TERNARY COMPOSITE MATERIAL, SUPERCAPACITOR, AND RELATED METHODS
20230187146 · 2023-06-15
Inventors
- Jong Hyun Choi (West Lafayette, IN, US)
- Duncan Neal Houpt (San Francisco, CA, US)
- Jaehoon Ji (West Lafayette, IN, US)
Cpc classification
H01G11/02
ELECTRICITY
H01G11/26
ELECTRICITY
Y02E60/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01G11/36
ELECTRICITY
C01B32/174
CHEMISTRY; METALLURGY
International classification
H01G11/36
ELECTRICITY
C01B32/174
CHEMISTRY; METALLURGY
Abstract
Ternary composite material, electrode, supercapacitor, and related methods. A ternary composite material includes a scaffold formed of carbon nanotubes (CNT), a first layer of zeolitic imidazolate 8 (ZIF-8) crystals formed on the scaffold of the CNT, and a second layer of molybdenum disulfide (MoS2) flakes formed on the first layer of the ZIF-8 crystals. An electrode can be formed with the ternary composite. A supercapacitor may include one or more electrodes that are at least partly formed of the ternary composite material. Methods of producing the ternary composite material and the electrodes are also disclosed.
Claims
1. A ternary composite material comprising: a scaffold formed of carbon nanotubes (CNT); a first layer of zeolitic imidazolate 8 (ZIF-8) crystals formed on the scaffold of the CNT; and a second layer of molybdenum disulfide (MoS.sub.2) flakes formed on the first layer of the ZIF-8 crystals, wherein the ZIF-8 crystals are thiolated, and wherein sulfur vacancies of the MoS.sub.2 flakes are bound to thiol group binding sites of the ZIF-8 crystals.
2. A supercapacitor comprising an electrode at least partly formed of the ternary composite material of claim 1.
3. The supercapacitor of claim 2, wherein the electrode has a specific capacitance of about 262 F/g.
4. The supercapacitor of claim 3, wherein the electrode retains at least 90 percent of the specific capacitance over 50,000 cycles.
5. The supercapacitor of claim 2, wherein the electrode has an energy density of about 52.4 Wh/kg measured at a scan rate of 20 mV/s.
6. The supercapacitor of claim 2, wherein the electrode has a power density of about 3680 W/kg under 100 mV/s.
7. The supercapacitor of claim 2, wherein the electrode has energy storage mechanisms comprising a surface-controlled capacitive process and a diffusion-controlled redox process with nearly equal contributions at a scan rate of 100 mV/s.
8. A method of producing the ternary composite material of claim 1, the method comprising: providing the CNT; synthesizing the layer of the ZIF-8 on the CNT to form a binary composite material; and reacting the binary composite material with the MoS.sub.2 flakes to form the ternary composite material.
9. The method of claim 8, wherein the CNT are prepared by a high-pressure, gas-phase decomposition of CO (HiPco) process.
10. The method of claim 8, wherein providing the CNT comprises reacting the CNT and dopamine hydrochloride to form CNT-dopamine complexes.
11. The method of claim 10, wherein synthesizing the layer of the ZIF-8 on the CNT comprises: combining the CNT-dopamine complexes, dimethylformamide (DMF), zinc chloride, and 1h-1,2,4-triazole-3-thiol in a mixture; and heating the mixture for a time sufficient to form the layer of the ZIF-8 crystals on the CNT.
12. The method of claim 8, wherein the MoS.sub.2 flakes are produced by sonicating bulk MoS.sub.2 crystals in DMF.
13. A method of producing an electrode of the supercapacitor of claim 2, the method comprising: producing a thin film of the ternary composite material; depositing the thin film on a substrate with a conductive epoxy thereon; and curing the epoxy, thereby securing the thin film on the substrate.
14. The method of claim 13, wherein producing the thin film comprises: vacuum-filtrating a solution comprising the ternary composite material on a porous polytetrafluoroethylene (PTFE) membrane such that the solution diffuses through the membrane while the ternary composite material remains on the membrane and forms the thin film.
15. The method of claim 14, further comprising: washing the thin film with ethanol and water; and heating the thin film for a period of time sufficient to remove impurities therefrom.
16. The method of claim 13, wherein the ternary composite material is produced by a method comprising: providing the CNT; synthesizing the layer of the ZIF-8 on the CNT to form a binary composite material; and reacting the binary composite material with the MoS.sub.2 flakes to form the ternary composite material.
17. The method of claim 16, wherein the CNT are prepared by a high-pressure, gas-phase decomposition of CO (HiPco) process.
18. The method of claim 16, wherein providing the CNT comprises reacting the CNT and dopamine hydrochloride to form CNT-dopamine complexes.
19. The method of claim 18, wherein synthesizing the layer of the ZIF-8 on the CNT comprises: combining the CNT-dopamine complexes, dimethylformamide (DMF), zinc chloride, and 1h-1,2,4-triazole-3-thiol in a mixture; and heating the mixture for a time sufficient to form the layer of the ZIF-8 crystals on the CNT.
20. The method of claim 16, wherein the MoS.sub.2 flakes are produced by sonicating bulk MoS.sub.2 crystals in DMF.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
[0018]
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[0020]
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DETAILED DESCRIPTION OF THE INVENTION
[0032] The intended purpose of the following detailed description of the invention and the phraseology and terminology employed therein is to describe what is shown in the drawings, which include the depiction of and/or relate to one or more nonlimiting embodiments of the invention, and to describe certain but not all aspects of what is depicted in the drawings, including the embodiment(s) to which the drawings relate. The following detailed description also describes certain investigations relating to the embodiment(s) depicted in the drawings, and identifies certain but not all alternatives of the embodiment(s). As nonlimiting examples, the invention encompasses additional or alternative embodiments in which one or more features or aspects shown and/or described as part of a particular embodiment could be eliminated, and also encompasses additional or alternative embodiments that combine two or more features or aspects shown and/or described as part of different embodiments. Therefore, the appended claims, and not the detailed description, are intended to particularly point out subject matter regarded to be aspects of the invention, including certain but not necessarily all of the aspects and alternatives described in the detailed description.
[0033] According to some aspects of the disclosure, composite materials are provided that integrate CNT-ZIF composites with transition metal dichalcogenides (TMDs). A TMD is a metal atom sandwiched by two chalcogens that, in combination, form a layered structure via van der Waals interaction. Specifically, disclosed herein is a ternary composite material 10 that includes a CNT-ZIF-molybdenum disulfide (MoS.sub.2) hybrid framework. The ternary composite material may be used to produce highly durable supercapacitors with high energy and power densities.
[0034] As illustrated in
[0035] The CNT 14 may be prepared by a high-pressure, gas-phase decomposition of CO (HiPco) process. The CNT 14 may be reacted with dopamine hydrochloride to form CNT-dopamine complexes. Synthesizing the layer 16 of the ZIF-8 crystals 18 on the CNT 14 may be done by combining the CNT-dopamine complexes, dimethylformamide (DMF), zinc chloride, and 1h-1,2,4-triazole-3-thiol in a mixture. The mixture may be heated for a time sufficient to form the layer of the ZIF-8 crystals 18 on the CNT 14 of the scaffold 12. The MoS2 flakes 24 may be produced by sonicating bulk MoS2 crystals in DMF.
[0036] According to some aspects of the disclosure, a hybrid framework for synergetic effects of hetero-materials is provided to improve the performance of supercapacitors. A composite electrode 30 is formed of carbon nanotubes (CNT) with high conductivity, a zeolitic imidazole framework (ZIF) allowing a fast ion diffusion, and molybdenum disulfide (MoS.sub.2) bearing a large ion capacity. The composite electrode 30 demonstrates exceptional performances, with a specific capacitance over 262 F/g and an energy density of ~52.4 Wh/kg at a scan rate of 20 mV/s while keeping a high power density (~3680 W/kg at a scan rate of 100 mV/s). Kinetics analysis reveals that the multi-component composite electrode 30 behaves as a hybrid supercapacitor storing energy by not only fast capacitive processes, but also faradaic reactive processes. The CNT-ZIF-MoS.sub.2 composite electrode 30 demonstrates remarkable durability with outstanding capacitance retention over 10,000 charge-discharge cycles. The ternary composite material 10, composite electrode 30, and superconductor may have particular application in designing hybrid materials for high-performance supercapacitor devices with an ultralong life span.
[0037] A ternary CNT-ZIF-MoS.sub.2 hybrid framework according to aspects of the present invention provides a highly durable supercapacitor with improved energy and power densities. In the disclosed framework, the CNT 14 serve as a stable scaffold 12 wrapped by ZIF-8 crystals (Zn.sub.6(2-methylimidazole).sub.12) 18 that bind with exfoliated MoS.sub.2 layers 22. The percolated CNT network 12 provides current pathways with high conductivity, which is also beneficial in increasing the rate capability. The intermediate ZIF layer 16 increases specific area and ion diffusivity due to its hierarchical porous structure.
[0038] To construct a stable composite, thiolated ZIF is provided that includes binding sites for the MoS.sub.2 layer 22 that further enhance the ion capacity of the supercapacitor. Thiol groups can interact with the sulfur vacancies in MoS.sub.2, which is stronger than the van der Waals interaction. With the synergetic effects of the hetero-materials, supercapacitors formed by the electrodes 30 with the framework have been observed to provide surprising improvements to performance, such as having a specific capacitance of about 262 F/g, an energy density of about 52.4 Wh/kg measured at a scan rate of 20 mV/s, and a power density of about 3680 W/kg under 100 mV/s.
[0039] Investigations leading to certain aspects of the invention relating to the electrochemical kinetics of this framework indicated that the energy storage mechanisms include both surface-controlled capacitive and diffusion-controlled redox processes with nearly equal contributions at a scan rate of 100 mV/s. Remarkably, supercapacitors made with the framework were observed to retain a specific capacity of about 90 percent over 50,000 cycles, demonstrating excellent charging-discharging durability for a long-term usage.
[0040] Methods and materials employed in the investigations leading to the present invention(s) are described hereinafter. Experimental results and a discussion of several aspects of the invention are then described. While the inventors may theorize as to why certain phenomena may or may not occur relative to the investigations for the purpose of disseminating knowledge, the invention is not to be limited to any of such theories.
[0041] The ternary composites 10 were produced by synthesizing the ZIF-8 structure 16 on single-walled CNT 14. The nanotubes 14 were prepared by a high-pressure, gas-phase decomposition of CO (HiPco) process. Approximately 5 mg of CNT bundles was dispersed in 20 ml of ethanol and 15 ml of water by using a tip sonication method. Subsequently, dopamine hydrochloride was added to the CNT solution at a mass ratio of 10:1 (dopamine:CNT) along with 10 ml of tris-(hydroxymethyl)-aminomethane aqueous solution (25 mM). Dopamine provided nucleation sites that facilitate the formation of ZIF 18 on the CNT surfaces. This mixture was allowed to react for two hours and centrifuged to separate CNT-dopamine complexes from the liquid. The complexes were then redispersed in 24 ml of dimethylformamide (DMF) using the tip sonication for 30 minutes. The exchange of the solvent was performed because DMF allowed for a stable synthesis of ZIF. Approximately 15 mg of zinc chloride and 30 mg of 1h-1,2,4-triazole-3-thiol were added to the solution. This mixture was heated in a convection oven for 48 hours at 120° C. for a complete formation of the ZIF-8 crystals 18. The ZIF-8 crystals were used not only for fast ion diffusivity, but also for excellent thermal and alkaline stabilities, which are desirable characteristics for the material of supercapacitor electrodes.
[0042] MoS.sub.2 flakes 24 were prepared by sonicating 6 mg of bulk MoS.sub.2 crystals in 6 ml of DMF for one hour. This MoS.sub.2 solution was incubated with the CNT-ZIF mixture for 24 hours at 80° C. to promote the covalent reaction between MoS.sub.2 and ZIF. The synthesis process is represented in
[0043] Supercapacitor electrodes 30 were prepared via a two-step membrane filtration and transfer processes. About 3 ml of the CNT-ZIF-MoS.sub.2 solution was vacuum-filtrated on a porous polytetrafluoroethylene (PTFE) membrane. The liquid diffused through the membrane, while the composites 10 were deposited on top of the membrane by forming a thin film with an area of about 1 cm.sup.2. To remove impurities, the sample was washed with an excessive amount of ethanol and water, and baked at 110° C. overnight. The film was redeposited on a small piece of nickel foam with conductive silver-epoxy, where the epoxy was cured at 70° C. for 20 minutes. Other electrodes, including bare CNT, CNT-ZIF, and CNT- MoS.sub.2, were also prepared with the same method to compare the electrochemical performances.
[0044] The morphologies of the electrodes were observed with scanning electron microscopy (Hitachi S-4800 Field Emission SEM) at 5 kV. Raman characteristics of the samples were investigated with a Renishaw confocal microscope using a 785 nm laser under ambient conditions. The MoS.sub.2 flakes were examined by atomic force microscopy (AFM).
[0045] The charge storage behaviors of the electrodes were monitored in a three-electrode test cell. The synthesized materials served as a working electrode, while a platinum-coated glass slab was utilized as a counter electrode. An Ag/AgCl electrode was used with 3 M KCl to reference the working electrode. These electrodes were submerged in a freshly prepared 6 M KOH electrolyte by dissolving bulk KOH pellets in deionized water. The Ag/AgCl reference electrode was stable in the investigations without any fluctuations of the referenced potential for the performance measurements and the durability tests. The currents were measured by sweeping the potential of the electrochemical cell relative to the reference electrode between 0 and -1.2 V at various scan rates, including 20, 50, and 100 mV/s. Based on the current-voltage response, the specific capacitance, energy, and power of the cell were estimated from the following equations:
where C (F/g) is the specific capacitance of the electrode, m (g) is the total mass of the working electrode material, v (V/s) is the scan rate of the cyclic voltammetry, and ΔV (V) represents the voltage window of the test. The integration indicates the enclosed area of the current-voltage profile. Δt (s) is the total time of the experiment. E (Wh/kg) and P (W/kg) are the specific energy and power, respectively.
[0046] Results of the experiments leading to this disclosure are described below.
[0047] To examine the topologies of the hetero-materials, three films were prepared representing each stage of the electrode synthesis: unmodified CNT, CNT-ZIF, and CNT-ZIF- MoS.sub.2.
[0048]
[0049] Other CNT-containing composites, including CNT-ZIF, CNT-ZIF- MoS.sub.2, and CNT-MoS.sub.2, exhibited different features as well as similar characteristics. ZIF-applied composites show the G- and D-bands at approximately 1585 and 1284 cm.sup.-1.sub., respectively. The peaks are shifted to higher wavenumbers by about 3 cm.sup.-1 compared to the unmodified CNT sample, which may have been attributed to the residual stresses on the CNT by wrapping with ZIF crystals. CNT-ZIF and CNT-ZIF- MoS.sub.2 films display a similar D/G ratio (about 0.13). This suggested that the CNT crystallinity was well preserved regardless of the functionalization with ZIF and ZIF-MoS.sub.2. Thus, the conductivity of CNT should not be severely deteriorated during the synthesis. Interestingly, the CNT-MoS.sub.2 sample without ZIF demonstrated the G- and D- bands at the same wavenumbers compared to the bare CNT sample. The sample also showed a similar D/G ratio (about 0.14), suggesting that CNT and MoS.sub.2 were bound via the weak van der Waals interaction.
[0050] The vibration modes of MoS.sub.2 were also compared. The bare MoS.sub.2 film exhibited in-plane vibration (E.sup.1.sub.2g) and out-of-plane mode (A.sub.1g) at approximately 388 and 405 cm.sup.-1, respectively. The peak position difference between the two Raman modes was around 17 cm.sup.-1. Both CNT-MoS.sub.2 composites with and without ZIF exhibited E.sup.1.sub.2g and A.sub.1g peaks at the same wavenumbers in the control MoS.sub.2. However, the relative peak intensity between E.sup.1.sub.2g and A.sub.1g was different in the composites. While the CNT-MoS.sub.2 without ZIF showed a greater intensity of A.sub.1g than E.sup.1.sub.2g, the CNT-ZIF-MoS.sub.2 composite 10 demonstrated similar intensities. In the full ternary composite 10, the MoS.sub.2 layer 22 binds covalently with the ZIF structure 16, which may suppress the out-of-plane Raman mode.
[0051] The energy storage characteristics of the hetero-material electrodes were evaluated by cyclic voltammetry (CV) using a three-electrode system as described above. To confirm the functions and benefits of three distinct materials, four electrodes made of CNT, CNT-ZIF, CNT-ZIF-MoS.sub.2, and CNT- MoS.sub.2 were examined. The measurements were performed at a scan rate of 20 mV/s in 6 M KOH electrolyte solution unless noted otherwise.
[0052] The CNT-ZIF-MoS.sub.2 electrode 30 showed a semi-rectangular profile. This suggested that the energy was stored via both pseudo-capacitive (faradaic reactive) and surface-controlled (adsorption/desorption of ions at the electrode surface) processes. The CV response of CNT-MoS.sub.2 further supported the advantages of integrating the hetero-materials. The CV area was four times smaller with a specific capacitance of about 65 F/g than the full ternary composite. Without ZIF, the electrode may have limited ion diffusion and weak van der Waals interaction between CNT and MoS.sub.2, resulting in the low capacitance. It was concluded that the energy capacity of the supercapacitor may be boosted by the proper combination of the hetero-materials, where each material offers unique benefits to enhance the electrochemical performance.
[0053] As the performance of a capacitor electrode can be affected by the interaction between the electrode and electrolyte, the CV response of the CNT-ZIF-MoS.sub.2 electrode 30 was examined under different electrolytes, including LiCl, NaOH, KCl, and KOH, with the molarity of the electrolyte fixed at 1 M. As seen in
[0054] The mass ratio of the constituent materials was examined for optimal synthesis.
[0055] To understand the charging behavior, the CV measurement was performed at several different scan rates ranging from 20 to 100 mV/s.
[0056] Based on the CV responses at different scan rates, the charge storage mechanism of the electrode was analyzed based on the relation between the current (i) and scan rate (v) with the following power law equation:
where V represents the fixed potential generating the current, k and b are adjustable parameters to fit the current as a function of scan rate v. Here, b-value measures the capacitive behavior. There are two theoretical ideal conditions: b = 1.0 and 0.5. The former indicated the surface-controlled capacitive behavior which was typically observed with EDL-supercapacitors. In this case, the electrochemical current resulted from the adsorption/desorption of ions on the electrode surface. If the surface area expanded, more ions would be accumulated and the surface-controlled current would consequently increase. On the other hand, if the supercapacitor stored energy via faradaic reactions assisted by ion diffusion, the b-value was proportional to the square root of the scan rate. The b-value may be estimated by computing the slope of log(i) plot as a function of log(v).
[0057]
[0058] Even at the high scan rate (100 mV/s), nearly half of the charge storage depended on the diffusion-controlled process in these investigations. It has been reported that the CNT- and MoS.sub.2-based supercapacitors that do not have an intermediate ZIF layer mostly rely on the surface-controlled processes at high scan rates (e.g., above a few tens of mV/s). For example, under a high scan rate (50 mV/s), N-doped CNT-carbon fiber network and MoS.sub.2-graphene oxide (GO) electrodes have been demonstrated to have low diffusion-controlled faradaic contributions (less than 10 %).
[0059] Besides the high specific capacitance, energy, and power densities, the long charge-discharge stability of the device is another important parameter for practical applications. Therefore, the specific capacitance of CNT-ZIF-MoS.sub.2 10 was monitored while subjected to 50,000 consecutive charging and discharging cycles. The measurement was performed under the same potential window at the scan rate of 500 mV/s.
[0060]
[0061] This disclosure describes a class of composite supercapacitor electrodes 10 capable of exceptional energy densities (for example, up to about 52.4 Wh/kg) and specific capacitance (for example, up to about 262 F/g), while maintaining remarkable durability and power densities (for example, up to about 1570 W/kg) at 20 mV/s. These supercapacitors thus are highly competitive and superior to other previously known supercapacitors, owing to the synergetic effects of the ternary composite. This approach may be further explored to design extreme energy storage devices. For example, MoS.sub.2 with sulfur vacancies may be prepared by solvothermal synthesis methods, to yield more binding sites at the MoS.sub.2 layer. The amount of sulfur vacancies in MoS.sub.2 flakes may be adjusted by varying the concentration of the sulfur sources. As MoS.sub.2 plates behave as an ion capturing material, the CNT-ZIF integrated with vacancy-rich MoS.sub.2 may exhibit a higher energy density. Adjusting the porosity of ZIF crystals may also be achieved by modulating the size and the distribution of pores. In addition, the carbon framework may be doped with hetero-atoms such as N, S, and P to bear additional faradaic reactivity on the electrodes.
[0062] As previously noted above, though the foregoing detailed description describes certain aspects of one or more particular embodiments of the invention and investigations associated with the invention, alternatives could be adopted by one skilled in the art. For example, the ternary composite material could be used in various types of supercapacitors and/or other devices, process parameters such as temperatures and durations could be modified, and appropriate materials could be substituted for those noted. As such, and again as was previously noted, it should be understood that the invention is not necessarily limited to any embodiment described herein. It should also be understood that the phraseology and terminology employed above are for the purpose of describing the disclosed embodiments and investigations, and do not necessarily serve as limitations to the scope of the invention.