Polishing apparatus and retainer ring configuration
09833875 ยท 2017-12-05
Assignee
Inventors
Cpc classification
B24B37/107
PERFORMING OPERATIONS; TRANSPORTING
B24B41/007
PERFORMING OPERATIONS; TRANSPORTING
B24B37/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A polishing apparatus capable of preventing wear of rollers which are to transmit a load to a retainer ring and capable of preventing wear particles from escaping outside is disclosed. The polishing apparatus includes: a retainer ring disposed so as to surround the substrate and configured to press the polishing surface while rotating together with a head body; a rotary ring secured to the retainer ring and configured to rotate together with the retainer ring; a stationary ring disposed on the rotary ring; and a local-load exerting device configured to apply a local load to a part of the retainer ring through the rotary ring and the stationary ring. The rotary ring has rollers which are in contact with the stationary ring.
Claims
1. A polishing apparatus comprising: a head body configured to press a substrate against a polishing surface while rotating the substrate; a retainer ring disposed so as to surround the substrate and configured to press the polishing surface while rotating together with the head body; a rotary ring secured to the retainer ring and configured to rotate together with the retainer ring; a stationary ring disposed on the rotary ring; and a local-load exerting device configured to apply a local load to a part of the retainer ring through the rotary ring and the stationary ring, the rotary ring having rollers which are in contact with the stationary ring.
2. The polishing apparatus according to claim 1, wherein each of the rollers includes a bearing, and a wheel mounted to an outer race of the bearing, the wheel being formed of resin or rubber.
3. The polishing apparatus according to claim 1, wherein the rotary ring includes a roller housing having an annular recess in which the rollers are housed.
4. The polishing apparatus according to claim 3, further comprising: a suction line coupled to the stationary ring, the suction line communicating with a space formed by the annular recess.
5. The polishing apparatus according to claim 1, further comprising: a seal provided between the rotary ring and the stationary ring.
6. The polishing apparatus according to claim 5, wherein the seal comprises a labyrinth seal.
7. The polishing apparatus according to claim 5, wherein the seal comprises a contact-type seal that closes a gap between the rotary ring and the stationary ring.
8. The polishing apparatus according to claim 1, wherein the stationary ring includes a circular rail which is in contact with the rollers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(26) Embodiments will be described in detail below with reference to the drawings. Identical or corresponding parts are denoted by the same reference numerals throughout the views and their repetitive explanations will be omitted.
(27)
(28) The polishing head 1 is coupled to a lower end of a polishing head shaft 11, which is rotatably held by a head arm 16. In this head arm 16, there are disposed a rotating device (not shown in the drawings) for rotating the polishing head shaft 11 and an elevating device (not shown in the drawings) for elevating and lowering the polishing head shaft 11. The polishing head 1 is rotated by the rotating device through the polishing head shaft 11, and is elevated and lowered by the elevating device through the polishing head shaft 11. The head arm 16 is secured to a pivot shaft 15, so that the head arm 16 can move the polishing head 1 outwardly of the polishing table 3 as the pivot shaft 15 rotates.
(29) The polishing head 1 is configured to hold a wafer on its lower surface by vacuum suction. The polishing head 1 and the polishing table 3 rotate in the same direction as indicated by arrows. In this state, the polishing head 1 presses the wafer against the polishing surface 2a of the polishing pad 2. The polishing liquid is supplied from the polishing liquid supply nozzle 5 onto the polishing pad 2, so that the wafer is polished by sliding contact with the polishing pad 2 in the presence of the polishing liquid.
(30) The polishing head 1 includes a head body 10 for pressing the wafer against the polishing pad 2, and a retainer ring 20 arranged so as to surround the wafer. The head body 10 and the retainer ring 20 are rotatable together with the polishing head shaft 11. The retainer ring 20 is configured to be movable in the vertical directions independently of the head body 10. The retainer ring 20 projects radially outwardly from the head body 10. A local-load exerting device 30, which serves to exert a local load on a part of the retainer ring 20, is disposed above the retainer ring 20.
(31) The local-load exerting device 30 is secured to the head arm 16. The retainer ring 20 rotates about its own axis during polishing of the wafer, while the local-load exerting device 30 does not rotate with the retainer ring 20 and its position is fixed. The retainer ring 20 has an upper surface to which a rotary ring 51 is secured. The rotary ring 51 has a plurality of roller rings (which will be discussed later) provided therein. A stationary ring 91 is placed on the rotary ring 51. The stationary ring 91 is coupled to the local-load exerting device 30.
(32) The rotary ring 51 rotates together with the retainer ring 20, while the stationary ring 91 does not rotate and its position is fixed. The local-load exerting device 30 is configured to exert a downward local load on a part of the retainer ring 20 through the stationary ring 91 and the rotary ring 51. This downward local load is transmitted through the stationary ring 91 and the rotary ring 51 to the retainer ring 20, which presses the polishing surface 2a of the polishing pad 2. The reason for exerting the downward local load on a part of the retainer ring 20 during polishing of the wafer is to positively control a profile of the peripheral portion (edge portion) of the wafer.
(33)
(34) The unit base 40 is secured to the head arm 16. The plurality of (three in the drawing) air cylinders 33, 34, and 35 and the plurality of (four in the drawing) linear guides 38 are mounted to the unit base 40. The air cylinders 33, 34 and 35 have piston rods 33a, 34a, and 35a, respectively. The piston rods 33a, 34a, and 35a and the guide rods 39 are coupled to the common bridge 32. The guide rods 39 are vertically movably supported by the respective linear guides 38 with low friction. Therefore, the linear guides 38 allow the bridge 32 to move smoothly in the vertical directions without being inclined.
(35) The air cylinders 33, 34, and 35 are coupled respectively to pressure regulators (not shown) and air vent mechanisms (not shown), so that the air cylinders 33, 34, and 35 can generate loads independently of each other. The air cylinders 33, 34, and 35 generate loads that are transmitted to the common bridge 32. The bridge 32 is coupled to the stationary ring 91 through the push rods (pressing members) 31, which transmit the loads, applied from the air cylinders 33, 34, and 35 to the bridge 32, to the stationary ring 91. The reason for providing three air cylinders is to align a center of the loads of the air cylinders with the position of the local load by changing the proportion of outputs of the three air cylinders, because the local load is located under the head arm 16 and an air cylinder cannot be arranged right above the position of the local load. Three air cylinders are provided in this embodiment, while only a single air cylinder may be provided together with enhanced linear guide mechanisms or an air cylinder may be provided under the head arm 16.
(36) While the polishing head 1 rotates about its own axis, the local-load exerting device 30 does not rotate with the polishing head 1 because the local-load exerting device 30 is secured to the head arm 16. Specifically, during polishing of the wafer, the polishing head 1 and the wafer rotate about their own axes, while the local-load exerting device 30 is stationary at a predetermined position. Similarly, during polishing of the wafer, the rotary ring 51 rotates together with the polishing head 1, while the stationary ring 91 is stationary at a predetermined position.
(37) Next, the polishing head 1 as a substrate holder will be described.
(38) The elastic membrane 45 has a lower surface that provides a substrate contact surface in a circular shape. This substrate contact surface is brought into contact with an upper surface (a surface opposite to a surface to be polished) of the wafer W. The substrate contact surface of the elastic membrane 45 has through-holes (not shown). A pressure chamber 46 is formed between the carrier 43 and the elastic membrane 45. This pressure chamber 46 is in a fluid communication with a pressure regulator (not shown). When a pressurized fluid (e.g., a pressurized air) is supplied into the pressure chamber 46, the elastic membrane 45 receives the pressure of the fluid in the pressure chamber 46, thus pressing the wafer W against the polishing surface 2a of the polishing pad 2. When negative pressure is developed in the pressure chamber 46, the wafer W is held on the lower surface of the elastic membrane 45 by the vacuum suction.
(39) The retainer ring 20 is arranged so as to surround the wafer W and the elastic membrane 45. The retainer ring 20 has a ring member 20a that is to touch the polishing pad 2, and a drive ring 20b fixed to an upper portion of the ring member 20a. The ring member 20a is secured to the drive ring 20b by a plurality of bolts (now shown). The ring member 20a is arranged so as to surround a peripheral edge of the wafer W.
(40) The coupling member 75 includes a shaft portion 76 located in the center of the head body 10, and spokes 78 extending radially from the shaft portion 76. The shaft portion 76 extends in the vertical direction through the spherical bearing 47 that is located in the center of the head body 10. The shaft portion 76 is supported by the spherical bearing 47 such that the shaft portion 76 can be movable in the vertical directions. The drive ring 20b is connected the spokes 78. With these configurations, the coupling member 75 and the retainer ring 20, which is coupled to the coupling member 75, can move relative to the head body 10 in the vertical directions.
(41) The spherical bearing 47 includes an inner race 48, and an outer race 49 that slidably supports an outer circumferential surface of the inner race 48. The inner race 48 is coupled to the retainer ring 20 through the coupling member 75. The outer race 49 is fixed to the carrier 43. The shaft portion 76 of the coupling member 75 is supported by the inner race 48 such that the shaft portion 76 can move in the vertical directions. The retainer ring 20 is tiltably supported by the spherical bearing 47 through the coupling member 75.
(42) The spherical bearing 47 is configured to allow the retainer ring 20 to move in the vertical directions and tilt, while restricting a lateral movement (horizontal movement) of the retainer ring 20. During polishing of the wafer W, the retainer ring 20 receives from the wafer W a lateral force (an outward force in the radial direction of the wafer W) that is generated due to the friction between the wafer W and the polishing pad 2. This lateral force is bore or received by the spherical bearing 47. In this manner, the spherical bearing 47 serves as a bearing device configured to receive the lateral force (the outward force in the radial direction of the wafer W) that is applied from the wafer W to the retainer ring 20 due to the friction between the wafer W and the polishing pad 2 during polishing of the wafer W, while restricting the lateral movement of the retainer ring 20 (i.e., fixing the horizontal position of the retainer ring 20).
(43) Plural pairs of drive collars 80 are fixed to the carrier 43. Each pair of drive collars 80 are arranged on both sides of each spoke 78. The rotation of the carrier 43 is transmitted through the drive collars 80 to the retainer ring 20, so that the head body 10 and the retainer ring 20 can rotate together. The drive collars 80 are just in contact with the spokes 78 and do not prevent the vertical movement and the tilt of the coupling member 75 and the retainer ring 20.
(44) The upper portion of the retainer ring 20 is coupled to an annular retainer ring pressing mechanism 60, which is configured to exert a uniform downward load on an entire upper surface of the retainer ring 20 (more specifically, an upper surface of the drive ring 20b) to thereby press a lower surface of the retainer ring 20 (i.e., a lower surface of the ring member 20a) against the polishing surface 2a of the polishing pad 2.
(45) The retainer ring pressing mechanism 60 includes an annular piston 61 secured to the upper portion of the drive ring 20b, and an annular rolling diaphragm 62 connected to an upper surface of the piston 61. The rolling diaphragm 62 forms a pressure chamber 63 therein. This pressure chamber 63 is coupled to the pressure regulator (not shown). When a pressurized fluid (e.g., pressurized air) is supplied into the pressure chamber 63, the rolling diaphragm 62 pushes down the piston 61, which in turn pushes down the entirety of the retainer ring 20. In this manner, the retainer ring pressing mechanism 60 presses the lower surface of the retainer ring 20 against the polishing surface 2a of the polishing pad 2.
(46) The rotary ring 51 is fixed to the upper surface of the retainer ring 20. The stationary ring 91 is disposed on the rotary ring 51. Lower ends of the push rods 31 of the local-load exerting device 30 are coupled to the stationary ring 91. The local-load exerting device 30 applies a downward local load to the stationary ring 91 through the push rods 31. During polishing of the wafer, the rotary ring 51 rotates together with the retainer ring 20, while the local-load exerting device 30 and the stationary ring 91 do not rotate.
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(48) The stationary ring 91 includes a circular rail 92 which is in contact with tops of the rollers 52, and an annular rail base 94 to which the circular rail 92 is fixed. An annular groove 95 is formed in a lower surface of the circular rail 92, and the tops of the rollers 52 are in contact with the annular groove 95. The push rods 31 are coupled to the top portion of the rail base 94.
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(50) The load of the local-load exerting device 30 is transmitted from the circular rail 92 to the rollers 52. Each roller 52 receives the load of the local-load exerting device 30 only when the roller 52 passes a point of application of the load. Therefore, a time during which the load is applied to each roller 52 is short as compared to the conventional construction, shown in
(51) The number of rollers 52 is determined based on the diameter of the roller 52 and the diameter of the circular rail 92. To achieve a smooth transmission of the load, it is preferred to use as many rollers 52 as possible so as to minimize a distance between adjacent rollers 52. Each roller 52 has a smooth circumferential surface, and is in contact with the circular rail 92 in a wide contact area so that the roller 52 can transmit a larger load. The circular rail 92 is placed on the rollers 52. The rollers 52 make rolling contact with the circular rail 92. A lateral position of the circular rail 92 is guided by contact between a corner, having a curved cross-sectional shape, of each roller 52 and a corner, having a curved cross-sectional shape, of the circular rail 92. The load of the local-load exerting device 30 is mainly transmitted from the circular rail 92 to the circumferential surface of each roller 52.
(52) As shown in
(53) Each roller 52 includes the bearing 57 mounted to the roller shaft 54, and a wheel 59 secured to an outer race of the bearing 57. The wheel 59 is formed of a resin having a high abrasion resistance, such as polyacetal, PET (polyethylene terephthalate), PPS (polyethylene sulfide), or MC Nylon (registered trademark). The circular rail 92 is preferably formed of a metal having a high corrosion resistance, such as stainless steel (SUS 304). A single-row deep-groove ball bearing is used as the bearing 57. The wheel 59 is mounted to the bearing 57 by pressing the outer race of the bearing 57 into the resin wheel 59. With such a construction, the roller 52 can rotate smoothly and can transmit a load without damaging the circular rail 92.
(54) An annular recess 55a is formed in the roller housing 55, and the multiple rollers 52 are housed in this annular recess 55a. The lower surface and both side surfaces of each roller 52 are surrounded by the annular recess 55a. Seals 100A, 100B are disposed between the roller housing 55 of the rotary ring 51 and the rail base 94 of the stationary ring 91. More specifically, the outer seal 100A is located outside the circular rail 92, and the inner seal 100B is located inside the circular rail 92. There is no opening in both side surfaces and a bottom surface that form the annular recess 55a, and the seals 100A, 100B are provided between the stationary ring 91 and the rotary ring 51. Therefore, wear particles, generated from the rollers 52 and the circular rail 92, are confined in the annular recess 55a and do not fall on the polishing pad 2.
(55) In the embodiment illustrated in
(56) In another embodiment, as shown in
(57) A suction system for sucking the wear particles from the polishing head 1 will now be described with reference to
(58)
(59) The suction line 108 is coupled to the through-hole 109 formed in the stationary ring 91, and therefore the suction line 108 communicates with the space 110 formed by the annular recess 55a. As described above, since the rollers 52 make rolling contact with the circular rail 92, the wear particles may be generated. These wear particles are confined in the annular recess 55a. The suction line 108 sucks the wear particles out of the annular recess 55a, thereby removing the wear particles from the roller housing 55 (i.e. from the rotary ring 51).
(60) The through-hole 109 formed in the circular rail 92 can possibly promote wear of the rollers 52. Therefore, the through-hole 109 is preferably located at a position where a lowest load is applied from the circular rail 92 to the rollers 52. Ideally, as shown in
(61) Other embodiments will now be described. Constructions and operations of the following embodiments, which are the same as those of the above-described embodiment, will not be described particularly, and duplicate descriptions thereof are omitted.
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(63) The stationary ring 91 does not rotate and its position is fixed. The rollers 53 are held by the stationary ring 91 and make rolling contact with the rotating retainer ring 20. The local-load exerting device 30 is configured to exert a downward local load on a part of the retainer ring 20 through the stationary ring 91 and the roller 53. The downward local load is transmitted through the stationary ring 91 and the roller 53 to the retainer ring 20, and the retainer ring 20 presses the polishing surface 2a of the polishing pad 2. The reason for applying the downward local load to a part of the retainer ring 20 during polishing of a wafer is to positively control a profile of a peripheral portion (edge portion) of the wafer.
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(65) The polishing head 1 rotates about its own axis, while the local-load exerting device 30, which is secured to the head arm 16, does not rotate together with the polishing head 1. Thus, while the polishing head 1 and a wafer are rotating during polishing of the wafer, the local-load exerting device 30 remains stationary in a predetermined position. The stationary ring 91 also remains stationary in a predetermined position during polishing of the wafer.
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(67) The lower ends of the push rods 31 of the local-load exerting device 30 are coupled to the stationary ring 91. The local-load exerting device 30 exerts a downward local load on the stationary ring 91 through the push rods 31. The downward local load is transmitted through the roller 53 to the retainer ring 20.
(68) There are several reasons for the use of the two push rods 31. The first reason is to prevent the push rod 31 from tilting and becoming unstable. The second reason is to prevent the stationary ring 91 from rotating around the push rod 31. The third reason is as follows. The load point of the two push rods 31 lies at the midpoint of the two push rods 31, and thus lies inside the two pressing points of the push rods 31. This can prevent a portion of the stationary ring 91, lying opposite a pressing point, from floating.
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(71) The cylindrical projection 133 is loosely fit in the recess 132a so that the cylindrical projection 133 can tilt in every direction in the recess 132a with the spherical lower end surface 133a in point contact with the bottom surface of the recess 132a. The push rod 31, connected integrally to the cylindrical projection 133, can therefore tilt in multiple directions. The bearing housing 132 may be provided as a separate member from the stationary ring 91. For example, the bearing housing 132 having the cylindrical recess 132a may be fixed to the upper surface of the stationary ring 91.
(72) The two spherical bearings 131, each of which functions as a tiltable coupling that can tilt in multiple directions, can permit (absorb) a relative inclination between the local-load exerting device 30 and the retainer ring 20. Therefore, even when the local-load exerting device 30 and the retainer ring 20 are inclined with respect to each other, there is no generation of an excessive frictional resistance between the linear guide 38 and the linear rod 39 (see
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(74) The tiltable coupling 140 includes an upper coupling member 141, a lower coupling member 142, and a pivot shaft 143 which rotatably couples the upper coupling member 141 and the lower coupling member 142. As shown in
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(76) The tiltable coupling 140 can permit (absorb) a relative inclination between the local-load exerting device 30 and the retainer ring 20. Therefore, even when the local-load exerting device 30 and the retainer ring 20 are inclined with respect to each other, there is no generation of an excessive frictional resistance between the linear guide 38 and the linear rod 39 (see
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(80) The springs 155 are incorporated in the lower push rods 31B, and configured to absorb vertical vibration of the retainer ring 20 caused, for example, by the surface irregularities of the polishing pad 2. The springs 155 may be incorporated in the upper push rods 31A. According to this embodiment, the tiltable coupling 140 can permit (absorb) a relative inclination between the local-load exerting device 30 and the retainer ring 20, and the springs 155 as vibration absorbers can absorb the vertical vibration of the retainer ring 20. The local-load exerting device 30 can therefore apply the intended local load to the retainer ring 20.
(81)
(82) In the embodiments shown in
(83) The previous description of embodiments is provided to enable a person skilled in the art to make and use the present invention. Moreover, various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles and specific examples defined herein may be applied to other embodiments. Therefore, the present invention is not intended to be limited to the embodiments described herein but is to be accorded the widest scope as defined by limitation of the claims.