Ballistic vest carrier cover system with pouches for hard armor panels
09835414 · 2017-12-05
Assignee
Inventors
Cpc classification
A41D13/0002
HUMAN NECESSITIES
International classification
F41H1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A41D13/00
HUMAN NECESSITIES
Abstract
Hard armor plate pouches incorporated in a ballistic vest carrier cover that has armor panel pockets with side openings and waist panels. The pouches are attached to the carrier cover outer layer inside the armor pockets with access through the outer layer. In one configuration, the pouch is a single fabric sheet attached to the outer layer around the sheet perimeter. In another configuration, the pouch is a bag that hangs freely in the pocket. The pouch is accessed via a lateral opening or a vertical opening in the outer layer that is closed by an openable fastener, such as a zipper, hook and loop fastener, or snaps. The vertical opening can be hidden behind a placket. Optionally, the waist panels have side pouches that have openings at the side or the top.
Claims
1. A cover for a ballistic vest carrier, the carrier including a front armor panel in a front portion of the carrier, a rear armor panel in a rear portion of the carrier, attachable and detachable waist straps designed to removably attach the front portion of the carrier to the rear portion of the carrier at a waist of a wearer, attachable and detachable shoulder straps designed to removably attach the front portion of the carrier to the rear portion of the carrier at shoulders of the wearer, the cover comprising: (a) a mantle extending from a front waist of the mantle through shoulders of the mantle to a rear waist of the mantle and having a neck opening, a right side, and a left side, the mantle having an outer fabric layer and a liner, the liner being attached to the outer fabric layer to form a front pocket and a rear pocket between the outer fabric layer and the liner, the front pocket being accessible through a right front armor opening on the right side of the mantle and through a left front armor opening on the left side of the mantle, the rear pocket being accessible through a right rear armor opening on the right side of the mantle and through a left rear armor opening on the left side of the mantle; (b) a front pouch inside the front pocket, the front pouch being accessible through a front pouch opening in the outer fabric layer, the front pouch being designed to receive a hard armor panel through the front pouch opening; and (c) a rear pouch inside the rear pocket, the rear pouch being accessible through a rear pouch opening in the outer fabric layer, the rear pouch being designed to receive a hard armor panel through the rear pouch opening; (d) whereby the front armor portion of the carrier is inserted into the front pocket, the rear armor portion of the carrier is inserted into the rear pocket, and the front portion of the carrier is attached to the rear portion of the carrier by one of the waist straps through the right front armor opening and the left front armor opening, the other waist strap through the right rear armor opening and the left rear armor opening, and by the shoulder straps.
2. The ballistic carrier cover of claim 1 wherein the front pouch opening is closable by a detachable front fastener and the rear pouch opening is closable by a detachable rear fastener.
3. The ballistic carrier cover of claim 1 wherein the front pouch is formed by a single sheet attached to the outer fabric layer within the front pocket.
4. The ballistic carrier cover of claim 3 wherein the single sheet is composed in part of a mesh fabric.
5. The ballistic carrier cover of claim 3 wherein the front pouch opening is vertical.
6. The ballistic carrier cover of claim 4 wherein the front pouch opening is hidden behind a placket.
7. The ballistic carrier cover of claim 1 wherein the front pouch is a bag with an upper end attached to the outer fabric layer and hanging within the front pocket, and the front pouch opening is lateral.
8. The ballistic carrier cover of claim 7 wherein the bag is composed in part of a mesh fabric.
9. The ballistic carrier cover of claim 1 wherein the rear pouch is formed by a single sheet attached to the outer fabric layer within the rear pocket.
10. The ballistic carrier cover of claim 9 wherein the single sheet is composed in part of a mesh fabric.
11. The ballistic carrier cover of claim 1 wherein the rear pouch is a bag with an upper end attached to the outer fabric layer and hanging within the rear pocket, and the rear pouch opening is lateral.
12. The ballistic carrier cover of claim 11 wherein the bag is composed in part of a mesh fabric.
13. The ballistic carrier cover of claim 1 further comprising: (a) a right waist panel extending from the outer fabric layer at the right rear armor opening to a free end that is removably attachable to the outer fabric layer at the right front armor opening, the right waist panel having an inner layer attached to an outer layer forming a right pouch therebetween, the right pouch being accessible through a right pouch opening, the right pouch designed to receive a hard armor panel through the right pouch opening; and (b) a left waist panel extending from the outer fabric layer at the left rear armor opening to a free end that is removably attachable to the outer fabric layer at the left front armor opening, the left waist panel having an inner layer attached to an outer layer forming a left side pouch therebetween, the left pouch being accessible through a left pouch opening, the left pouch designed to receive a hard armor panel through the left pouch opening.
14. The ballistic carrier cover of claim 13 wherein the waist panels are composed substantially of a stretch fabric.
15. The ballistic carrier cover of claim 13 wherein the side pouch openings are lateral.
16. The ballistic carrier cover of claim 13 wherein the side pouch openings are vertical.
17. A cover for a ballistic vest carrier, the carrier including a front armor panel in a front portion of the carrier, a rear armor panel in a rear portion of the carrier, attachable and detachable waist straps designed to removably attach the front portion of the carrier to the rear portion of the carrier at a waist of a wearer, attachable and detachable shoulder straps designed to removably attach the front portion of the carrier to the rear portion of the carrier at shoulders of the wearer, the cover comprising: (a) a mantle extending from a front waist of the mantle through shoulders of the mantle to a rear waist of the mantle and having a neck opening, a right side, and a left side, the mantle having an outer fabric layer and a liner, the liner being attached to the outer fabric layer to form a front pocket and a rear pocket between the outer fabric layer and the liner, the front pocket being accessible through a right front armor opening on the right side of the mantle and through a left front armor opening on the left side of the mantle, the rear pocket being accessible through a right rear armor opening on the right side of the mantle and through a left rear armor opening on the left side of the mantle; (b) a front pouch inside the front pocket, the front pouch being formed by a single sheet attached to the outer fabric layer within the front pocket, the front pouch being accessible through a vertical front pouch opening in the outer fabric layer that is closable by an openable front fastener, the front pouch being designed to receive a hard armor panel through the front pouch opening; and (c) a rear pouch inside the rear pocket, the rear pouch being accessible through a rear pouch opening in the outer fabric layer, the rear pouch being designed to receive a hard armor panel through the rear pouch opening; (d) whereby the front armor portion of the carrier is inserted into the front pocket, the rear armor portion of the carrier is inserted into the rear pocket, and the front portion of the carrier is attached to the rear portion of the carrier by one of the waist straps through the right front armor opening and the left front armor opening, the other waist strap through the right rear armor opening and the left rear armor opening, and by the shoulder straps.
18. The ballistic carrier cover of claim 17 wherein the rear pouch opening is closable by an openable rear fastener.
19. The ballistic carrier cover of claim 17 wherein the single sheet is composed in part of a mesh fabric.
20. The ballistic carrier cover of claim 17 wherein the front pouch opening is hidden behind a placket.
21. The ballistic carrier cover of claim 17 wherein the rear pouch is formed by a single sheet attached to the outer fabric layer within the rear pocket.
22. The ballistic carrier cover of claim 21 wherein the single sheet is composed in part of a mesh fabric.
23. The ballistic carrier cover of claim 17 wherein the rear pouch is a bag with an upper end attached to the outer fabric layer and hanging within the rear pocket, and the rear pouch opening is lateral.
24. The ballistic carrier cover of claim 23 wherein the bag is composed in part of a mesh fabric.
25. The ballistic carrier cover of claim 17 further comprising: (a) a right waist panel composed substantially of a stretch fabric extending from the outer fabric layer at the right rear armor opening to a free end that is removably attachable to the outer fabric layer at the right front armor opening, the right waist panel having an inner layer attached to an outer layer forming a right pouch therebetween, the right pouch being accessible through a right pouch opening, the right pouch designed to receive a hard armor panel through the right pouch opening; and (b) a left waist panel composed substantially of a stretch fabric extending from the outer fabric layer at the left rear armor opening to a free end that is removably attachable to the outer fabric layer at the left front armor opening, the left waist panel having an inner layer attached to an outer layer forming a left side pouch therebetween, the left pouch being accessible through a left pouch opening, the left pouch designed to receive a hard armor panel through the left pouch opening.
26. The ballistic carrier cover of claim 25 wherein the side pouch openings are lateral.
27. The ballistic carrier cover of claim 25 wherein the side pouch openings are vertical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the nature and object of the present invention, reference is made to the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(27) The present application hereby incorporates by reference in its entirety U.S. Provisional Patent Application No. 62/115,341, on which this application is based.
(28) The present invention is a front pouch, a rear pouch, and optional side pouches for hard armor plates incorporated into a ballistic vest carrier cover.
(29) The present invention contemplates that the pouches can be incorporated into any carrier cover. One such carrier cover is described in U.S. Pat. Nos. 8,528,112 and 8,776,262, incorporated herein by reference.
(30) As shown in
(31) The optional interlining 18 attached to the outer layer 17 protects the outer layer 17 from abrasion from the body armor panel carriers 40, 42, thereby providing strength and durability to the carrier 10.
(32) The liner 19 is composed of a knit or woven material that may be wicking or non-wicking in performance. Typically, the majority of the liner 19 is a heavyweight polyester mesh.
(33) The liner 19 is attached to the outer layer 17 at several places, as shown in
(34) Because the outer layer 17 and liner 19 are only attached at the edges, two pockets are formed, a front pocket 44 and a rear pocket 46, between the outer layer 17 and liner 19 for receiving the body armor panel carriers 40, 42, as shown in
(35) Optionally, and in addition to the side openings 48-51, the present invention contemplates that there may be lateral openings 76 in the liner 19 for inserting the armor panel carriers 40, 42 into the pockets 44, 46. Either the front, the rear, or both the front and rear can have a lateral opening 76. In one configuration, the waist attachments 33, 34 are zippers, hook and loop fasteners, or other openable fasteners that facilitate inserting the armor panel carriers 40, 42 into the pockets 44, 46 from the bottom. In another configuration, the lateral opening 76 is formed by overlapping edges 77, 78 of the liner 19, as in
(36) The armor openings 48-51 allow the use of the body armor waist straps 86 that are supplied with the body armor for individual adjustment. Each waist strap fastener 88 attaches to a mating hook and loop fastener 82 on the body armor panel carrier 40, 42, while extending around the wearer's side.
(37) Optional tunnels 52, 53 at each shoulder between the front pocket 44 and the rear pocket 46 allow fastening of the front and rear armor panel carriers 40, 42. Optional openings 54, 55 in the liner 19 at the shoulders 25 facilitate attaching the two armor panel carriers 40, 42 together at the shoulders 25 using the body armor shoulder straps 88 supplied with body armor. Each shoulder strap fastener 88 attaches to a mating hook and loop fastener 84 on the body armor panel carriers 40, 42, while extending over the wearer's shoulder.
(38) Waist panels 74, 75 extend from the lower end of the rear panel 62 at the armor openings 50, 51. The waist panels 74, 75 allow for improved ventilation, better fit, and freer motion, and are preferably composed substantially of a stretch fabric. The amount of stretch is significantly more than what is considered a non-stretch material. The present invention considers that a material that increases in length by at least 8% when under tension is a stretch material. The waist panels 74, 75 help hide the body armor panel carriers 40, 42 and body armor straps 86 outside of the pockets 44, 46, thereby facilitating the illusion of a standard uniform shirt.
(39) The waist panels 74, 75 removably attach to the front panel 60 by detachable panel fasteners 63, 64. Any type of detachable fasteners can be used including hook and loop fasteners, snaps, buckles, and hook and eye closures. The preferred panel fasteners 63, 64 are zippers 65, 66 because they are difficult to remove during an altercation.
(40) Hard armor plates are well-known in the industry. They are rigid plates, typically made of coated steel, ceramic, polyethylene, or carbon composites. Front armor plates are made to cover the front torso, rear armor plates are made to cover the rear torso, and side armor plates are made to cover the side rib cage. The front and rear armor plates are generally contoured to fit the front and rear torso of a wearer and come in a range of sizes, typically from 8″×10″ to 11″×14″. They are also found in a range of thickness, ranging from ¼″ to 1¼″. Various combinations of materials and thicknesses provide for a wide range of available protection levels. Side armor plates typically have a single curve to hug the body. They come in a range of sizes from 6″×6″ to 8″×10″ and in thicknesses from ½″ to 1¼″.
(41) The present invention incorporates a front pouch 102 and/or a rear pouch 104 into a carrier cover 10 of any type. The front pouch 102 is inside the front armor pocket 44 with access from the outside of the carrier cover 10 to facilitate quick installation of a front armor plate 92. The rear pouch 104 is inside the rear armor pocket 46 with access from the outside of the carrier cover 10 to facilitate quick installation of a rear armor plate 94.
(42) The present invention also contemplates the optional incorporation of side pouches 106, 108 in the side panels 74, 75 of the carrier cover 10 with access from the outside of the carrier cover 10 to facilitate quick installation of side armor plates 96, 98.
(43) One configuration of the front pouch 102 is shown in
(44) In another configuration, shown in
(45) In the embodiment of
(46) In another embodiment, the front pouch 102 is accessed via a front vertical opening 134, as shown in
(47) In the embodiment of
(48) The rear pouch 104 is shown in
(49) The rear lateral opening 150 is closed by a rear openable fastener 152, such as a zipper, a hook and loop fastener, or snaps.
(50) The sheet 112, 138 and bag 118 of the front and rear pouches 102, 104 are composed of a fabric material that is robust enough to handle the weight and abrasion from armor plates 92, 94. Materials include coated nylon and nylon and polyester meshes.
(51) In one embodiment, the pouches 102, 104 are intended for use with a single size and thickness of armor plates 92, 94, and are sized accordingly so that the armor plates 92, 94 do not slide around inside the pouches 102, 104.
(52) In another embodiment, the pouches 102, 104 are intended for use with a variety of armor plates 92, 94 having different widths. To prevent the armor plates 92, 94 from sliding from side to side, the pouches 102, 104 have internal vertical sizing strips 160a, 160b (collectively, 160), as shown in
(53) In another embodiment, the pouches 102, 104 are intended for use with a variety of armor plates 92, 94 having different thicknesses. The pouches 102, 104 are sized so that the thickest plate 92, 94 fits snuggly. To prevent the thinner armor plates 92, 94 from sliding around, the pouches 102, 104 each have an internal loop fastener 162, as shown in
(54) Optionally, each pouch 102, 104 can accept more than one armor plate 92, 94 at the same time in the event the wearer wants more protection than is available from a single plate 92, 94.
(55) Optionally, there is a right pouch 106 in the right waist panel 74 and a left pouch 108 in the left waist panel 75 for side armor plates 96, 98, as shown in
(56) One configuration of the side pouches 106, 108 is shown in
(57) The present invention does contemplate, however, the opening 186 may have an openable fastener.
(58) Another configuration of the side pouches 106, 108 is shown in
(59) The carrier cover 10 is used in two steps. First, the armor panel carriers 40, 42 are installed into the pockets 44, 46, as in
(60) At this point, none of the armor plates are installed. The wearer goes about his business, walking, driving, etc.
(61) When a situation arises where the extra protection afforded by the armor plates is desired, the plates can be installed without taking the carrier cover 10 off. The front fastener 130, 136 is opened to gain access to the front pouch 102. The front armor plate 92 is inserted into the front pouch 102, as in
(62) If the pouches 102, 104 include sizing strips 160, the appropriate strips 160a, 160b are attached and/or detached to size the pouch 102, 104 to the armor plate 92, 94 that is being used.
(63) If the carrier cover 10 has the preferred side pouches 106, 108 of
(64) The present invention also contemplates that the armor plates can be installed and worn in the normal course of the day. If the armor plates are light enough, they will have only a small effect on wearer.
(65) Thus it has been shown and described a ballistic vest carrier cover system with pouches for hard armor panels. Since certain changes may be made in the present disclosure without departing from the scope of the present invention, it is intended that all matter described in the foregoing specification and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense.