DEPOSITION APPARATUS AND DEPOSITION METHOD
20230187177 · 2023-06-15
Assignee
Inventors
- Hsuan-Fu Wang (Taoyuan City, TW)
- Fu-Ching Tung (Hsinchu City, TW)
- Ching-Chiun Wang (Miaoli County, TW)
Cpc classification
C23C16/45536
CHEMISTRY; METALLURGY
C23C16/45548
CHEMISTRY; METALLURGY
International classification
Abstract
A deposition apparatus including a chamber, a platform, a shower head, a bias power supply, a first injection device, and a second injection device is provided. The platform and the shower head are disposed in the chamber, and the platform is configured to carry a substrate having a high aspect ratio structure. The bias power supply is coupled to the platform. The first injection device and the second injection device are connected to the chamber; the first injection device injects a first precursor or a first inert gas into the chamber along a first direction through the shower head, and the second injection device injects a second precursor or a second inert gas into the chamber along a second direction perpendicular to the first direction. When the first precursor or the second precursor is injected into the chamber, the bias power supply is turned on. When the first inert gas or the second inert gas is injected into the chamber, the bias power supply is turned off. A deposition method is also provided.
Claims
1. A deposition apparatus, adapted to perform atomic layer deposition on a high aspect ratio structure, wherein the deposition apparatus comprises: a chamber; a platform, disposed in the chamber and configured to carry a substrate having the high aspect ratio structure; a shower head, disposed in the chamber; a bias power supply, coupled to the platform; a first injection device, connected to the chamber and configured to inject a first precursor or a first inert gas into the chamber through the shower head along a first direction; and a second injection device, connected to the chamber and configured to inject a second precursor or a second inert gas into the chamber along a second direction perpendicular to the first direction, wherein the first injection device and the second injection device sequentially inject the first precursor and the second precursor into the chamber, when the first precursor or the second precursor is injected into the chamber, the bias power supply is turned on, after the first precursor or the second precursor is injected into the chamber, the first injection device injects the first inert gas into the chamber, or the second injection device injects the second inert gas into the chamber, and the bias power supply is turned off.
2. The deposition apparatus according to claim 1, further comprising: a radio frequency power supply, coupled to the first injection device or the shower head.
3. The deposition apparatus according to claim 1, further comprising: an air pumping device, connected to the chamber and generating a pumping airflow in the second direction.
4. The deposition apparatus according to claim 1, further comprising: a low-pressure chamber, connected to the chamber; and an air pumping device, connected to the low-pressure chamber, wherein a pressure of the low-pressure chamber is lower than a pressure of the chamber, and a pumping airflow is generated in the second direction.
5. The deposition apparatus according to claim 4, further comprising: a valve, disposed between the low-pressure chamber and the chamber.
6. The deposition apparatus according to claim 1, wherein a plurality of air feeding channels and a plurality of air pumping channels are alternately arranged within the chamber, and the air feeding channels and the air pumping channels are located above the platform, wherein the first injection device is connected to the air feeding channels, and the deposition apparatus further comprises an air pumping device connected to the air pumping channels, so as to generate a pumping airflow in the first direction.
7. The deposition apparatus according to claim 1, wherein a plurality of air feeding channels and a plurality of air pumping channels are alternately arranged within the chamber, and the air feeding channels and the air pumping channels are located above the platform, wherein the first injection device is connected to the air feeding channels, and the deposition apparatus further comprises a low-pressure chamber connected to the air pumping channels and an air pumping device connected to the low-pressure chamber, wherein a pressure of the low-pressure chamber is lower than a pressure of the chamber, and a pumping airflow is generated in the first direction.
8. The deposition apparatus according to claim 7, further comprising: a valve, disposed between the low-pressure chamber and the chamber.
9. The deposition apparatus according to claim 1, further comprising: a first heater, thermally coupled to the first injection device to heat the first precursor; and a second heater, thermally coupled to the second injection device to heat the second precursor.
10. A deposition method, adapted to atomic layer deposition on a high aspect ratio structure, wherein the deposition method comprises: injecting a first precursor into a chamber along a first direction and turning on a bias power supply to attract the first precursor to a substrate having the high aspect ratio structure; injecting a second precursor into the chamber along a second direction perpendicular to the first direction and turning on the bias power supply to attract the second precursor to the substrate having the high aspect ratio structure; injecting a first inert gas into the chamber along the first direction and turning off the bias power supply to purge an unnecessary part of the first precursor or an unnecessary part of the second precursor or by-products; and injecting a second inert gas into the chamber along the second direction and turning off the bias power supply to purge the unnecessary part of the first precursor or the unnecessary part of the second precursor or the by-products.
11. The deposition method according to claim 10, wherein a first reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the second inert gas into the chamber, a second reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the first inert gas into the chamber; and the first reaction step and the second step are alternately performed twice.
12. The deposition method according to claim 10, wherein a first reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the second inert gas into the chamber, a second reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the first inert gas into the chamber; and the first reaction step is performed twice, and then the second reaction step is performed twice.
13. The deposition method according to claim 10, wherein a first reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the first inert gas into the chamber, a second reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the second inert gas into the chamber; and the first reaction step and the second step are alternately performed twice.
14. The deposition method according to claim 10, wherein a first reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the first inert gas into the chamber, a second reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the first inert gas into the chamber, a third reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the second inert gas into the chamber, a fourth reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the second inert gas into the chamber; and the first reaction step to the fourth reaction step are sequentially performed.
15. The deposition method according to claim 10, wherein a first reaction step is performed by sequentially injecting the first precursor into the chamber and injecting the first inert gas into the chamber, a second reaction step is performed by sequentially injecting the second precursor into the chamber and injecting the second inert gas into the chamber; and the first reaction step is performed twice, and then the second reaction step is performed twice.
16. The deposition method according to claim 10, further comprising: generating a pumping airflow to the chamber in the first direction or the second direction to pump out the unnecessary part of the first precursor or the unnecessary part of the second precursor from the chamber.
17. The deposition method according to claim 10, further comprising: heating the first precursor; and heating the second precursor.
18. The deposition method according to claim 10, further comprising: turning on a radio frequency power supply to accelerate a reaction of the first precursor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
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[0014]
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[0019]
DETAILED DESCRIPTION OF DISCLOSED EMBODIMENTS
[0020]
[0021] The shower head 25 is, corresponding to the first injection device 140, disposed in the chamber 110 and is located above the platform 120. The first injection device 140 and the second injection device 150 are connected to the chamber 110, where the first injection device 140 is configured to inject evenly a first precursor 20 or a first inert gas 21 into the chamber 110 through the shower head 25 along a first direction D1, and the second injection device 150 is configured to inject a second precursor 30 or a second inert gas 31 into the chamber 110 along a second direction D2 perpendicular to the first direction D1. To be specific, the first precursor 20 is evenly injected into the chamber 110 along the first direction D1 (e.g., a vertical direction) through the shower head 25 and flows toward the substrate 10 to form a down stream, which is conducive to acceleration of a growth rate of a thin film in the vertical direction. In contrast, the second precursor 30 is injected into the chamber 110 along the second direction D2 (e.g., a horizontal direction) and flows through the substrate 10 to form a cross flow, which is conducive to improvement of uniformity of the thin film formed in the high aspect ratio structures 11.
[0022] In the process where the first precursor 20 is evenly injected into the chamber 110 through the shower head 25, the first precursor 20 generates chemical absorption of one single atom layer on a surface of the substrate 10 and inner wall surfaces of the high aspect ratio structures 11, so that a functional group is generated on the surface of the substrate 10 and the inner wall surfaces of the high aspect ratio structures 11, which is a first half-reaction step. In the process where the second precursor 30 is injected into the chamber 110, the second precursor 30 reacts with the functional group on the surface of the substrate 10 and the inner wall surfaces of the high aspect ratio structures 11 to form one single atom layer, which is a second half-reaction step.
[0023] That is, in the first half-reaction step and the second half-reaction step, the first precursor 20 and the second precursor 30 are injected along two different directions, respectively, which is not only conducive to improvement of coating efficiency but also conducive to improvement of the uniformity of the thin film formed in the high aspect ratio structures 11.
[0024] As shown in
[0025] After the first precursor 20 or the second precursor 30 is injected into the chamber 110, the first injection device 140 injects the first inert gas 21 into the chamber 110, or the second injection device 150 injects the second inert gas 31 into the chamber 110, and the bias power supply 130 is turned off, which is conducive to purge or clear the first precursor 20 or the second precursor 30 which blocks openings of the high aspect ratio structures 11 and allowing the first precursor 20 or the second precursor 30 to fall into the high aspect ratio structures 11 smoothly.
[0026] In particular, the first inert gas 21 is injected into the chamber 110 along the first direction D1 (e.g., the vertical direction) and flows toward the substrate 10 to accelerate the process where the first precursor 20 or the second precursor 30 falls into the high aspect ratio structures 11 and is spread over the inner wall surfaces of the high aspect ratio structures 11; at the same time, an unnecessary part of the first precursor or an unnecessary part of the second precursor is purged, which is a first purge step. On the other hand, the second inert gas 31 is injected into the chamber 110 along the second direction D2 (e.g., the horizontal direction) and flows through the substrate 10 to purge or clear the first precursor 20 or the second precursor 30 which blocks openings of the high aspect ratio structures 11, which is a second purge step.
[0027] In the deposition process provided in the first embodiment, the first half-reaction step, the second purge step, the second half-reaction step, and the first purge step are sequentially performed twice.
[0028] In the deposition process provided in the second embodiment, the first half-reaction step and the second purge step are sequentially performed twice, and the second half-reaction step and the first purge step are sequentially performed twice.
[0029] In the deposition process provided in the third embodiment, the first half-reaction step, the first purge step, the second half-reaction step, and the second purge step are sequentially performed twice.
[0030] In the deposition process provided in the fourth embodiment, the first half-reaction step, the first purge step, the second half-reaction step, and the first purge step are sequentially performed, and the first half-reaction step, the second purge step, the second half-reaction step, and the second purge step are sequentially performed.
[0031] In the deposition process provided in the fifth embodiment, the first half-reaction step and the first purge step are sequentially performed twice, and the second half-reaction step and the second purge step are sequentially performed twice.
[0032] With reference to
[0033] With reference to
[0034] With reference to
[0035] To be specific, the air pumping device 170 is indirectly connected to the chamber 110 through the low-pressure chamber 101, and a pressure of the low-pressure chamber 101 is less than a pressure of the chamber 110. In other words, there is a pressure difference between the chamber 110 and the low-pressure chamber 101. In particular, the deposition apparatus 100B further includes a valve 102 disposed between the chamber 110 and the low-pressure chamber 101. During the deposition process, the valve 102 is turned off. After the deposition process is completely performed, the valve 102 is turned on to communicate the chamber 110 and the low-pressure chamber 101 and generate a pumping airflow 40 in the second direction D2, so as to quickly purge the unnecessary part of the first precursor 20 and the unnecessary part of the second precursor 30 from the chamber 110.
[0036] With reference to
[0037] With reference to
[0038] In detail, the first injection device 140 is connected to the air feeding channels 111, and the first precursor 20 flows toward the substrate 10 through the air feeding channels 111. On the other hand, the air pumping device 170 is connected to the air pumping channels 112 to generate the pumping airflow 40 in the first direction D1. After the deposition process is completely performed, the air pumping device 170 is turned on to purge the unnecessary part of the first precursor 20 and the unnecessary part of the second precursor 30 from the chamber 110.
[0039] With reference to
[0040] With reference
[0041] To be specific, the air pumping device 170 is indirectly connected to the chamber 110 through the low-pressure chamber 101, and the pressure of the low-pressure chamber 101 is less than the pressure of the chamber 110. That is, there is a pressure difference between the chamber 110 and the low-pressure chamber 101. In particular, the deposition apparatus 100F further includes the valve 102 disposed between the chamber 110 and the low-pressure chamber 101. During the deposition process, the valve 102 is turned off. After the deposition process is completely performed, the valve 102 is turned on to communicate the chamber 110 and the low-pressure chamber 101 and generate the pumping airflow 40 in the first direction D1 to quickly purge the unnecessary part of the first precursor 20 and the unnecessary part of the second precursor 30 from the chamber 110.
[0042] With reference to
[0043]
[0044]
[0045] Specifically, the deposition method provided in the first embodiment includes the first reaction step and the second reaction step, as shown in
[0046] in the first reaction step, the first half-reaction step S1 (injecting the first precursor 20 along the first direction D1 and turning on the bias power supply 130) and the second purge step S2 (injecting the second inert gas 31 along the second direction D2 and turning off the bias power supply 130) are sequentially performed;
[0047] in the second reaction step, the second half-reaction S3 (injecting the second precursor 30 along the second direction D2 and turning on the bias power supply 130) and the first purge step S4 (injecting the first inert gas 21 along the first direction D1 and turning off the bias power supply 130) are sequentially performed.
[0048] As shown in
[0049]
[0050] Specifically, the deposition method provided in the second embodiment includes the first reaction step and the second reaction step, as shown in
[0051] in the first reaction step, the first half-reaction step S1 (injecting the first precursor 20 along the first direction D1 and turning on the bias power supply 130) and the second purge step S2 (injecting the second inert gas 31 along the second direction D2 and turning off the bias power supply 130) are sequentially performed;
[0052] in the second reaction step, the second half-reaction S3 (injecting the second precursor 30 along the second direction D2 and turning on the bias power supply 130) and the first purge step S4 (injecting the first inert gas 21 along the first direction D1 and turning off the bias power supply 130) are sequentially performed.
[0053] As shown in
[0054]
[0055] Specifically, the deposition method provided in the third embodiment includes the first reaction step and the second reaction step, as shown in
[0056] in the first reaction step, the first half-reaction step S1 (injecting the first precursor 20 along the first direction D1 and turning on the bias power supply 130) and the first purge step S4 (injecting the first inert gas 21 along the first direction D1 and turning off the bias power supply 130) are sequentially performed;
[0057] in the second reaction step, the second half-reaction S3 (injecting the second precursor 30 along the second direction D2 and turning on the bias power supply 130) and the second purge step S2 (injecting the second inert gas 31 along the second direction D2 and turning off the bias power supply 130) are sequentially performed.
[0058] As shown in
[0059]
[0060] Specifically, the deposition method provided in the fourth embodiment includes the first reaction step to the fourth reaction step, as shown in
[0061] in the first reaction step, the first half-reaction step S1 (injecting the first precursor 20 along the first direction D1 and turning on the bias power supply 130) and the first purge step S4 (injecting the first inert gas 21 along the first direction D1 and turning off the bias power supply 130) are sequentially performed;
[0062] in the second reaction step, the second half-reaction S3 (injecting the second precursor 30 along the second direction D2 and turning on the bias power supply 130) and the first purge step S4 are sequentially performed;
[0063] in the third reaction step, the first half-reaction step S1 and the second purge step S2 (injecting the second inert gas 31 along the second direction D2 and turning off the bias power supply 130) are sequentially performed;
[0064] in the fourth reaction step, the second half-reaction S3 and the second purge step S2 are sequentially performed.
[0065] The deposition method provided in the fourth embodiment of the disclosure includes sequentially performing the first reaction step to the fourth reaction step. That is, the first half-reaction step S1 and the first purge step S4 are sequentially performed, the second half-reaction S3 and the first purge step S4 are performed, the first half-reaction step S1 and the second purge step S2 are performed, and then the second half-reaction S3 and the second purge step S2 are performed. Finally, the purge and air pumping steps are performed (i.e., a cleaning step S5). In the cleaning step S5, an inert gas (e.g., the first inert gas 21 or the second inert gas 31) is injected to purge the unnecessary part of the first precursor 20, the unnecessary part of the second precursor 30, and other by-products, and the air pumping step is performed on the chamber 110 to pump out the unnecessary part of the first precursor 20, the unnecessary part of the second precursor 30, and other by-products from the chamber 110. Here, the cleaning step S5 may be omitted and should not be construed as a limitation in the disclosure.
[0066]
[0067] Specifically, the deposition method provided in the fifth embodiment includes the first reaction step and the second reaction step, as shown in
[0068] in the first reaction step, the first half-reaction step S1 (injecting the first precursor 20 along the first direction D1 and turning on the bias power supply 130) and the first purge step S4 (injecting the first inert gas 21 along the first direction D1 and turning off the bias power supply 130) are sequentially performed;
[0069] in the second reaction step, the second half-reaction S3 (injecting the second precursor 30 along the second direction D2 and turning on the bias power supply 130) and the second purge step S2 (injecting the second inert gas 31 along the second direction D2 and turning off the bias power supply 130) are sequentially performed.
[0070] The deposition method provided in the fifth embodiment of the disclosure includes performing the first reaction step twice and then performing the second reaction step twice. That is, the first half-reaction step S1, the first purge step S4, the first half-reaction step S1, and the first purge step S4 are sequentially performed, and then the second half-reaction step S3, the second purge step S2, the second half-reaction step S3, and the second purge step S2 are sequentially performed. Finally, the purge and air pumping steps are performed (i.e., a cleaning step S5). In the cleaning step S5, an inert gas (e.g., the first inert gas 21 or the second inert gas 31) is injected to purge the unnecessary part of the first precursor 20, the unnecessary part of the second precursor 30, and other by-products, and the air pumping step is performed on the chamber 110 to pump out the unnecessary part of the first precursor 20, the unnecessary part of the second precursor 30, and other by-products from the chamber 110. Here, the cleaning step S5 may be omitted and should not be construed as a limitation in the disclosure.
[0071] To sum up, in the deposition apparatus and the deposition method provided in the disclosure, the first precursor and the second precursor are injected into the chamber along two directions perpendicular to each other, where the first precursor forms the down stream flowing toward the substrate (e.g., the vertical direction), and then the second precursor forms the cross flow flowing through the substrate (e.g., the horizontal direction). The alternate action of the down stream and the cross flow is not only conducive to acceleration of the growth rate of the thin film in the vertical direction but also conducive to improvement of the uniformity of the thin film formed in the high aspect ratio structures. In another aspect, during the alternate action of the down stream and the cross flow, the bias power supply is turned on, and the bias is applied to the platform and the substrate thereon. Under the bias action, the first and second precursors are attracted to the substrate and moved into the high aspect ratio structures, which is conducive to the improvement of the coating efficiency and uniformity.
[0072] It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents.