Unitary garment heating device
09833027 · 2017-12-05
Assignee
Inventors
Cpc classification
H05B2203/014
ELECTRICITY
H05B2203/007
ELECTRICITY
International classification
Abstract
A unitary garment heating device that integrates with a garment to provide uniform heat throughout the garment. The device includes a plurality of nodes that position on various areas of the garment to distribute the heat. The nodes are fabricated from a conductive metallic yarn. A continuous conduit having no junctions carries current for generating heat, and connects the nodes to form a unitary heating device. The conduit is fabricated from the same material as the nodes, thereby forming a unitary device. The lack of junctions on the conduit helps eliminate problems such as shorts, and moisture exposure form rain or sweat. The conduit runs in a series circuitry to minimize shorts and arcing. The conduit is covered with a laminate and urethane to inhibit contact with moisture. A communication apparatus, such as a smart phone, monitors and regulates the temperature. A power supply and microprocessor are also attached.
Claims
1. A garment heating device capable of being retrofitted into a garment and generating heat at a predetermined area of the garment and uniformly transferring the heat throughout the garment, comprising: a power supply; a conduit, the conduit comprising a unitary conductor having no junctions is connected to the power supply, wherein the conduit is configured to generate heat and is disposed in the predetermined area of the garment so as to enhance uniform distribution of the heat throughout the conduit; a plurality of nodes having no junctions are configured to overlay the conduit from opposite sides to form a proximal layer and a distal layer around the conduit, wherein the proximal layer engages the garment, forming a barrier against the skin and the distal layer forms the opposite cover and integrates with the conduit and the proximal layer and the distal layer are configured to transfer the controlled heat generated by the conduit to the plurality of nodes of the garment thereby enabling the nodes to provide uniform heating throughout the garment; and wherein the plurality of nodes and the conduit are made of a metallic yarn coated with urethane.
2. The device of claim 1, wherein the predetermined area of the garment includes back and chest areas.
3. The device of claim 1, wherein the unitary conductor comprises a strand of metallic yarn 3.6 meters long, and having a resistance of 2.5 ohms.
4. The device of claim 1, wherein each of the nodes are spaced at a predetermined space from each other so as to provide flexibility to the garment.
5. The device of claim 1, wherein the device further includes a thermostat and a microprocessor, wherein the thermostat is operatively joined with the conduit and is configured to indicate a temperature of the garment and the microprocessor controlling the flow of current through the conduit in response to the signal received from the thermostat.
6. The device of claim 5, wherein the thermostat being configured to communicate with a communication apparatus and the communication apparatus having a software application providing a graphical user interface configured to monitor and regulate the thermostat, thereby controlling the power supply to the conduit so as to regulate the temperature based on external conditions.
7. The device of claim 1, wherein the power supply is microprocessor controlled and source of power supply includes a battery, a fuel cell, a solar cell or an external power source or any combination thereof.
8. The device of claim 1, further comprising a USB port and a battery charging circuit attached to the power supply to allow recharging of the power supply.
9. A garment heating device capable of being retrofitted into a garment and generating heat at a predetermined area of the garment and uniformly transferring the heat throughout the garment, comprising: a power supply; a conduit, the conduit comprising a unitary conductor having no junctions is connected to the power supply, wherein the conduit is configured to generate heat and is disposed in the predetermined area of the garment so as to enhance uniform distribution of the heat throughout the conduit; a thermostat disposed to operatively join with the conduit, wherein the thermostat is configured to indicate a temperature of the garment; a microprocessor for controlling the power supply to the conduit in response to the signal received from the thermostat; a plurality of nodes having no junctions are configured to overlay the conduit from opposite sides to form a proximal layer and a distal layer around the conduit, wherein the proximal layer engages the garment, forming a barrier against the skin and the distal layer forms the opposite cover and integrates with the conduit and the layers are configured to transfer the controlled heat generated by the conduit to the plurality of nodes of the garment thereby enabling the nodes to provide uniform heating throughout the garment; and wherein the plurality of nodes and the conduit are made of the same a metallic yarn coated with urethane.
10. The device of claim 9, wherein the unitary conductor comprises a metallic yarn 3.6 meters long, and having a resistance of 2.5 ohms.
11. The device of claim 9, wherein each of the nodes are spaced at a predetermined space from each other so as to provide flexibility to the garment.
12. The device of claim 9, further comprising a USB port and a battery charging circuit attached to the power supply to allow recharging of the power supply.
13. A garment heating device capable of being retrofitted into a garment and generating heat at a predetermined area of the garment and uniformly transferring the heat throughout the garment, comprising: a power supply; a conduit, the conduit comprising a unitary conductor having no junctions is connected to the power supply, wherein the conduit is configured to generate heat and is disposed in the predetermined area of the garment so as to enhance uniform distribution of the heat throughout the conduit; a thermostat disposed to operatively join with the conduit, wherein the thermostat is configured to indicate a temperature of the garment and communicates with a communication apparatus so as to monitor and regulate the thermostat, thereby controlling the power supply to the conduit; a plurality of nodes having no junctions are configured to overlay the conduit from opposite sides to form a proximal layer and a distal layer around the conduit, wherein the proximal layer engages the garment, forming a barrier against the skin and the distal layer forms the opposite cover and integrates with the conduit and the layers are configured to transfer the controlled heat generated by the conduit to the plurality of nodes of the garment thereby enabling the nodes to provide uniform heating throughout the garment, further the plurality of nodes are spaced at a predetermined space from each other so as to provide flexibility to the garment; and wherein the plurality of nodes and the conduit are made of the same a metallic yarn coated with urethane.
14. The device of claim 13, wherein the unitary conductor comprises a metallic yarn 3.6 meters long, and having a resistance of 2.5 ohms.
15. The device of claim 13, wherein the communication apparatus is a smart phone having a software application providing a graphical user interface configured to monitor and regulate the thermostat, thereby controlling the power supply to the conduit so as to regulate the temperature based on external conditions.
16. The device of claim 13, further comprising a USB port and a battery charging circuit attached to the power supply to allow recharging of the power supply.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(9) Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
(10) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
(11) In one embodiment of the present invention, described in
(12) In some embodiments, each node 102 may be sufficiently flexible as to enable normal movement while wearing the garment. Further, the plurality of nodes 102 may be spaced as to enable bending, twisting, and folding over. These various orientations may provide comfort and flexibility, along with warmth, during use of the garment. The plurality of fabric heating nodes 102 may be fabricated from a metallic yarn 702 that integrates into the body of the nodes 102 by weaving or embroidering thereto. The metallic yarn 702 may include a copper and stainless steel composition, and may be configured to conduct a current, whereby the current provides the thermal energy to generate heat.
(13) In some embodiments, the plurality of fabric heating nodes 102 are connected by a conduit 104, having substantially the same composition as the nodes 102. The conduit 104 forms a single component that traverses the nodes 102 to carry an electrical current or other energy transfer, for providing the heat. In another embodiment, each node 102 may comprise two layers that overlay the conduit 104 from opposite sides, as illustrated in
(14) In some embodiments, the conduit 104 forms a single conducting member with no junctions, such as crimps, splices, or solders. This unitary, continuous configuration provides numerous advantageous and novelty to the device 100. Those skilled in the art will recognize that electrical junctions are points where power loss may occur as current is interrupted and shorts are possible. Further, junctions may be susceptible to wearing, and thereby contamination by moisture or dirt. In some embodiments, the conduit 104 traverses the nodes 102 in a series circuitry configuration 400, rather than a parallel or other type of circuitry. The series circuitry 400 of the conduit 104 and nodes 102 enables all sections of the conduit 104 to carry the same amount of current; and thereby generate substantially the same units of heat in each node 102. In one embodiment, the conduit 104 may include substantially the same metallic yarn 702 composition as the nodes 102, as illustrated in
(15) In some embodiments, the device 100 may include a thermostat that indicates the temperature at specific areas of the garment based on the heat generated by the conduit 104. The thermostat may communicate with a remote communication apparatus that serves to monitor and regulate the temperature remotely. A software application may provide a graphical display of the heat generated and control functions for controlling the heat generated in the device 100.
(16) A power supply 106 for powering the conduit 104 may position on the nodes 102. The power supply 106 may include, without limitation, a battery, a fuel cell, or an external power source. A microprocessor 600 may control the amount and type of current flowing through the conduit 104. The power supply 106 provides power for the conduit 104, the thermostat, and the microprocessor/microcontroller 600.
(17) A first aspect of the present invention provides a unitary garment heating device 100 for generating heat throughout a garment through a unitary conduit 104, comprising: a plurality of nodes 102 configured to at least partially transfer heat to a garment, the plurality of nodes 102 disposed to interconnect, the plurality of nodes 102 comprising a heat conducting fabric, the plurality of nodes 102 further comprising a proximal layer 114 and a distal layer 116; a conduit 104 comprising a unitary conductor 118 having no junctions, the unitary conductor 118 including a metallic yarn 702 which may be coated with urethane 120 the conduit 104 further comprising the heat conducting fabric, the conduit 104 configured to generate heat for transfer to each node 102, the conduit 104 disposed to join each node 102 into a series circuitry 400 configuration, the conduit 104 further disposed to position between the proximal layer 114 and the distal layer 116; a power supply 106 configured to provide power to the conduit 104; and a thermostat disposed to operatively join with the plurality of nodes 102 and/or the conduit 104, the thermostat configured to indicate a temperature of the garment, the thermostat being configured to communicate with a communication apparatus, the communication apparatus configured to monitor and regulate the thermostat.
(18) In a second aspect, the garment comprises a jacket. The device 100 positions on a front and back area of the jacket. Heat may be transferred uniformly or in sectional areas throughout the garment through the use of a single conduit 104, rather than individual circuitry. In areas where the nodes 102 are not in contact with the garment, the conduit 104 provides heat thereto.
(19) In another aspect, the heat conducting fabric comprises a metallic yarn 702. The metallic yarn 702 comprises a copper and stainless steel composition.
(20) In another aspect, the plurality of nodes 102 comprises four nodes. The four nodes are sufficiently spaced to enable flexible movement while wearing the garment. Each node connects through the conduit 104 in a series circuitry 400 configuration.
(21) In another aspect, the series circuitry 400 configuration of the conduit 104 enables the conduit 104 to interweave throughout each node 102 in a proximal pattern without risk of arcing or shorting out. This generates a more compact, efficient heat.
(22) In another aspect, the conduit 104 comprises substantially the same material composition as the plurality of nodes 102. The conduit 104 further is fabricated from a plurality of sheets that are coated with a urethane. The urethane helps to inhibit contact with moisture. The conduit 104 is disposed to position between the proximal layer and the distal layer, while interconnecting the plurality of nodes 102. The conduit 104 integrates with the distal layer. The proximal layer forms a barrier to inhibit contact between the conduit 104 and the garment or skin. The proximal layer comprises a fleece material.
(23) In another aspect, the power supply 106 provides power to the device 100, and includes a battery, a fuel cell, or an external power source. The power supply 106 is configured and positioned to minimize interference while wearing the garment.
(24) In another aspect, the communication apparatus comprises a smart phone that communicates with the thermostat through a software application. The software application provides a display of the temperature on the garment or areas throughout the garment. The software application may also regulate the temperature based on external conditions, such as region, activity being performed, or time of day.
(25) As referenced in
(26) In some embodiments, the pluralities of nodes 102 include a heat conducting fabric, such as a metallic yarn 702. The metallic yarn 702 may comprise copper and/or stainless steel material. In other embodiments, other materials conducive to conduction may, however, be utilized. In one embodiment, the metallic yarn 702 may include a strand of Bekaert yarn 3.6 meters long, and having a resistance of 2.5 ohms. It is significant to note that the unitary composition of the device 100 creates a uniform resistance that provides uniform heat distribution and eliminates bottle neck heat buildup in the garment. This uniform heat distribution on the garment may be observed in a thermal image 200 (
(27) In some embodiments, the plurality of nodes 102 also includes a proximal layer and a distal layer. The proximal layer engages the garment, forming a barrier to inhibit contact between the conduit 104 and the garment or skin. The proximal layer may include a fleece material. The distal layer may form the opposite cover, and integrate with the conduit 104 through weaving or embroidering.
(28) Turning now to
(29) The device 100 further comprises a conduit 104 fabricated from substantially the same material of metallic yarn 702 as the plurality of nodes 102. The conduit 104 further is fabricated from a plurality of sheets that are coated with a urethane composition. The urethane helps to inhibit contact with moisture. Those skilled in the art will recognize that moisture from exterior elements or sweat is common on garments. This moisture exposed on an open junction or uncovered conduit 104 may cause shorts or corrosion to the device 100.
(30) In some embodiments, the conduit 104 is disposed to position between the proximal layer and the distal layer, while interconnecting the plurality of nodes 102. The conduit 104 integrates with the distal layer. The proximal layer forms a barrier to inhibit contact between the conduit 104 and the skin. The proximal layer comprises a fleece material. In other embodiments, any nonwoven material, cotton, polyester, or synthetic fiber may, however, be used.
(31) The conduit 104 comprises a unitary conductor 118 having no junctions. The lack of junctions and sharp corners in the conduit 104 helps minimize fraying of the metallic yarn 702 material at connection points. Also, crimp connectors used with certain types or extended lengths of stainless steel yarn may overheat when connected to heated yarns and current is run through the joined network of elements. The lack of junctions helps eliminate some of these problems. The conduit 104 comprises substantially the same material as the plurality of nodes 102. The conduit 104 configured to carry and generate heat for transfer to each node. Additionally, the conduit 104 not only carries current for transferring heat to the nodes 102, but also provides heat. In this manner, garment areas not in contact with the nodes 102 are heated through contact with the conduit 104.
(32) As referenced in
(33) In some embodiments, a thermostat disposed to operatively join with the plurality of nodes 102 and/or the conduit 104. The thermostat is configured to indicate a temperature of the garment. In one embodiment, the device 100 includes input for a 20K thermistor resistor component for feedback to control the actual temperature of the device 100. This resistor can be connected to a probe to detect and control actual temperature in addition to only relying on a user's subjective comfort levels.
(34) In some embodiments, the thermostat may include a receiver to communicate with a communication apparatus, such as a smart phone. The display on the smart phone, as referenced in
(35) In another embodiment, the display on the smart phone, as referenced in
(36) In some embodiments, a power supply 106 provides power to the conduit 104 and the thermostat. The power supply 106 may include, without limitation, a battery, a fuel cell, or an external power source. The external power source may include an electrical socket that joins the device 100 through an electrical cable. The power supply 106 is configured and positioned to minimize interference with functionality and comfort of the garment. In some embodiments, a USB port 710 may operatively attach to the power supply 106 and transfer excess power to electronic phones, laptops, and computers. Those skilled in the art will recognize that joining the power supply 106 with the USB port 710 reduces the number of components, and thereby reduces manufacturing costs.
(37) Those skilled in the art will recognize that varying parameters such as, the power supply 106, yarn dimensions, resistance of the conduit 104, and garment thickness may provide different heating capacities. For example, without limitation, the power supply 106 voltage required to obtain 120° F. on the yarn in the nodes 102 and conduit 104 would require 9 W/m of power. If 1 meter of yarn in a glove garment, with a 3.7 volt battery, the current may flow at 2432 mA (9/3.7V) and the resistance 1.52 ohm (3.7V/2.432 A). The power supply 106 would last for 54 minutes at full power. In another embodiment, the yarn may, however, include a resistance of 2.6 ohm/m. This results in the resistance of 1.52 ohm/m not being possible to obtain with one single yarn. It would require two pieces of 58 cm of 4.5 ohm/m yarn. These embodiments assume a series circuitry 400 configuration. If parallel, the consumption would be 2840 mA and the one battery would last 45 minutes at full power at 120° F. In this case, the maximum discharge current of the battery should be in the range of 3000 mA, but the issues with parallel discussed above would be present. With two batteries of 3.7V (for a total of 7.4V), 1.16 m of yarn would be needed to obtain 120° F. on the yarn. In this case, the consumption of electrical current would be about 1420 mA, and power supply 106 would last approximately 1 hour, 30 minutes.
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(39) The controller 600 may include, without limitation, a MicroChip model PIC 12C672 microcontroller 600. In some embodiments, the USB port 708 may include an input for a 20K thermistor resistor component for feedback to control the actual temperature of the conduit 104. In another embodiment, the microcontroller 600 comprises a power metal-oxide-semiconductor field-effect transistor (MOSFET) system for the actual power control which is driven by a pulse width modulation signal derived from the microcontroller 600 and associated firmware.
(40) Multiple power sources 106 like a direct electrical power supply, or battery as a power source or receiving to power from one or more electric equipments through USB port or a solar panel can supply power to the unitary garment heating device 100. Further the device can be equipped with multiple temperature sensors and thermostats 703 may be connected to different areas of the garment 100 to send the temperature sensed at that area, multiple heating ports 708 may be equipped with the thermal management system 700, so as to allow several heating elements or conduits 104 to be connected to the same thermal management system 700, multiple USB ports 710 and non-USB ports can be connected to the unitary garment heating device 100 allowing several equipments can be connected to the thermal management system 700 for the purpose of communications as well as charging.
(41) These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
(42) The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiment was chosen and described in order to best explain the principles of the present invention and its practical application, to thereby enable others skilled in the art to best utilize the present invention and various embodiments with various modifications as are suited to the particular use contemplated. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.