TERMINATED HOLLOW-CORE FIBER WITH ENDCAP
20230185019 · 2023-06-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A terminated hollow-core optical fiber includes a capillary, a hollow-core optical fiber including a structured cladding, and an endcap. A first end of the hollow-core optical fiber terminates inside the capillary a non-zero distance away from a first end face of the capillary. The hollow-core optical fiber is adhered to the capillary at a second end face of the capillary where the hollow-core optical fiber extends out of the capillary. The endcap is fused to the first end face of the capillary. The endcap has a larger diameter than the first end of the hollow-core optical fiber. This termination scheme does not require fusing the hollow-core fiber itself to the endcap or any other part. Therefore, this termination scheme is applicable to hollow-core fibers with a structured cladding that cannot tolerate the temperatures associated with fusing the hollow-core fiber to another part.
Claims
1. A terminated hollow-core optical fiber, comprising: a capillary; a hollow-core optical fiber including a structured cladding and having a first end that terminates inside the capillary a non-zero distance away from a first end face of the capillary, the hollow-core optical fiber being adhered to the capillary at a second end face of the capillary where the hollow-core optical fiber extends out of the capillary; and an endcap fused to the first end face of the capillary, the endcap having a larger diameter than the first end of the hollow-core optical fiber.
2. The terminated hollow-core optical fiber of claim 1, wherein the capillary is a cylinder with a cylindrical outer surface and a cylindrical inner surface.
3. The terminated hollow-core optical fiber of claim 1, wherein the first end of the hollow-core fiber is free of a jacket.
4. The terminated hollow-core optical fiber of claim 1, wherein a surface of the endcap facing away from the hollow-core optical fiber includes an antireflective coating.
5. The terminated hollow-core optical fiber of claim 1, wherein the hollow-core fiber includes: a solid outer wall forming a radially outermost surface of the first end of the hollow-core fiber; and a structured cladding inside the solid outer wall to guide light in a hollow core surrounded by the structured cladding.
6. The terminated hollow-core optical fiber of claim 5, wherein a minimum thickness of the solid outer wall is between 10 and 30 micrometers.
7. The terminated hollow-core optical fiber of claim 1, wherein the non-zero distance is in the range between 50 and 200 micrometers, and wherein the capillary has an inner diameter in the range between 60 and 240 micrometers.
8. The terminated hollow-core optical fiber of claim 1, wherein the second end face of the capillary is at least 10 millimeters from the endcap.
9. The terminated hollow-core optical fiber of claim 1, wherein: the hollow-core optical fiber is a single-mode fiber characterized by a mode-field diameter MFD and configured to guide light with a wavelength λ, the capillary has an internal diameter D, and the non-zero distance is less than
10. The terminated hollow-core optical fiber of claim 1, wherein: the hollow-core optical fiber is a multi-mode fiber characterized by a numerical aperture NA, the capillary has an internal diameter D, and the non-zero distance is no greater than
11. A connectorized hollow-core optical fiber, comprising: the terminated hollow-core optical fiber of claim 1; and a housing that (a) holds the endcap and a section of the hollow-core optical fiber external to the capillary and (b) contains the capillary.
12. The connectorized hollow-core optical fiber of claim 11, wherein the section of the hollow-core optical fiber held directly by the housing is contained in a jacket.
13. A method for terminating a hollow-core optical fiber, comprising steps of: positioning a first end of a hollow-core optical fiber, having a structured cladding, in a capillary such that the first end of the hollow-core optical fiber terminates inside the capillary a non-zero distance away from a first end face of the capillary; after the positioning step, adhering the hollow-core optical fiber to the capillary at a second end face of the capillary where the hollow-core optical fiber extends out of the capillary; and laser welding an endcap to the first end face of the capillary, the endcap having a larger diameter than the first end of the hollow-core optical fiber.
14. The method of claim 13, wherein the laser welding step is performed after the positioning step.
15. The method of claim 14, wherein the positioning step includes steps of: inserting the first end of the hollow-core optical fiber into the capillary; cleaving the hollow-core optical fiber and capillary together such that the first end of the hollow-core optical fiber terminates at the first end face of the capillary formed by said cleaving; and pulling the hollow-core optical fiber back from the first end face of the capillary such that the first end of the hollow-core optical fiber terminates inside the capillary a non-zero distance away from the first end face.
16. The method of claim 13, wherein the laser welding step is performed after the adhering step.
17. The method of claim 13, wherein the laser welding step is performed before the positioning step.
18. The method of claim 13, further comprising a step of stripping a jacket from the first end of the hollow-core fiber before the positioning step.
19. The method of claim 13, further comprising steps of: prior to the positioning step, inserting the hollow-core optical fiber into a housing, via a first end of the housing, such that the hollow-core optical fiber protrudes from a second end of the housing opposite the first end; and after the laser welding step, shifting the housing along the hollow-core optical fiber toward the endcap such that the endcap contacts the housing at the second end.
20. The method of claim 19, further comprising sealing the first and second ends of the housing after the shifting step.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated in and constitute a part of the specification, schematically illustrate preferred embodiments of the present invention, and together with the general description given above and the detailed description of the preferred embodiments given below, serve to explain principles of the present invention.
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE INVENTION
[0023] Referring now to the drawings, wherein like components are designated by like numerals,
[0024] An end 112 of hollow-core fiber 110 is positioned inside capillary 120. Fiber end 112 terminates inside capillary 120, a non-zero distance 140L away from an end face 122 of capillary 120. End face 122 and endcap 130 are fused together, for example by laser welding. By virtue of non-zero distance 140L, endcap 130 is not fused directly to hollow-core fiber 110. Capillary 120 facilitates termination of hollow-core fiber 110 with endcap 130 without exposing fiber end 112 to potentially damaging levels of heat.
[0025]
[0026] Revolver fiber 210 includes a solid outer wall 212 and a plurality of tubes 214 arranged on the interior surface of outer wall 212. Tubes 214 form an antiresonant structured cladding that surrounds a hollow core 218. Outer wall 212 may have a different shape than depicted in
[0027] Photonic crystal fiber 220 has a microstructured cladding 224 with a large number of hexagonal channels arranged in a honeycomb pattern. Microstructured cladding 224 surrounds a hollow core 228. The material forming microstructured cladding 224 also forms a continuous outer wall 222 that surrounds microstructured cladding 224. The exterior surface of outer wall 222 usually has a circular cross section, and outer wall 222 may be characterized by a minimum thickness 222T with some segments of outer wall 222 being somewhat thicker than minimum thickness 222T due to the honeycomb pattern of microstructured cladding 224.
[0028] Kagome fiber 230 includes a cladding 234 consisting of thin walls arranged in a trihexagonal tiling pattern known from Japanese Kagome baskets. Cladding 234 is supported by a solid outer wall 232 and surrounds a hollow core 238. The interior and exterior surfaces of outer wall 232 usually have approximately circular cross sections, such that outer wall 232 has an approximately uniform thickness 232T.
[0029] Each of revolver fiber 210, photonic crystal fiber 220, and Kagome fiber 230 has a hollow core surrounded by a structured cladding, and the structured cladding is surrounded and supported by a solid outer wall. Many other types of hollow-core fibers have this same basic design, including hexagonal hollow-core fibers, anti-resonant fibers with parachute-shaped cells, nested-antiresonant-nodeless fibers, and conjoined-tube anti-resonant fibers. Furthermore, many of these types of fibers come in different versions. For example, a revolver fiber may be configured with adjacent tubes 214 touching each other, as shown in
[0030] Referring again to
[0031] Capillary 120 forms a thermal bridge between hollow-core fiber 110 and the interface between capillary 120 and endcap 130. However, distance 140L and the dimensions of capillary 120 may be chosen such that the thermal impedance of capillary 120 is sufficient to keep the temperature of the structured cladding of hollow-core fiber 110 at a safe level during fusing of endcap 130 with end face 122 of capillary 120. The thickness of the solid outer wall of hollow-core fiber 110, e.g., thickness 212T, 222T, or 232T, may also provide thermal isolation. However, by virtue of the thermal impedance of capillary 120, the solid outer wall of hollow-core fiber 110 is not relied upon for thermal isolation. In some embodiments of terminated hollow-core fiber 100, the minimum thickness of the solid outer wall of hollow-core fiber 110 is less than 30 μm, for example in the range between 10 and 30 μm or between 10 and 20 μm.
[0032] Fusing of end face 122 to endcap 130 partly seals off fiber end 112 from the environment. In one embodiment, endcap 130 is fused to end face 122 along a closed path that completely surrounds the interior hollow of capillary 120, so as to seal this interface.
[0033] To secure hollow-core fiber 110 in capillary 120, hollow-core fiber 110 is adhered to capillary 120 at the end face 124 of capillary 120 where hollow-core fiber 110 extends out of capillary in the direction away from endcap 130. This adhesive bond may also serve to seal off fiber end 112 from the environment. In conjunction with a sealing bond between endcap 130 and end face 122 of capillary 120, endcap 130 and capillary 120 thereby protect fiber end 112 from contaminants and moisture that otherwise may damage hollow-core fiber 110 or degrade its performance.
[0034] In an alternative approach, capillary 120 is laser welded to hollow-core fiber 110 at end face 124 of capillary 120. This alternative approach advantageously eliminates the need for an adhesive at end face 124 and therefore also eliminates any associated risk of outgassing from such an adhesive causing contamination of surface 132 or the end of hollow-core fiber 110 facing surface 132. On the other hand, as discussed above, laser welding of capillary 120 to hollow-core fiber 110 may not be possible without compromising the structured cladding of hollow-core fiber 110.
[0035] The diameter 130D of endcap 130 exceeds the diameter 112D of fiber end 112, such that light entering or exiting hollow-core fiber 110 via fiber end 112 has a lower fluence in endcap 130 than in hollow-core fiber 110. Diameter 130D may be one or several millimeters (mm). The beam diameter at the distal surface 134 of endcap 130, facing away from fiber end 112, is therefore greater than at the termination of fiber end 112. Thus, even if contaminants are present on distal surface 134, these contaminants are less likely to present an issue. In certain embodiments, surface 134 has an antireflective (AR) coating to eliminate or reduce Fresnel losses at this surface.
[0036]
[0037] Preferably, distance 140L and the inner diameter 340D of capillary 120 along distance 140L are chosen such that beam 390, expanding in the direction from hollow-core fiber 110 to endcap 130, is not incident on capillary 120. For example, distance 140L and inner diameter 340D may be such that the 1/e.sup.2 diameter of beam 390 is smaller than inner diameter 340D. The appropriate choices for distance 140L and inner diameter 340D depend on the properties of hollow-core fiber 110, specifically, the mode-field diameter therein.
[0038] In one embodiment, hollow-core fiber 110 is a single-mode fiber characterized by a mode-field diameter MFD and configured to guide light with a wavelength λ. In this embodiment, non-zero distance 140 may obey the relationship
wherein L represents distance 140L and D represents inner diameter 340D of capillary 120. When distance 140L obeys this relationship, the 1/e.sup.2 diameter of beam 390 remains smaller than inner diameter 340D of capillary 120 along the entire distance 140L between fiber end 112 and endcap 130. In another embodiment, hollow-core fiber 110 is a multimode fiber characterized by a numerical aperture NA. To prevent beam 390 from reaching the walls of capillary 120, non-zero distance 140 may be less than D/(2NA) in this embodiment.
[0039] When coupling light into fiber end 112 of hollow-core fiber 110, beam 390 is converging when incident on endcap 130 at distal surface 134. For optimal coupling into hollow-core fiber 110, the transverse intensity distribution of a beam 390 propagating in the direction from distal surface 134 to fiber end 112 is similar or identical to the transverse intensity distribution of a beam 390 propagating in the direction from fiber end 112 to distal surface 134.
[0040] Capillary 120 may be cylindrical with an inner cylindrical surface and an outer cylindrical surface. The wall thickness 320T of capillary 120 may cooperate with distance 140L to prevent overheating end 112 of hollow-core fiber 110 when capillary 120 and endcap 130 are fused together.
[0041] The need for thermal isolation between hollow-core fiber 110 and end face 122 of capillary 120 puts a lower limit on distance 140L. On the other hand, an upper limit on distance 140L may be imposed by a requirement to prevent beam 390 from illuminating capillary 120. In one design approach, the selection of parameters, such as distance 140L, inner diameter 340D, and wall thickness 320T, is driven by the properties of hollow-core fiber 110. To achieve a good fit between hollow-core fiber 110 and capillary 120, it is preferred that inner diameter 340D of capillary 120 just slightly exceeds the outer diameter 112D of end 112 of hollow-core fiber 110, for example by a few micrometers or a few tens of micrometers. Therefore, in this approach, diameter 112D determines inner diameter 340D of capillary 120. The mode properties of hollow-core fiber 110, e.g., its mode-field diameter or numerical aperture, determine the divergence of a beam 390 emerging from fiber end 112. This divergence and inner diameter 340D together define an upper limit for distance 140L. In one example, outer diameter 112D is in the range between 60 and 240 μm, inner diameter 340D is in the range between 65 and 275 μm, distance 140L is at least 50 μm, for example between 50 and 200 μm, and wall thickness 320T is at least 50 μm, for example between 50 and 100 μm.
[0042] As mentioned above in reference to
[0043] Outside capillary 120, hollow-core fiber 110 may have a jacket 150 disposed on the outer wall of hollow-core fiber 110 (e.g., outer wall 212, 222, or 232, or another similar outer wall). Jacket 150 may be made of a polymer with a lower refractive index than the outer wall of hollow-core fiber 110 to minimize outcoupling of light that has leaked into the outer wall or a higher refractive index to prevent leaked light from being guided within the outer wall. However, polymers are known to outgas and thereby contaminate optical surfaces. In embodiments where hollow-core fiber 110 includes jacket 150, jacket 150 is absent from the portion of hollow-core fiber 110 positioned inside capillary 120. For example, jacket 150 may have been stripped off this portion of hollow-core fiber 110 before insertion into capillary 120 to avoid potentially contaminating surface 132 and fiber end 112. Additionally, if jacket 150 was present on the portion of hollow-core fiber 110 located inside capillary 120, the pliability of a typical jacket material might compromise the accuracy and stability of the position of hollow-core fiber 110 relative to capillary 120.
[0044]
[0045] Method 400 includes steps 410, 420, and 430. Step 410 positions end 112 of hollow-core fiber 110 in capillary 120 such that fiber end 112 terminates inside capillary 120 at a distance 140L away from end face 122 of capillary 120. This arrangement is depicted in
[0046] Steps 410, 420, and 430 may be performed in the order listed in
[0047]
[0048] Step 412 inserts end 112 of hollow-core fiber 110 into capillary 120 from the end of capillary 120 having end face 124, as shown in
[0049] Step 414 cleaves hollow-core fiber 110 and capillary 120 together, as indicated by cleaving line 560 in
[0050]
[0051] When hollow-core fiber 110 is equipped with jacket 150, step 410 of method 400 is preceded by a step of stripping jacket 150 off the portion of hollow-core fiber 110 that is inside capillary 120 during or after the performance of step 410.
[0052] As an alternative to method 400, hollow-core fiber 110 may be cleaved separately from capillary 120. For example, capillary 120 may be cleaved prior to insertion of hollow-core fiber 110 therein. In this case, the process step depicted in
[0053]
[0054] Housing 600 includes a ferrule 610 and an insert 620. Ferrule 610 has two hollow compartments 612 and 614 separated from each other by a divider 616. A narrower channel 618 passes through divider 616 between compartments 612 and 614. Insert 620 is seated in compartment 612 farthest from divider 616. Insert 620 has (a) a hollow compartment 622 facing away from divider 616, (b) a wall 626 between compartment 622 and the portion of compartment 612 not occupied by insert 620, and (c) a narrower channel 628 passing through wall 626 between compartments 622 and 612.
[0055] When terminated hollow-core fiber 100 is implemented in housing 600, as shown in
[0056] To secure terminated hollow-core fiber 100 in housing 600, an adhesive may be applied to an interface between endcap 130 and ferrule 610. Similarly, an adhesive may be applied to an interface between hollow-core fiber 110 and insert 620. Alternatively, when the portion of hollow-core fiber 110 passing through channel 628 of insert 620 includes jacket 150, hollow-core fiber 110 may be press-fit in channel 628. In either case, housing 600 holds endcap 130 and a section of hollow-core fiber 110 that is outside capillary 120, while capillary 120 is contained by housing 600.
[0057] Ferrule 610 and insert 620 may be made of metal. In one example, ferrule 610 is made of copper and insert 620 is made of brass. Housing 600 protects capillary 120 and the interface between capillary 120 and endcap 130. In particular, the mechanical strength of housing 600 serves to prevent capillary 120 from breaking and also serves to prevent breakage of the bond between capillary 120 and endcap 130.
[0058] In an alternative embodiment, housing 600 omits insert 620. In this alternative embodiment, wall 626, channel 628, and compartment 622 are instead integrally formed features of ferrule 610. The separate insert 620 in the embodiment of housing 600 shown in
[0059]
[0060] Next, as illustrated in
[0061] Once capillary 120 is secured to hollow-core fiber 110 in this manner, hollow-core fiber 110 is partly retracted into housing 600, as illustrated in
[0062] In the example of method 800 illustrated in
[0063] The present invention is described above in terms of a preferred embodiment and other embodiments. The invention is not limited, however, to the embodiments described and depicted herein. Rather, the invention is limited only by the claims appended hereto.