage to the second voltage.
12. A method of converting power by a converter circuit, the converter circuit comprising an inverter, the inverter comprising a first switch unit and a second switch unit, each of the first switch unit and the second switch unit comprising a plurality of switches, the method comprising: the first switch unit and the second switch unit performing operations according to a first inversion mode or a second inversion mode of the converter circuit, such that the converter circuit converts an input voltage into an output voltage, wherein when the converter circuit works in the first inversion mode, switches of the first switch unit and the second switch unit cooperatively switch on and switch off periodically, and when the converter circuit works in the second inversion mode, the first switch unit operates independently and the plurality of switches of the first switch unit switch on and switch off periodically; receiving a signal associated with an output state of the convert circuit being changed, further comprising the following step (i) or step (ii): (i) adjusting a gain associated with the output voltage and the input voltage, such that a voltage value corresponding to the output voltage is changed to approach or be equal to a first given voltage value; and switching an operation from the first inversion mode to the second inversion mode after the gain is adjusted, such that the first switch unit and the second switch unit perform operations corresponding to the second inversion mode, and the voltage value corresponding to the output voltage approaches or is equal to a second given voltage value, wherein the first given voltage value is set to approach or be equal to the second given voltage value; (ii) switching the operation from the second inversion mode to the first inversion mode such that the voltage value corresponding to the output voltage is changed to approach or be equal to a first given voltage value, and after switching the operation from the second inversion mode to the first inversion mode, adjusting the gain associated with the output voltage and the input voltage such that the voltage value corresponding to the output voltage approaches or is equal to the second given voltage value.
13. The method as claimed in claim 12, further comprising: before switching the operation between the first inversion mode and the second inversion mode, and adjusting the gain associated with the output voltage and the input voltage, determining whether the voltage value corresponding to the output voltage is equal to the first given voltage value.
14. The method as claimed in claim 12, further comprising: after switching the operation between the first inversion mode and the second inversion mode, determining whether the voltage value corresponding to the output voltage is equal to the second given voltage value.
15. The method as claimed in claim 12, wherein adjusting the gain associated with the output voltage and the input voltage further comprises: adjusting an operating frequency or the duty cycle of the plurality of switches of at least one of the first switch unit and the second switch unit.
16. The method as claimed in claim 12, wherein adjusting the gain associated with the output voltage and the input voltage further comprises: deactivating a driving operation of the inverter, and performing discharging through an output capacitor to decrease the gain associated with the output voltage and the input voltage.
17. The method as claimed in claim 12, further comprising: before switching the operation between the first inversion mode and the second inversion mode, determining whether a command of changing the output voltage is received or whether the output voltage is smaller than a reference voltage.
18. The method as claimed in claim 12, wherein switching the corresponding inversion mode further comprises: in a condition of maintaining the gain associated with the output voltage and the input voltage before and after switching the operation between the first inversion mode and the second inversion mode, switching an operating frequency or a duty cycle of at least one of the first switch unit and the second switch unit.
19. The method as claimed in claim 12, wherein switching the corresponding inversion mode further comprises: when the operation between the first inversion mode and the second inversion mode is switched, keeping an operating frequency or a duty cycle of the plurality of switches of at least one of the first switch unit and the second switch unit.
20. The method as claimed in claim 12, wherein switching the inversion mode further comprises: when the operation between the first inversion mode and the second inversion mode is switched, synchronously adjusting an operating frequency or a duty cycle of the plurality of switches of at least one of the first switch unit and the second switch unit, such that the voltage value corresponding to the output voltage is equal to the second given voltage value.
21. The method as claimed in claim 12, wherein switching the operation from the first inversion mode to the second inversion mode after the gain is adjusted further comprising to maintain a gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit to change the first given voltage value to the second given voltage value.
22. The method as claimed in claim 12, wherein switching the operation from the first inversion mode to the second inversion mode after the gain is adjusted further comprising to maintain a gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit to change the first given voltage value to a third voltage, and then to adjust the gain to change the third voltage to the second given voltage value.
23. The method as claimed in claim 12, wherein switching the operation from the second inversion mode to the first inversion mode such that the voltage value corresponding to the output voltage is changed to approach or be equal to the first given voltage value further comprising to maintain a gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit and the second switch unit to change the output voltage to approach or be equal to the first given voltage value.
24. The method as claimed in claim 12, wherein switching the operation from the second inversion mode to the first inversion mode such that the voltage value corresponding to the output voltage is changed to approach or be equal to the first given voltage value further comprising to adjust the gain to change the output voltage to a third voltage, and then to maintain a gain value before and after the inversion mode being switched and to change an operation frequency of the first switch unit and the second switch unit to change the third voltage to approach or be equal to the first given voltage value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure can be more fully understood by reading the following detailed description of various embodiments, with reference to the accompanying drawings as follows:
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DETAILED DESCRIPTION
(23) In the following description, specific details are presented to provide a thorough understanding of the embodiments of the present disclosure. Persons of ordinary skill in the art will recognize, however, that the present disclosure can be practiced without one or more of the specific details, or in combination with other components. Well-known implementations or operations are not shown or described in detail to avoid obscuring aspects of various embodiments of the present disclosure.
(24) The terms used in this specification generally have their ordinary meanings in the art and in the specific context where each term is used. The use of examples in this specification, including examples of any terms discussed herein, is illustrative only, and in no way limits the scope and meaning of the disclosure or of any exemplified term. Likewise, the present disclosure is not limited to various embodiments given in this specification.
(25) As used herein, “around”, “about”, “approximately” or “substantially” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term “around”, “about”, “approximately” or “substantially” can be inferred if not expressly stated, or meaning other approximate values.
(26) It will be understood that in the present disclosure, although the terms “first,” “second,” etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the embodiments. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(27) As used herein, the terms “comprising,” “including,” “having,” “containing,” “involving,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
(28) Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, implementation, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, uses of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, implementation, or characteristics may be combined in any suitable manner in one or more embodiments.
(29) In the following description and claims, the terms “coupled” and “connected”, along with their derivatives, may be used. In particular embodiments, “connected” and “coupled” may be used to indicate that two or more elements are in direct physical or electrical contact with each other, or may also mean that two or more elements may be in indirect contact with each other. “Coupled” and “connected” may still be used to indicate that two or more elements cooperate or interact with each other.
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(31) When the converter circuit 100 works in the first inversion mode, the controller 140 controls the switches Q21, Q22, Q41, Q42 to cooperatively switch on and switch off periodically according to an output power Po corresponding to the primary-side AC power Pap. For example, in a positive half cycle, the switches Q21 and Q42 are switched on and the switches Q22 and Q41 are switched off; in a negative half cycle, the switches Q22 and Q41 are switched on and the switches Q21 and Q42 are switched off.
(32) When the converter circuit 100 works in the second inversion mode, the controller 140 controls the switch unit 122 to operate independently, in which the switches Q21 and Q22 of the switch unit 122 switch on and switch off periodically and do not cooperate with the switches Q41 and Q42 of the switch unit 124. For example, in one cycle, the switch Q41 is “ON” and the switch Q42 is “OFF”.
(33) In one embodiment, in the second inversion mode, the controller 140 is further configured to control the switch Q41 to maintain switched on (or switched off) and the switch Q42 to maintain switched off (or switched on), such that the switches Q41 and Q42 stop switching, and when the switches Q21 and Q22 switch on and switch off periodically, the switches Q41 and Q42 maintain their present states. In other words, in the second inversion mode, the operation of the inverter 120 is determined by the switching operations of the switches Q21 and Q22 of the switch unit 122.
(34) As shown in
(35) Moreover, in one embodiment, the converter circuit 100 includes a filter 190. The filter 190 is electrically connected to the rectifier 180, and configured to stabilize the DC power Pdc to output the output power Po.
(36) For illustration in
(37) Specifically, for illustration in
(38) In the embodiment illustrated in
(39) Furthermore, compared to
(40) In one embodiment, in the second inversion mode, the controller 140b is further configured to control the switches Q21b and Q22b to transform the input power Pi by a half-bridge converter topology. In present embodiment, in the second inversion mode, in one cycle, the controller 140b controls the switch Q41b to maintain switched on or switched off, and the controller 140b controls the switch Q42b to correspondingly maintain switched off or switched on. More specifically, as shown in
(41) Notably, each of the aforementioned switches can be a metal-oxide-semiconductor field effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), a thyristor, a transistor, etc., or the combination thereof. For illustration in
(42) A specific structure of a resonant converter circuit is described below. For illustration in
(43) In the present embodiment, the gain of the converter circuit 100e is adjusted through the controller 140b, in which the gain is a ratio of the output voltage Vo which corresponds to the output power Po, to the input voltage Vi which corresponds to the input power Pi. The manners of adjusting the gain may include adjusting the operating frequency of the switches, the phase shifting manner together with adjusting the operating frequency of the switches, or the phase shift reversed energy through a synchronous rectifier at the secondary side. Furthermore, the control loop of adjusting the gain can perform closed-loop adjusting or open-loop adjusting. In the closed-loop adjusting operation, the reference voltage Vr1 or Vr2 of the converter circuit can be linearly adjusted, starting when the converter topology is switched, or can be stepwise adjusted, or can be adjusted by directly pulling up or pulling down the voltage level.
(44) As shown in
(45) Operations of the LLC resonant converter circuit are described below with reference to
(46) The sampler 142 samples the output voltage Vo to generate the sampling voltage Vs. The operational amplifier 144 compares the sampling voltage Vs with the reference voltage (e.g., the reference voltage Vr1 or Vr2) and generates the control signal for controlling the switches Q21d, Q22d, Q41d, Q42d. The controlling unit 146 adjusts the operating frequencies of the switches Q21d, Q22d, Q41d, Q42d according to the output from the operational amplifier 144, so as to control the switches Q21d, Q22d, Q41d, Q42d such that the gain (obtained by dividing the output voltage Vo by the input voltage Vi) is adjusted, resulting in that the value of the output voltage Vo is adjusted and approaches or is equal to an objective voltage value. When the controller 140b receives a system command of changing the output voltage Vo or the output power Po (or the output voltage Vo) is smaller than a given reference power (or a reference output voltage) (e.g., the reference power can be obtained from a corresponding power value or current), the controller 140b controls the converter circuit 100e to switch the operation from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology). When the converter circuit 100e operates in the second inversion mode, the controller 140b controls the switch Q41d of the switch unit 124d to switch off and the switch Q42d of the switch unit 124d to switch on, and the switch unit 122d operates with the half-bridge converter topology (e.g., the switches Q21d and Q22d alternately switch on and switch off periodically) at the same time.
(47) Operations of the converter circuit 100e switching between the two inversion modes are described below with reference to
(48) After the inversion mode is switched, the controller 140b determines whether the value of the output voltage Vo (i.e., the voltage value corresponding to the output power Po) is equal to the given voltage value obtained after switching the inversion mode (e.g., a given objective voltage value Vo2 as shown in
(49) Specific operations of switching inversion modes in various embodiments are described below with reference to
(50) In
(51) References are made to
(52) In the present embodiment, the operating point of the controller 140b, in the condition of the value of the output voltage Vo being equal to the given voltage value Voref1, is located within a range between the operating points B1 and B2. The operating points B1 and B2 are operating points relative to a center point represented by the gain value Gain2, respectively, in the first inversion mode. The operating points B1 and B2 shown in
(53) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. More specifically, the controller 140b controls the switch Q41d of the switch unit 124d to maintain switched off, and controls the switch Q42d of the switch unit 124d to maintain switched on, and controls the switches Q21d and Q22d of the switch unit 122d to cooperate with each other with the half-bridge converter topology. In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140b switches the operating frequency of the switch unit 122d. For example, the operating frequency approaching the operating frequency Fb is switched to the operating frequency approaching the operating frequency Fc (corresponding to the operating point near the operating point C). After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo2. Then, the controller 140b performs the control operation for the converter circuit 100e to dynamically adjust the gain along the curve Curve2, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(54) Notably, before switching the inversion mode, when the operating point is adjusted to the operating point B, the controller 140b switches the operating frequency of the switch unit 122d from the operating frequency Fb to the operating frequency Fc in the operation of switching the inversion mode.
(55) By the aforementioned operation, the operation of the converter circuit 100e switching from operating at the operating point A through the operating point B to the operating point C has a better dynamic performance for the output voltage, and ripples of the output voltage are smaller.
(56) References are made to
(57) In the present embodiment, the operating point of the controller 140b, in the condition of the value of the output voltage Vo being equal to the given voltage value Voref1, is located within a range between the operating points D1 and D2. The operating points D1 and D2 are operating points relative to a center point represented by the gain value GainD, respectively, in the first inversion mode. The operating points D1 and D2 shown in
(58) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology). The operation of switching the inversion mode is described above, and thus it is not further detailed herein. In the operation of switching the inversion mode, the controller 140b maintains the operating frequency of the switch unit 122d, such that the operating frequency of the switch unit 122d is kept at an operating frequency (corresponding to the operating point near the operating point C) near the operating frequency Fc, before and after switching the inversion mode. After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo2. Then, the controller 140b performs the control operation for the converter circuit 100e to dynamically adjust the gain along the curve Curve2, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(59) References are made to
(60) In the present embodiment, the operating point of the controller 140b, in the condition of the value of the output voltage Vo being equal to the given voltage value Voref1, is located within a range between the operating points C1 and C2. The operating points C1 and C2 are operating points relative to a center point represented by the gain value Gain2, respectively, in the second inversion mode. The operating points C1 and C2 shown in
(61) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. The operation of switching the inversion mode is described above, and thus it is not further detailed herein. After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo2. Then, the controller 140b performs the control operation, such that the converter circuit 100e dynamically adjusts the gain along the curve Curve2, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(62) By the aforementioned operation, the operation of the converter circuit 100e switching from operating at the operating point A through the discharging operation to the operating point C has a better dynamic performance for the output voltage.
(63) References are made to
(64) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. The operation of switching the inversion mode is described above, and thus it is not further detailed herein. In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140b switches the operating frequency of the switch unit 122d. For example, the operating frequency Ff (corresponding to the operating point F) is switched to the operating frequency Fe (corresponding to the operating point E). After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo2. Then, the controller 140b performs the control operation, such that the converter circuit 100e dynamically adjusts the gain along the curve Curve2, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(65) The aforementioned four embodiments illustrate that in the converter circuit 100e, the gain is first adjusted along the curve Curve1 and then the inversion mode is switched, but they are not limiting of the present disclosure. Operations that the inversion mode of the converter circuit 100e is first switched and then the gain is adjusted are described by the following embodiments.
(66) References are made to
(67) Then, the controller 140b performs the control operation for the converter circuit 100e to switch from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology). The operation of switching the inversion mode is described above, and thus it is not further detailed herein. In the operation of switching the inversion mode, the controller 140b maintains the operating frequency of the switch unit 122d, such that the operating frequency of the switch unit 122d is kept at the operating frequency Fa (corresponding to the operating point near the operating point G) before and after switching the inversion mode. After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo2. Then, the controller 140b performs the control operation for the converter circuit 100e to dynamically adjust the gain along the curve Curve2, such that the value of the output voltage V0 is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(68) The operations in the embodiments illustrated in
(69) As shown in
(70) Specific operations of switching inversion modes in various embodiments are described below together with reference to
(71) In
(72) References are made to
(73) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. More specifically, the controller 140b controls the switches Q21d and Q22d of the switch unit 122d and the switches Q41d and Q42d of the switch unit 124d to cooperate with each other with the half-bridge converter topology (e.g., in the second inversion mode, the switch Q41d is maintained switched off and the switch Q42d is maintained switched on). In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140b switches the operating frequency of the switch unit 122d. For example, the operating frequency (corresponding to the operating point C) approaching the operating frequency Fc is switched to the operating frequency (corresponding to the operating point B) approaching the operating frequency Fb. After switching the inversion mode, the controller 140b performs the control operation for the converter circuit 100e to dynamically adjust the gain along the curve Curve1, such that the value of the output voltage Vo is equal to the given target voltage value Vo3 (corresponding to the operating point A). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo4 to having the given target voltage value Vo3 is completed.
(74) References are made to
(75) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the second inversion mode (the half-bridge converter topology) to the first inversion mode (the full-bridge converter topology). The operation of switching the inversion mode is described above, and thus it is not further detailed herein. In the operation of switching the inversion mode, the controller 140b synchronously adjusts the operating frequency of the switch units 122d and 124d, such that the operating frequency of the switch units 122d and 124d is adjusted from the operating frequency Fc (corresponding to the operating point C) to the operating frequency Fa (corresponding to the operating point A), and moreover, the value of the output voltage Vo is equal to the given target voltage value Vo3 after the inversion mode is switched. Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo4 to having the given target voltage value Vo3 is completed.
(76) References are made to
(77) Afterwards, the controller 140b performs the control operation, such that the converter circuit 100e switches from the second inversion mode (the half-bridge converter topology) to the first inversion mode (the full-bridge converter topology). The operation of switching the inversion mode is described above, and thus it is not further detailed herein. In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140b switches the operating frequency of the switch units 122d and 124d. For example, the operating frequency Fe (corresponding to the operating point E) is switched to the operating frequency Ff (corresponding to the operating point F). After switching the inversion mode, the controller 140b determines that the value of the output voltage Vo is not equal to the given target voltage value Vo3. Then, the controller 140b performs the control operation, such that the converter circuit 100e dynamically adjusts the gain along the curve Curve3, such that the value of the output voltage Vo is equal to the given target voltage value Vo3 (corresponding to the operating point A). Accordingly, for the converter circuit 100e, the operation of the output voltage Vo switching from having the output voltage value Vo4 to having the given target voltage value Vo3 is completed.
(78) The operations in the embodiments illustrated in
(79)
(80) As shown in
(81) When the converter circuit 500 operates normally, the output voltage Vo in the first inversion mode (the full-bridge converter topology) is 12 volts. For example, the converter circuit 500 has a resonant frequency of 200 KHz, a turns ratio of the transformer T1 is 32:1, the converter circuit 500 operates near an operating point which corresponds to the resonant frequency, and a normalized DC current of the converter circuit 500 is M(Ω, h, Q), in which the normalized circuit parameters h=7.7 and Q=0.4, and Ω is a normalized operating frequency. As a result, the output current is 50 A, and the dynamic variation range of the output voltage is satisfied with Vo±0.5 V.
(82) In specific operation, the output voltage Vo needs to be changed to 6 V, so as to satisfy the requirement of increasing efficiency of the entire system. As shown in
(83) For illustration in
(84) As shown in
(85) However, the converter circuit 500 first deactivates, at the operating point A, the driving (e.g., pulse width modulation driving) of the circuit connected to the primary-side winding T1p in a number of pulse periods, and then the converter circuit 500 switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology) to switch from operating at the operating point A to operating at the operating point C. In order to satisfy a standard of a typical dynamic variation range of the output voltage Vo, in the converter circuit 500 with the second inversion mode, the switch unit 122d or 124d is required to operate with the operating frequency of 1 corresponding to the operating point C, or to operate with the operating frequency near the operating frequency of 1.
(86) When the converter circuit 500 operates in the second inversion mode (the half-bridge converter topology) and receives a system command for changing the value of the output voltage Vo from 6 V to 12 V (i.e., within the time period T21 as shown in
(87) The driving operation of the converter circuit 500 switching from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology) can be performed together with driving signals Sq1-Sq4 as shown in
(88) As can be known from the aforementioned embodiments, the converter system which adopts the converter circuit and the operation thereof, that are illustrated in the present disclosure, can be applied for demands of various loads. Under the condition that it is required to increase the output voltage, the converter circuit illustrated in the present disclosure can switch from the half-bridge converter topology to the full-bridge converter topology. On the other hand, under the condition that it is required to decrease the output voltage, the converter circuit illustrated in the present disclosure can switch from the full-bridge converter topology to the half-bridge converter topology. As a result, requirements of various output loads can be met, and the entire efficiency of the converter system can be significantly enhanced at the same time.
(89) In addition, the converter circuit illustrated in the present disclosure is not limited to the aforementioned converter circuit (e.g., the resonant-type converter circuit), and the converter circuit illustrated in the present disclosure also can be a pulse width modulation (PWM) type converter circuit. For illustration in
(90) The converter circuit 600 can be operated in the first inversion mode (the full-bridge converter topology). For illustration in
(91) The converter circuit 600 can be operated in the second inversion mode (the half-bridge converter topology). For illustration in
(92) In the present embodiment, the controller 140h regulates the pulse widths of the driving signals Sq1 and Sq2 to correspondingly adjust the duty cycles of the switches Q21h and Q22h, such that the duty cycle Duty of the voltage Vyz is correspondingly adjusted. As shown in
(93) The operation of switching the inversion mode of the converter circuit 600 can be performed as shown in
(94) Specific operations of switching inversion modes in various embodiments are described below with reference to
(95) In
(96) References are made to
(97) In the present embodiment, the operating point of the controller 140h, in the condition of the value of the output voltage Vo equal to the given voltage value Voref1, is located within a range between the operating points B1 and B2. The operating points B1 and B2 shown in
(98) Afterwards, the controller 140h performs the control operation, such that the converter circuit 600 switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140h switches the duty cycle. For example, the duty cycle approaching the duty cycle Db is switched to the duty cycle approaching the duty cycle Dc (corresponding to the operating point near the operating point C). After switching the inversion mode, the controller 140h performs the control operation for the converter circuit 600 to dynamically adjust the gain along the curve Curve6, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(99) Notably, before switching the inversion mode, when the operating point is adjusted to the operating point B, the controller 140h switches the duty cycle from Db to Dc in the operation of switching the inversion mode, and the gain is kept the same during the operation.
(100) By the aforementioned operation, the operation of the converter circuit 600 switching from operating at the operating point A through the operating point B to the operating point C has a better dynamic performance for the output voltage, and ripples of the output voltage are smaller.
(101) References are made to
(102) In the present embodiment, the operating point of the controller 140b, in the condition of the value of the output voltage Vo being equal to the given voltage value Voref1, is located within a range between the operating points D1 and D2, in which the operating points D1 and D2 shown in
(103) Afterwards, the controller 140h performs the control operation, such that the converter circuit 600 switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology). In the operation of switching the inversion mode, under the condition of the controller 140h maintaining the duty cycle to be the same such that the duty cycle is maintained near the duty cycle Dc (corresponding to the operating point near the operating point C) before and after switching the inversion mode. After switching the inversion mode, the controller 140h performs the control operation for the converter circuit 600 to dynamically adjust the gain along the curve Curve6, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(104) References are made to
(105) In the present embodiment, the operating point of the controller 140h, in the condition of the value of the output voltage Vo being equal to the given voltage value Voref1, is located within a range between the operating points C1 and C2. The operating points C1 and C2 shown in
(106) Afterwards, the controller 140h performs the control operation, such that the converter circuit 600 switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. After switching the inversion mode, the controller 140h performs the control operation for the converter circuit 600 to dynamically adjust the gain along the curve Curve6, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(107) References are made to
(108) Afterwards, the controller 140h performs the control operation, such that the converter circuit 600 switches from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology. In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140h switches the duty cycle from Df (corresponding to the operating point F) to De (corresponding to the operating point E). After switching the inversion mode, the controller 140h performs the control operation, such that the converter circuit 600 dynamically adjusts the gain along the curve Curve6, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(109) The aforementioned four embodiments illustrate that in the converter circuit 600, the gain is first adjusted along the curve Curve5 and then the inversion mode is switched, but they are not limiting of the present disclosure. Operations that the inversion mode of the converter circuit 600 is first switched and then the gain is adjusted are described by the following embodiments.
(110) References are made to
(111) In the present embodiment, the given voltage value Voref1 is set to be equal to the output voltage value Vo1 corresponding to the operating point A. Thus, after the condition of switching the inversion mode of the converter circuit 600 is satisfied, the controller 140h performs the control operation for the converter circuit 600 to switch from the first inversion mode (the full-bridge converter topology) to the second inversion mode (the half-bridge converter topology). In the operation of switching the inversion mode, the controller 140h maintains the duty cycle, such that the duty cycle is kept at the duty cycle Da (corresponding to the operating point near the operating point G) before and after switching the inversion mode. After switching the inversion mode, the controller 140h performs the control operation for the converter circuit 600 to dynamically adjust the gain along the curve Curve6, such that the value of the output voltage Vo is equal to the given target voltage value Vo2 (corresponding to the operating point C). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo1 to having the given target voltage value Vo2 is completed.
(112) The operations in the embodiments illustrated in
(113) As shown in
(114) Specific operations of switching inversion modes in various embodiments are described below together with reference to
(115) In
(116) References are made to
(117) More specifically, the controller 140h controls the switches Q21h and Q22h of the switch unit 122h and the switches Q41h and Q42h of the switch unit 124h to cooperate with each other with the full-bridge converter topology (e.g., in the second inversion mode, the switch Q41h is maintained switched off and the switch Q42h is maintained switched on). In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140h switches the duty cycle from Dc to Db (corresponding to the operating point B). After switching the inversion mode, the controller 140h performs the control operation for the converter circuit 600 to dynamically adjust the gain along the curve Curve7, such that the value of the output voltage Vo is equal to the given target voltage value Vo3 (corresponding to the operating point A). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo4 to having the given target voltage value Vo3 is completed.
(118) References are made to
(119) References are made to
(120) Afterwards, the controller 140h performs the control operation, such that the converter circuit 600 switches from the second inversion mode (the half-bridge converter topology) to the first inversion mode (the full-bridge converter topology). In the operation of switching the inversion mode, under the condition of maintaining the gain value to be the same before and after switching the inversion mode, the controller 140h switches the duty cycle from De (corresponding to the operating point E) to Df (corresponding to the operating point F). After switching the inversion mode, the controller 140h performs the control operation, such that the converter circuit 600 dynamically adjusts the gain along the curve Curve7, such that the value of the output voltage Vo is equal to the given target voltage value Vo3 (corresponding to the operating point A). Accordingly, for the converter circuit 600, the operation of the output voltage Vo switching from having the output voltage value Vo4 to having the given target voltage value Vo3 is completed.
(121) The operations in the embodiments illustrated in
(122) Notably, the full-bridge converter topology and the half-bridge converter topology are not limited to the aforementioned embodiments. The full-bridge converter topology includes phase shift full-bridge converter topology, resonant-type full-bridge converter topology or hard switching full-bridge converter topology. The half-bridge converter topology includes asymmetric half-bridge converter topology, symmetric half-bridge converter topology or resonant-type full-bridge converter topology.
(123) As can be known from the aforementioned embodiments, the converter system can not only adopt the resonant-type converter circuit and operations thereof illustrated in the present disclosure, but also can adopt the PWM-type converter circuit and operations thereof illustrated in the present disclosure, so as to meet various requirements. The converter circuit illustrated in the present disclosure can be switched between the full-bridge converter topology and the half-bridge converter topology, to meet requirements of various output loads, and to satisfy the requirement of significantly increasing efficiency of the entire converter system.
(124) In addition, the PWM-type converter circuit is not limited to the converter circuit 600 (e.g., phase shift full-bridge converter circuit) shown in
(125) In the present embodiment, the switch unit 122k is consisted of two bridge arms, and each of the two bridge arms is consisted of a switch (Q21k or Q22k) and a diode (Dk1 or Dk2) which are connected in series. Similarly, the switch unit 124k is consisted of two bridge arms, and each of the two bridge arms is consisted of a switch (Q41k or Q242k) and a diode (Dk3 or Dk4) which are connected in series. The circuit, which is connected to the secondary-side winding T1s of the transformer Tk1 and the secondary-side winding T2s of the transformer Tk2, is implemented by or included in an interleave-parallel two-switch forward converting circuit which adopts half-wave rectification, such that in the first inversion mode, the controller controls the switches Q21k, Q22k, Q41k, and Q42k to cooperate with each other in the form of the interleaved forward converter, so as to convert the input power Pi. In the second inversion mode, the controller controls the switch Q21k to maintain switched off, and the controller correspondingly controls the switch Q22k to maintain switched off. In the second inversion mode, the controller controls the switches Q21k and Q22k in the form of the single-ended forward converter, so as to convert the input power Pi. Thus, the equivalent duty cycle for the voltage between the nodes G and H is doubled, compared to that in the two-switch forward converter. As a result, the gain of the converter circuit 900 in the first inversion mode (the form of the interleaved forward converter) is two times that of the converter circuit 900 in the second inversion mode (the form of the single-ended forward converter), and the output voltage Vo of the converter circuit 900 in the first inversion mode (the form of the interleaved forward converter) is two times that of the converter circuit 900 in the second inversion mode (the form of the single-ended forward converter). Rest operations of the converter circuit 900 are similar to those in the embodiment illustrated in
(126) Notably, the interleaved forward converter may include interleaved two-switch forward converter topology or interleaved single-switch forward converter topology, and the single-ended forward converter may include two-switch forward converter topology or single-switch forward converter topology.
(127)
(128) The switch units 182 and 184 are connected in parallel, and each of the switch units 182 and 184 includes a number of switches. In practice, the switches in the switch units 182 and 184 can be implemented by transistor switches or diodes. As shown in
(129) Moreover, the capacitor unit 186 includes capacitors Cf1 and Cf2 which are connected in series, in which the capacitors Cf1 and Cf2 are connected in series to form a third bridge arm and are connected in parallel with the switch units 182 and 184.
(130) Furthermore, the switches Q5 and Q6 are electrically coupled to the switch unit 184 and the capacitor unit 186. Specifically, the switches Q5 and Q6 are connected in series, an end of the switch Q5 is electrically connected to the switch unit 184, and an end of the switch Q6 is electrically connected to the capacitor unit 186. In detail, the switches Q5 and Q6 are connected in series with each other between a middle node of the first bridge arm in the switch unit 184 and a middle node of the second bridge arm in the capacitor unit 186, and the connections of the switches Q5 and Q6 together with the diodes D3 and D4 and the capacitors Cf1 and Cf2 are illustrated in
(131) In addition, in the present embodiment, the controlling unit 146h can be configured to output driving signals Sq5 and Sq6 to control the switches Q5 and Q6 to switch on or switch off. In some embodiments, when the switches in the switch units 182 and 184 are implemented by transistor switches, the controlling unit 146h may further be configured to output control signals for controlling the switches in the switch units 182 and 184. As a result, with the switch-on and switch-off of the switches in the switch units 182 and 184 and the switches Q5 and Q6, the rectifier 180j can operate in the first inversion mode or the second inversion mode.
(132) Illustratively, in the converter circuit 500a, the switching of the primary-side topology can be similar to the aforementioned embodiments, and the switching of the secondary-side topology (e.g., the rectifier 180j) can be performed independently or performed together with the switching of the primary-side topology. Specifically, the converter circuit 500a includes an inverter 120e and the rectifier 180j, in which the inverter 120e can operate in the first inversion mode or the second inversion mode. Thus, the operation of the converter circuit 500a may be depended on the combination of the configuration in which the inverter 120e operates and the configuration in which the rectifier 180j operates. In one embodiment, the operation of the converter circuit 500a corresponds to the inverter 120e in the first inversion mode and the rectifier 180j in the first rectification mode. In another embodiment, the operation of the converter circuit 500a corresponds to the inverter 120e in the first inversion mode and the rectifier 180j in the second rectification mode. In still another embodiment, the operation of the converter circuit 500a corresponds to the inverter 120e in the second inversion mode and the rectifier 180j in the second rectification mode.
(133) As is understood by one of ordinary skill in the art, in the aforementioned embodiments, the inversion mode and the rectification mode corresponding to the operation of the converter circuit 500a are given for illustrative purposes, but are not limiting of the present disclosure. For example, in other alternative embodiments, the circuit topology of the inverter only corresponds to the first inversion mode, and the circuit topology of the rectifier may correspond to the first or second rectification mode. As a result, the variation of the output of the converter circuit is merely depended on the configuration of the rectifier; that is, the operation of the converter circuit corresponds to the inverter in the first inversion mode and the rectifier in the first rectification mode, or the operation of the converter circuit corresponds to the inverter in the first inversion mode and the rectifier in the second rectification mode. The switching operations of the rectifier 180j are specifically described below.
(134) In the first rectification mode, the controlling unit 146h is configured to control the switches Q5 and Q6 to switch on. At the moment, in the rectifier 180j, a half-bridge circuit (e.g., a voltage doubling rectifying circuit consisted of the switch unit 182 and the capacitor unit 186) performs the main operation. Thus, the rectifier 180j can perform the voltage doubling rectifying operation to the secondary-side AC voltage through the switch unit 182 and the capacitor unit 186. In operation, when the output of the secondary-side circuit in the converter circuit 500a is positive, the current flows through the diode D1, the capacitor Cf1 and the switches Q5 and Q6. On the other hand, when the output of the secondary-side circuit in the converter circuit 500a is negative, the current flows through the diode D2, the capacitor Cf2 and the switches Q5 and Q6.
(135) In the second rectification mode, the controlling unit 146h is configured to control the switches Q5 and Q6 to switch off. At the moment, in the rectifier 180j, a full-bridge circuit (e.g., a full-bridge rectifying circuit consisted of the diodes D1-D4) performs the main operation. Thus, the rectifier 180j can perform the full-bridge rectifying operation to the secondary-side AC voltage (i.e., the output of the transformer T1) through the switch unit 182 and 184, and then the rectified voltage is filtered by the capacitor unit 186, so as to provide the output voltage Vo for the load.
(136) In one embodiment, the inverter 120e in the converter circuit 500a may further include another switch unit (e.g., the switch unit 124 shown in
(137) In another embodiment, when the inverter 120e operates in the first inversion mode, the controlling unit 146h controls the switches of the two switch units in the inverter 120e to cooperatively switch on and switch off periodically, according to the output voltage corresponding to the primary-side AC voltage. When the inverter 120e operates in the second inversion mode, the controlling unit 146h controls one of the two switch units in the inverter 120e to operate independently, such that the switches therein switch on and switch off periodically, and the ratios of the output voltage Vo relative to of the input voltage Vi of the converter circuit 500a in the first inversion mode and the second inversion mode are different.
(138) In still another embodiment, the converter circuit 500a similarly includes the resonant circuit and the magnetizing inductor, and their circuit structures, connections and operations are similar to the resonant circuit and the magnetizing inductor in the converter circuit 500, and thus they are not further detailed herein.
(139) As can be known from the aforementioned embodiments, the converter circuit can be the resonant-type converter circuit or the PWM-type converter circuit, and can be switched between different converter topologies, to meet requirements of various output loads, and to satisfy the requirement of significantly increasing efficiency of the entire converter system.
(140) Another aspect of the present disclosure is related to a method of converting power by a converter circuit. The method can be applied in the converter circuit 100e illustrated in
(141) As shown in
(142) As shown in
(143) As shown in
(144) As shown in
(145) As shown in
(146) Notably, the operation of adjusting the gain (Step S203 or Step S206) may further include the operation of adjusting an operating frequency of at least one of the switch units 122d and 124d.
(147) As shown in
(148) As shown in
(149) As shown in
(150) As shown in
(151) As shown in
(152) As shown in
(153) Therefore, as can be known from the aforementioned embodiments, the method of converting power in the present disclosure can be applied to control the switches in the converter circuit to switch between different converter topologies, so as to increase the efficiency of the entire converter system.
(154) In addition, the method of converting power in the present disclosure also can be applied in the PWM-type converter circuit, for example, the converter circuit 600 in
(155) The advantages for the embodiments of the present disclosure are described as below. The converter system can not only adopt the resonant-type converter circuit and operations thereof illustrated in the present disclosure, but also can adopt the PWM-type converter circuit and operations thereof illustrated in the present disclosure, so as to meet various requirements. The converter circuit and the method of converting power illustrated in the present disclosure can be applied to switch between the full-bridge converter topology and the half-bridge converter topology, to meet requirements of various output loads, and to satisfy the requirement of significantly increasing efficiency of the entire converter system.
(156) In addition, the converter circuit in the present disclosure also can be applied to switch between the interleaved converter topology and the single-ended converter topology, to satisfy the requirements of various applications.
(157) The steps are not necessarily recited in the sequence in which the steps are performed. That is, unless the sequence of the steps is expressly indicated, the sequence of the steps is interchangeable, and all or part of the steps may be simultaneously, partially simultaneously, or sequentially performed.
(158) As is understood by one of ordinary skill in the art, the foregoing embodiments of the present disclosure are illustrative of the present disclosure rather than limiting of the present disclosure. It is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims, the scope of which should be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.