CONTAINER BASE AND LID WITH PLANAR AREA FOR FLAT APPLICATION OF ADHESIVE MEMBRANE

Abstract

The invention provides a container (40) of the type to hold fresh food or produce. Container (40) has a base (42) and a lid (44) moveable with respect to the base (42) between an open position and a closed position. The lid (44) has a planar area (54). The base has a second planar area (56). In the closed position, the first planar (54) and the second planar area (56) include a substantially flat area suitable for receipt of an adhesive membrane, such as a self-adhesive label. The substantially flat area includes an edge (55) of the first planar area (54) and at least part of the second planar area (56).

Claims

1. A container comprising an inside, a lid and a base moveable with respect to each other between, an open position and, a closed position, the closed position at least substantially enclosing the inside; the lid comprising; a lid shape suitable for at least partially enclosing the inside of the container when the container is in the closed position and, at least one first surface portion; the base comprising: an internal cavity having an opening suitable for receipt of contents into the internal cavity; at least one sidewall comprising an internal surface with respect to the internal cavity; wherein, when the container is in the open position and the lid is removed from the base, the base further comprises, a maximum potential internal base volume defined within inner extremities of the base and at least partially defined by one of, the internal surface of the at least one sidewall, the opening and the internal cavity; at least one flange portion extended from the base, a flange portion comprising a second surface portion wherein the second surface portion comprises a continuation of the internal surface of the at least one sidewall; wherein, when the container is in the closed position, the lid is disposed at least partially beyond the opening of the internal cavity of the base in a generally outward direction with respect to the internal cavity wherein the lid is suitable to contain at least some of any contents which may extend outwardly from the internal cavity and at least partially beyond the opening to an area outside of the maximum potential internal base volume and, wherein, the container comprises a total internal volume, the total internal volume being at least partially defined within the inside of the container in the closed position by a substantially internal facing surface of the lid, the total internal volume being no less in volume than the maximum potential internal base volume alone; wherein each first surface portion and each second surface portion of the container in the closed position are disposed at least substantially external with respect to the total internal volume and wherein, in the closed position, the at least one first surface portion and at least one second surface portion are disposed at least substantially coplanar with respect to each other and wherein, together, comprise a surface configuration suitable to be overlayed by a membrane layer wherein, the membrane layer continues beyond the surface configuration in two substantially opposite directions to further overlay two immediately adjacent areas with respect to the surface configuration wherein, one of the two immediately adjacent areas is disposed on the at least one flange and the other of the two immediately adjacent areas is disposed on the lid and wherein, while overlaying the surface configuration and the two immediately adjacent areas, the membrane layer at least substantially contours to the underlying outer shape of the container and is substantially flat.

2. The container of claim 1 wherein the lid is comprised of a material comprising two opposing sides with respect to each other, each opposing side comprising a generally continuous surface wherein, the at least one first surface portion is disposed on the generally continuous surface of one of the two opposing sides and, wherein, the substantially internal facing surface of the lid is disposed on the generally continuous surface of the other opposing side.

3. The container of claim 1 wherein the surface configuration is substantially planar and at least partially within the largest footprint of the opening of the base.

4. The container of claim 1 comprising a plurality of surface configurations disposed on a plurality of substantially separate planes.

5. The container of claim 1 wherein the surface configuration comprises a circumferential dimension which is substantially less than each of, the largest internal perimeter of the opening of the base and the outermost boundary of the lid.

6. The container of claim 1 wherein in the closed position, the surface configuration is at least partially disposed at an oblique angle to the opening of the base.

7. The container of claim 1 further comprising means for mechanically attaching the lid to the base.

8. The container of claim 1 further comprising the membrane layer.

9. The container of claim 8 wherein, in the closed position, the overall size of the surface configuration together with the two immediately adjacent areas is, in combination, substantially less in area than the membrane layer.

10. The container of claim 8 wherein, in the closed position, the membrane layer is affixed to at least one part of the surface configuration.

11. The container of claim 8 wherein, the membrane layer creates a seal between the lid and the base of the container in the closed position by affixing to at least both, the at least one first surface portion and, at least one second surface portion.

12. The container of claim 11 wherein, when the lid is moved from the closed position to the open position, the seal is ruptured and, at least a portion of the membrane layer remains affixed to the lid.

13. The container of claim 1 wherein the at least one first surface portion is adjacent to at least one locating hole on the lid.

14. The container of claim 13 wherein, in the closed position, the at least one locating hole at least partially locates with at least one second surface portion to comprise the surface configuration.

15. The container of claim 2 wherein, each second surface portion is substantially outside of the largest inner perimeter of the opening of the base.

16. The container of claim 2 further comprising a hang sell aperture.

17. The container of claim 2 comprising at least one of, a rib, a depression and a recess.

18. The container of claim 2 wherein in the closed position, the at least one first surface portion of the lid is at least partially within the largest footprint of the opening of the base.

19. The container of claim 2 wherein, in the closed position, the at least one first surface portion and at least one second surface portion at least partially overlap.

20. The container of claim 2 wherein, the at least one first surface portion and at least one second surface portion are orientated so that the surface configuration is disposed at least substantially on a side of the container in the closed position when in use.

21. The container of claim 2 wherein in the closed position, the surface configuration is disposed at an oblique angle to the opening of the base.

22. The container of claim 2 wherein the container is configured to rest with the lid as the container's bottom, and the at least one first surface portion and at least one second surface portion are orientated so that the surface configuration is disposed at least substantially on the bottom of the container in the closed position when in use.

23. The container of claim 2 wherein, in the closed position, the at least one flange is comprised of a material comprising two opposing sides with respect to each other, each opposing side comprising a generally continuous surface wherein, at least one second surface portion is disposed on the generally continuous surface of one of the two opposing sides and, wherein, the generally continuous surface of the other opposing side is disposed at least substantially external with respect to the internal cavity.

24. The container of claim 2 wherein the lid is in two or more parts and each part is attached directly to the base by a hinge mechanism.

25. The container of claim 24 wherein each hinge mechanism is located on one edge of its respective lid part and the surface configuration does not include the edge.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The invention will now be described in relation to certain non-limiting examples thereof in the accompanying drawings, in which:

[0032] FIG. 1 is a plan view of a first embodiment of container according to the invention, showing a lid, hinged to the base in the open position;

[0033] FIG. 2 corresponds to the embodiment in FIG. 1, but showing the lid in the closed position;

[0034] FIG. 3 is a side elevation of the embodiment of FIGS. 1 and 2, with the lid in the closed position;

[0035] FIG. 4 is a perspective view of a second embodiment of container according to the invention, having a lid separate from the base;

[0036] FIG. 5 is an exploded view of the embodiment in FIG. 4;

[0037] FIG. 6 is a detail of the circled portion of FIG. 4;

[0038] FIG. 7 is a top plan view of the embodiment of FIG. 4;

[0039] FIG. 8 is a front elevation of the embodiment of FIG. 4;

[0040] FIG. 9 is a side elevation of the embodiment of FIG. 4;

[0041] FIG. 10 is a top plan view of a further embodiment in the open position;

[0042] FIG. 11 is a top plan view of the embodiment of FIG. 10, showing the lid in the closed position;

[0043] FIG. 12 is a top plan view of a further embodiment in the open position;

[0044] FIG. 13 is a top plan view of the embodiment of FIG. 12 in the closed position;

[0045] FIG. 14 is a top plan view of a further embodiment in the open position;

[0046] FIG. 15 is a top plan view of the embodiment of FIG. 14 in the closed position;

[0047] FIG. 16 is a top plan view of a further embodiment in the open position;

[0048] FIG. 17 is a top plan view of the embodiment of FIG. 16 in the closed position;

[0049] FIG. 18 is a side elevation of a further embodiment, where the first and second planar areas are at an angle to the base and lid, the lid being in the open position in this Figure;

[0050] FIG. 19 shows the embodiment of FIG. 18, with the lid in the closed position;

[0051] FIG. 20 is a side elevation of a further embodiment where the first and second planar areas are at an angle to the lid and base, showing the open position;

[0052] FIG. 21 shows the embodiment in FIG. 20 in the closed position;

[0053] FIG. 22 is a top plan view of a further embodiment wherein the lid is in more than one part, showing the lid parts in the open position;

[0054] FIG. 23 shows the FIG. 22 embodiment with the lid parts in the closed position;

[0055] FIG. 24 is a top plan view of a further embodiment, showing the open position;

[0056] FIG. 25 shows the FIG. 24 embodiment in the closed position;

[0057] FIG. 26 shows yet a further embodiment, being a top plan view in the open position; and

[0058] FIG. 27 shows the FIG. 26 embodiment in the closed position.

DETAILED DESCRIPTION OF THE DRAWINGS

[0059] Referring first to FIGS. 1, 2 and 3, the first embodiment of the container of the invention, designated generally as 10, has a base 12 and a lid 14, hinged to base 12 at hinge 16. Rims 15 have ramp portions 17.

[0060] Base 12 has upwardly extending sidewalls 18 defining an opening 20 through which products are inserted into container 10 before lid 14 is closed. At the top end of walls 18 of base 12 are rims 22 (refer FIG. 1), each of which has a ran1p portion 23.

[0061] Lid 14 in this embodiment has a first planar area 24 which, in this embodiment, comprises virtually the whole of lid 14. The second planar area is formed by rim portion 26 which, as can be seen in FIG. 1, is wider than rims 22. Ramp portion 23 is inclined upwardly from rim 22 to rim 26.

[0062] In the closed position, illustrated in FIG. 2, first planar area 24 has mated with second planar area—rim 26—to form a substantially flat area in which edge 28 of lid 14 has mated with rim 26 of base 12, chamfer 30 being formed between them, using ramp portion 23. Adhesive label 32 is shown in place in FIG. 2.

[0063] As can be seen in FIG. 1, sidewalls 18 of base 12 are tapered towards floor 34, comers 36 being rounded as illustrated.

[0064] Margin 15 on lid 14 can include locking means to lock lid 14 to base 12 via rims 22.

[0065] Turning now to the second embodiment illustrated in FIGS. 4 to 9, the container of the invention, designated generally as 40, has a base 42 and a separate lid 44, with upwardly extending side walls 48 defining an opening 50 through which product may be inserted before lid 44 is closed. Base 42 has a rim 52 with a pair of enlarged portions 56, comprising in this embodiment second planar areas.

[0066] Lid 44 has a first planar area 54 defined by ribs 38 and edges 55.

[0067] A single label (not shown) can extend over the whole of first planar area 54 and both second planar areas 56. Alternately, two separate labels may be used, the first covering part of first planar area 54 and one of the adjacent second planar areas 56, while the over covers part of first planar area 54 and the adjacent second planar area 56, leaving free central portion 46 of lid 44.

[0068] As shown in FIG. 6, each of second planar areas 56 may include an aperture or recess 58. A sharp object may be inserted through a label (not shown) covering first planar area 54, second planar area 56 and aperture 58, to tear the label through aperture 58, to assist in removing lid 44 from base 42.

[0069] In this embodiment, lid 44 also includes removal tabs 62, to assist in removing lid 44 from base 42.

[0070] Container 40 may include vents (not shown) and depression 64 in floor 66 of base 42, as desired (refer FIG. 8). Container 40 may also include one or more recessed portions in lid 44. These may be included in central portion 46 or in another desired location. It is preferred that any such recessed portion is sealed by a label.

[0071] A third embodiment is shown in FIGS. 10 and 11, where container 70 has base 72 hinged to lid 74 at 16. Lid 74 is cut away at 76 and base 72 has flat portions 78. As can be seen in FIG. 11, when lid 74 is closed on base 72, cut aways 76 leave flat portions 78 exposed. When a label 60, shown in dotted outline in FIG. 11, is placed over first planar area 68 of lid 74 and over flat portion 78 (second planar areas) of base 72, lid 74 is effectively sealed to base 72. Flat portions 78 stand proud of rim 22, so that when exposed by cut-outs 76 of lid 74, first planar area 68 is substantially co-planar with flat portions 78.

[0072] The next embodiment in FIGS. 12 and 13 is similar to that in FIGS. 10 and 11 and the same numbers have been used to indicate the same or similar parts, with the addition of the letter “a”. Whereas in the FIGS. 10 and 11 embodiment the cut-away portions 76 on lid 74 were centered in an edge of lid 74, in the FIGS. 12 and 13 embodiment cut-away portions 76a are located in two opposite corners of lid 74a.

[0073] Similarly, flat portions 78a are located at comers of base 72a.

[0074] As was the case with the previous embodiment, when lid 74a is closed on base 72a, flat portions 78a are substantially co-planar with first planar area 68a.

[0075] The next embodiment shown in FIGS. 14 and 15 shows container 80 having base 82 and lid 84. Base 82 has narrow rims 22 and expanded rim 86. Expanded rim 86 includes further portion 88 with hang sell hole 90, to enable container 80 to be displayed on a hanger.

[0076] Expanded rim 86 is designed so that, when lid 84 is closed on container 82, expanded rim 86 is substantially co-planar with lid 84, which in this embodiment comprises the first planar area.

[0077] As can be seen in FIG. 15, label 60 can be affixed to cover the right-hand side of lid 84 and expanded rim 86.

[0078] The embodiment in FIGS. 16 and 17 is similar to that shown in FIGS. 10 and 11 and 12 and 13. The same labels will be used to designate the same or similar parts, with the addition of the letter “b”.

[0079] Container 70b has base 72b and lid 74b, hinged at 16. Cut-away 76b on lid 74b is designed to expose flat portion 78b on base 72b in the closed position (FIG. 17). Flat portion 78b stands proud of rim 22 so that first planar area 68b is substantially co-planar with flat portion 78b.

[0080] This embodiment includes lock lugs 92 designed for a friction fit into lock recesses 94 on base 72b. As can be seen from FIG. 17, when label 60 is affixed, it covers not only first planar area 68b and flat portion 78b but also lock lugs 92.

[0081] The embodiments in FIGS. 18 to 21 illustrate how the first and second planar areas may be disposed at an angle to the lid and to a rim on the base.

[0082] Referring first to FIGS. 18 and 19, container 100 has lid 104 hinged to base 102 at 16. Lid 104 includes extension 106 which, in use, is inclined upwardly at an obtuse angle from lid 104.

[0083] Base 102 has rim 22 which has extension 108, in use inclined at an obtuse angle from rim 22.

[0084] In the closed position, extension 106 is designed to mate with extension 108. Extension 106 has one or more cut-outs, similar to those already illustrated in FIGS. 10 to 13 or 16 and 17, so that a flat label 60 applied to extension 106 will bind extension 106 to extension 108, exposed by the cut-out or cut-outs.

[0085] The embodiment in FIGS. 20 and 21 is a variation of that in FIGS. 18 and 19 and the same labels will be used, with the addition of the letter “a”. In this embodiment, lid 104a ends in flat portion 106a. Rim 22 on base 102a has a downwardly extending extension 108a.

[0086] In the closed position, extension 106a mates with extension 108a along margin 98 to provide a substantially co-planar surface 96 on which a label 60 (not shown) may be placed to seal lid 104a to base 102a.

[0087] It will be apparent to one skilled in the art that the embodiments in FIGS. 18 to 21 may be adapted to containers with separate lids. In that case, it is preferred that there are two extensions 106 (or 106a) and two extensions 108 (or 108a).

[0088] Reference is now made to the embodiment in FIGS. 22 and 23. In this embodiment, container 110 has base 112 as shown in FIG. 22. However, the lid is in two parts, 114a and 114b. Lid part 114a is hinged to base 112 at 16a while lid part 114b is hinged to base 112 at hinge 16b.

[0089] Each of lid parts 114a and 114b has a pair of cut-aways, 116a and 116b. When lid parts 114a and 114b are in the closed position as shown in FIG. 23, cut-aways 116a and 116b expose flat portions 118 on base 112. Lid parts 114a and 114b may meet or overlap in known manner, for example as described in Australian patent specification No 2003234951, the contents of which are incorporated herein by reference. Nevertheless, each of lid parts 114a and 114b provide a first planar area which is substantially co-planar with flat portion 118 on base 112. In this way, when lid parts 114a and 114b are in the closed position, label 60 can be applied on the substantially flat area so provided.

[0090] Referring now the embodiment in FIGS. 24 and 25, container 130 has base 122 hinged to lid 124 at hinge 16. Lid 124 has diecut holes 126. Lid 124 is generally flat to provide the first planar area.

[0091] Base 122 has formed sections 128, the top, flat part of which comprise the second planar areas. As can be seen by FIG. 25, in the closed position formed sections 128 mate with diecut holes 126 to form a substantially flat surface. A label (not shown) may be applied to cover both formed sections 128 and the intervening part of lid 124. Alternately, separate labels may be applied.

[0092] The embodiment in FIGS. 26 to 27 is similar to that in FIGS. 24 to 25; however, in container 140 in FIGS. 26 to 27, base 132 is separate from lid 134. In addition, there are four diecut holes 136 and correspondingly four. formed sections 138. Like the embodiment in FIGS. 24 and 25, when lid 134 which is of the “outside fitting” type, is placed on base 132, sections 138 protrude into diecut holes 136 to provide a substantially flat area for label application.

[0093] It will be appreciated from the various embodiments described above that the container of the invention can be produced in a wide number of forms and that, in addition, a single form may be suitable for application of different types of labels. Lids may be hinged or separate.

[0094] Lids may be substantially flat or they may be shaped, with ridges, ribs, domes as non-limiting examples of shaping. Especially in the case of substantially flat lids, these may be designed to mate with the base so that the second planar area or areas can appear on, for example, opposing sides of the lid, opposing comers of the lid or on one side of the lid, opposite the hinge. In the case of a lid which is a dual lid, with two hinges, the second planar areas may be on two opposing sides (viewing the closed lid in plain view), or on four comers, for example.

[0095] In the case of a separate lid, once again viewing the container in plain view in the closed position, the second planar areas may be in each of four comers, on two opposing sides, on two diagonal comers, around all four sides or separately on each of four sides. These are a selection only of possible combinations. Others will be apparent to one skilled in the art.

INDUSTRIAL APPLICABILITY

[0096] The container of the invention can be adapted to any currently known container design, whether having a single lid or a multi-part lid. The invention allows for manual or high speed automatic closure and flat, self-adhesive label application providing tamper evidence, while at the same time employing a minimum number of moving parts.

[0097] The container of the invention can offer important tamper evidence capabilities while maintaining minimal obstruction of vision through the container lid. For certain applications, the container of the invention will also allow alternate graphic methods to be successfully used, such as pre-printing, branding and nutritional information onto the lid area, thus reducing label requirements to a smaller, basic tamper evident label only.