METHOD FOR CONTROLLING A DISTRIBUTOR ROLLER CONTROL SYSTEM

Abstract

In a method for controlling a distributor roller of a printing press, the phase position of at least one reversal point of the distributor roller is changed automatically during the ongoing printing. A change is made to the phase position for every specified number of revolutions of a plate cylinder.

Claims

1. A method for controlling a distributor roller of a printing press, which comprises the steps of: automatically changing a phase position of at least one reversal point of the distributor roller during ongoing printing, wherein a change is made to the phase position for every specified number of revolutions of a plate cylinder.

2. The method according to claim 1, wherein the specified number of revolutions is no more than eight.

3. The method according to claim 1, which further comprises controlling the change to the phase position of the distributor roller according to a different law of movement than a change to the phase position of a further distributor roller which is situated in a same printing unit.

4. The method according to claim 1, wherein there is a phase shift between the phase position of the distributor roller and the phase position of a further distributor roller which is situated in a different printing unit.

5. The method according to claim 1, which further comprises continuously changing the phase position.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0021] FIG. 1 is an illustration showing a printing press; and

[0022] FIG. 2 is a movement graph of a distributor roller.

DETAILED DESCRIPTION OF THE INVENTION

[0023] Referring now to the figures of the drawings in detail and first, particularly to FIG. 1 thereof, there is shown a printing unit 1 and a printing unit 2 are part of a printing press 3. The printing units 1, 2 are offset printing units. The printing press 3 is a sheet-fed printing press.

[0024] The printing unit 1 has a plate cylinder 4 and an associated inking unit with distributor rollers 5, 6. Rotation R of the distributor roller 5 is driven by a motor M1 and its axial movement A by a motor M2.

[0025] It is important that the two movements A, R of the distributor roller 5 are driven by different motors Ml, M2. This enables the distributor roller 5 to run axially asynchronously with the press while running rotationally synchronously with the press.

[0026] The motor M1 can also drive rotation of the plate cylinder 4 and/or the distributor roller 6.

[0027] The printing unit 2 has the same structure as the printing unit 1, and a distributor roller 7 of the printing unit 2 is situated in the same position in the inking unit roller train as the distributor roller 5.

[0028] The motor M2 is activated by a control system 8 according to a law of movement which is illustrated in FIG. 2.

[0029] FIG. 2 shows a graph, the x-axis of which represents the press angle and the y-axis the travel of the distributor roller. An angular range from 0° to 4320° is illustrated which corresponds to twelve revolutions of the plate cylinder 4 of 360° each.

[0030] The distributor roller 5 oscillates axially back and forth between a reversal point U1 and an opposite reversal point U2.

[0031] A curve K1 corresponds to the control system according to the invention and a curve K2 corresponds to a conventional control system and has been plotted purely for comparison purposes. Both curves K1 and K2 show a half-speed oscillation profile in which the distributor roller performs one complete axial oscillation within two plate cylinder revolutions (720°). The curve K2 is a sine curve and the curve K1 is a not sine curve but is the result of a modulation of a sine function.

[0032] The curves K1, K2 are synchronous with each other when they pass through zero at a press angle of 0°, 1080°, 2160°, 3240°, and 4320°, i.e. every 1080°.

[0033] Between 0° and 1080° and between 2160° and 3240°, the curve K2 leads the curve K1. This means, for example, that the distributor roller 5 controlled according to the invention has not yet passed through zero at 360° and 720°, where the conventionally controlled distributor roller is passing through zero, and instead does so only somewhat later. It is also apparent from the lead that the distributor roller controlled according to the curve K2 is situated at the reversal point U1 at 1620° and the distributor roller 5 controlled according to the curve K1 is already situated at the reversal point U1 at a press angle β. The press angle β is less than 1620° and is between 1440° and 1620°.

[0034] Between 1080° and 2160° and between 3240° and 4320°, the curve K2 lags the curve K1. This means, for example, that the conventionally controlled distributor roller 5 passes through zero at 1440° and 1800° and the distributor roller 5 controlled according to the invention at this point is just a short way before it passes through zero. It is also apparent from the lag that the distributor roller controlled according to the curve K2 is situated at the reversal point U1 at 3060° and the distributor roller 5 controlled according to the curve K1 is situated at the reversal point U1 only at a press angle α. The press angle α is greater than 3060° and is between 3060° and 3240°.

[0035] A phase shift between the curves Kl, K2 is labeled respectively +PV1, −PV2, and +PV3. As can be seen, these phase shifts are of different values and have different signs.

[0036] With the exception of the mentioned points of synchronicity, there is a phase shift, the value of which changes continuously, between the curves K1, K2 over the whole profile.

[0037] The maximum phase shift per revolution of the plate cylinder 4 is preferably greater than 5°.

[0038] The curve K1 can be stored in the control system 8 in the form of a mathematical equation or value table.

[0039] The distributor roller 7 can be controlled according to the law of movement represented by the curve K1 but with a specified press angle offset relative to the distributor roller 5.

[0040] The distributor roller 6 can be controlled according to a law of movement which deviates from the curve K1, wherein this too is a sine function which has been modulated so that it deviates from the simple sine-wave shape of the curve K2.

[0041] The control system according to the invention advantageously effects so-called horizontal distribution, which is particularly effective in terms of preventing ghosting stripes. In the case of this horizontal distribution, the time of the period duration of the axial oscillation can be changed, i.e. can differ from the conventional period duration which is constant in time.

[0042] The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention.

LIST OF REFERENCE SYMBOLS

[0043] 1 printing unit [0044] 2 printing unit [0045] 3 printing press [0046] 4 plate cylinder [0047] 5 distributor roller [0048] 6 distributor roller [0049] 7 distributor roller [0050] 8 control system [0051] A axial movement [0052] K1 curve [0053] K2 curve [0054] M1 motor [0055] M2 motor [0056] PV1 phase shift [0057] PV2 phase shift [0058] PV3 phase shift [0059] R rotation [0060] U1 reversal point [0061] U2 reversal point [0062] α press angle [0063] β press angle