METHOD FOR PREDICTING CREEP DAMAGE AND DEFORMATION EVOLUTION BEHAVIOR WITH TIME
20230184648 · 2023-06-15
Inventors
Cpc classification
International classification
Abstract
Disclosed is a method for predicting creep damage and deformation evolution behavior with time, which comprises the following steps: obtaining tensile strength σ.sub.b through high-temperature tensile test; obtaining the strain curve, minimum creep rate {dot over (ε)}.sub.m and life t.sub.ƒ through creep test; obtaining the threshold stress σ.sub.th at different temperatures; establishing the relationship between the tensile strength σ.sub.b, the threshold stress σ.sub.th and the temperature T; establishing the prediction formulas of the minimum creep rate σ.sub.th and creep life σ.sub.b based on the threshold stress {dot over (ε)}.sub.m and the tensile strength t.sub.ƒ; establishing a creep damage constitutive model, including strain rate formula and damage rate formula; obtaining the evolution behavior of strain and deformation with time; obtaining the evolution behavior of damage with time.
Claims
1. A method for predicting creep damage and deformation evolution behaviors with time, comprising: S1, carrying out high-temperature tensile tests of materials at different temperatures T to obtain tensile strength σ.sub.b at different temperatures; S2, carrying out high-temperature creep tests under different stress conditions at different temperatures to obtain corresponding creep strain curves, a minimum creep rate {dot over (ε)}.sub.m and a creep life t.sub.ƒ; S3, obtaining threshold stresses σ.sub.th corresponding to different temperatures according to the minimum creep rate {dot over (ε)}.sub.m obtained in the S2; S4, establishing a functional relationship between the tensile strength σ.sub.b, the threshold stress σ.sub.th and the temperature T according to the tensile strength σ.sub.b at different temperatures obtained in the S1 and the threshold stresses σ.sub.th at different temperatures obtained in the S3; S5, establishing prediction formulas of the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ based on the threshold stress σ.sub.th obtained in the S3 and the tensile strength σ.sub.b, obtained in the S1 respectively, and predicting a minimum creep rate {dot over (ε)}.sub.m and a creep life t.sub.ƒ under any stress temperature conditions with the prediction formulas; S6, establishing a creep damage constitutive model based on the prediction formulas of the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ established in the S5, wherein the creep damage constitutive model comprises a strain rate formula and a damage rate formula; S7, determining parameters in the creep damage constitutive model established in the S6; and S8, obtaining an evolution behavior of strain deformation with time by solving the strain rate formula; and obtaining an evolution behavior of damage with time by solving the damage rate formula.
2. The method for predicting creep damage and deformation evolution behaviors with time according to claim 1, wherein in the S3, a relationship between the minimum creep rate {dot over (ε)}.sub.m, the stress σ and the threshold stress σ.sub.th at a same temperature is established by using the formula {dot over (ε)}.sub.m=A.sub.m(σ−σ.sub.th).sup.5 according to the minimum creep rate {dot over (ε)}.sub.m data obtained from the high-temperature creep tests in the S2, A.sub.m is a constant, a same operation for different temperatures is carried out, and then threshold stress levels corresponding to different temperatures are obtained.
3. The method for predicting creep damage and deformation evolution behaviors with time according to claim 1, wherein in the S4, a functional relationship between the tensile strength σ.sub.b, the threshold stress σ.sub.th and the temperature T is established according to the tensile strength σ.sub.b at different temperatures obtained in the S1 and the threshold stresses σ.sub.th at different temperatures obtained in the S3, and a polynomial is used for fitting,
4. The method for predicting creep damage and deformation evolution behaviors with time according to claim 1, wherein in the S5, the prediction formulas of the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ based on the threshold stress σ.sub.th and the tensile strength σ.sub.b are respectively established based on the threshold stress σ.sub.th obtained in the S3 and the tensile strength σ.sub.b obtained in the S1:
5. The method for predicting creep damage and deformation evolution behaviors with time according to claim 4, wherein in the S5, the apparent activation energy Q*.sub.N is obtained in a following method: under a same
6. The method for predicting creep damage and deformation evolution behaviors with time according to claim 4, wherein in the S6, a creep damage constitutive model is established based on the prediction formulas of the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ in the S5:
7. The method for predicting creep damage and deformation evolution behaviors with time according to claim 6, wherein in the S7, the damage rate formula in the S6 is integrated, obtaining:
8. The method for predicting creep damage and deformation evolution behavior with time according to claim 7, wherein in the S8, a fourth-order Runge-Kutta method is adopted to solve the strain rate formula to obtain an evolution behavior of strain and deformation with time; for the damage rate formula, a damage evolution behavior with time is obtained by using the formula
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] The technical scheme of the present application will be further explained in detail with reference to the accompanying drawings.
[0040] The application discloses a method for predicting creep damage and deformation evolution behavior with time, including:
[0041] S1, firstly, carrying out high-temperature tensile tests of materials at different temperatures T to obtain the tensile strength σ.sub.b at corresponding temperatures;
[0042] S2, carrying out multiple groups of high-temperature creep tests under different stress conditions at different temperatures to obtain corresponding creep strain curves, minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ;
[0043] S3, establishing the relationship between the minimum creep rate {dot over (ε)}.sub.m, the stress σ and the threshold σ.sub.th stress at the same temperature by using the formula {dot over (ε)}.sub.m=A.sub.m(σ−σ.sub.th).sup.5 according to the minimum creep rate {dot over (ε)}.sub.m data obtained from the high-temperature creep test, where A.sub.m is a constant; taking both sides of formula {dot over (ε)}.sub.m=A.sub.m(σ−σ.sub.th).sup.5 to the power of ⅕ at the same time, and obtaining ({dot over (ε)}.sub.m).sup.1/5=A.sub.m.sup.1/5 (σ−σ.sub.th), where ({dot over (ε)}.sub.m).sup.1/5 is the ordinate and σ is the abscissa, the test data at the same temperature are linearly fitted, and the intercept between the fitted straight line and the X axis is the threshold stress σ.sub.th at this temperature; carrying out the same operation for different temperatures, and then get the threshold stress σ.sub.th corresponding to different temperatures;
[0044] S4, according to the corresponding tensile strength and threshold stress values at different temperatures obtained in S1 and S3, carrying out fitting by using polynomials, so as to establish the functional relationship between the tensile strength σ.sub.b and the threshold stress σ.sub.th and the temperature
where n is the number of polynomial terms, a.sub.i and b.sub.i are fitting parameters, and i=0,1,2, . . . , n, n≤3.
[0045] S5, establishing the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ prediction formulas based on the threshold stress and the tensile strength respectively based on the threshold stress σ.sub.th and the tensile strength σ.sub.b at a specific temperature obtained in the above steps
[0046] where A.sub.1, A.sub.2, n.sub.1 and n.sub.2 are constants, which may be obtained by linear fitting. σ.sub.th is the threshold stress, σ.sub.b is the tensile strength, σ is the stress, T is the temperature, and the unit is Kelvin temperature K, R is the gas constant (R=8.314J/(mol□K)). Q*.sub.N is the apparent activation energy, which may be determined by the relationship between the logarithm of the minimum creep rate and the reciprocal of the temperature under the same
value. The specific method is as follows: when the
values are the same, with {dot over (ε)}.sub.m as the ordinate and the reciprocal 1/T of temperature as the abscissa, the experimental data are linearly fitted, and the slope of the fitted straight line is
and then the apparent activation energy Q*.sub.N value is obtained.
[0047] The prediction formulas of minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ are mathematically transformed, and the logarithm of both sides of the equation is obtained.
[0048] constants A.sub.1 and n.sub.1 may be obtained by the slope and intercept of the best linear fitting line of
test data, respectively. Likewise constants A.sub.2 and n.sub.2 may be obtained by the slope and intercept of the best linear fitting straight line of
test data, respectively.
[0049] In this way, the minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ at any stress temperature may be accurately predicted by the above minimum creep rate {dot over (ε)}.sub.m and the creep life t.sub.ƒ prediction formulas. At a certain temperature, when the stress approaches the threshold stress σ.sub.th, the minimum creep rate {dot over (ε)}.sub.m tends to zero and the creep life tends to infinity; when the stress approaches the tensile strength σ.sub.b, the minimum creep rate {dot over (ε)}.sub.m tends to infinity and the creep life tends to zero.
[0050] S6, establishing a creep damage constitutive model based on the minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ prediction formulas established in the S5:
[0051] where {dot over (ε)} is the strain rate, {dot over (ω)} is the damage rate, ε is the strain, ω is the damage, q is the constant related to temperature, and λ is the constant related to temperature and stress. To ensure that when the creep time reaches the creep life, when the creep fracture occurs, the damage is 1, and λ is defined as the logarithm of the ratio of the creep rate to the minimum creep rate at fracture, λ=1n(({dot over (ε)}.sub.final/{dot over (ε)}.sub.m). Using the λ value obtained from the high-temperature creep test carried out in the S2, the dependence relationship between λ value and temperature stress may be established by linear fitting method, λ=(α.sub.1T+α.sub.2)σ+(α.sub.3T+α.sub.4), constants α.sub.1, α.sub.2, α.sub.3 and α.sub.4 may be obtained by fitting the test data of λ with stress and temperature.
[0052] S7, integrating the damage rate formula in the S6,
[0053] where
The above-mentioned damage ω obtained by integration is called analytical damage.
[0054] Mathematically transform the strain rate formula in step 6 as follows:
[0055] where
this damage ω is called test damage.
[0056] At the same temperature, a numerical optimization algorithm is used to carry out a least square optimization on the analytical damage and the test damage, and the corresponding constant q value is obtained. Then, the functional relationship between the constant q value and the temperature may be established by linearly fitting the temperature and the constant q value, and the constant b.sub.1 number and the constant b.sub.2 value in q=b.sub.1T+b.sub.2 may be obtained. Through the above S5-7, all the parameters in the creep damage constitutive model are uniquely determined.
[0057] S8, after all the parameters in the damage constitutive model are determined by the above steps, the fourth-order Runge-Kutta method is adopted to solve the strain, and the evolution behavior of strain and deformation with time may be obtained. Specifically, the analytical damage ω obtained by integration is brought into the strain rate formula, and the creep rate {dot over (ε)}.sub.m corresponding to any moment t.sub.n may be obtained. For the strain ε.sub.n of at any time t.sub.n, the fourth-order Runge-Kutta algorithm may be used to calculate the strain increment of each adjacent time interval, and the strain ε.sub.n may be solved by the method of accumulation,
[0058] where ε.sub.0=0=, t.sub.0=0.
[0059] For the damage, the analytical damage formula
may be used to obtain the evolution behavior of damage with time. When t=t.sub.ƒ, the creep fracture occurs, the damage ω=1. In this way, the creep damage and deformation evolution with time may be described.
[0060] In the application, the high-temperature tensile test of the material aims at obtaining the corresponding tensile strength σ.sub.b of the material at different temperatures T, and providing necessary parameter input for subsequent high-temperature creep test, minimum creep rate and creep life prediction method based on threshold stress and tensile strength, and determination of creep damage constitutive model.
[0061] High-temperature creep test of materials are as follows: creep tests under multiple groups of stresses are conducted at different temperatures, generally 2-4 temperature values may be selected, and 5-7 groups of high-temperature creep tests under different stresses may be conducted at each temperature value. Until the creep fracture of the material occurs, the corresponding creep strain curves, minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ under different stress and temperature conditions are obtained.
[0062] The test instruments adopted by the application include an electro-hydraulic servo fatigue tester and a creep tester.
[0063] The application will be further explained with reference to the following specific embodiments.
Embodiment
[0064] In this embodiment, the method for predicting creep damage and deformation evolution behavior with time of the present application is applied to the prediction of creep damage and deformation of nickel-base superalloy GH4169, including the following steps.
[0065] (1) The high-temperature tensile test of GH4169 material is carried out at 600° C. and 650° C., and the corresponding tensile strength is 1440 MPa and 1255 MPa, respectively.
[0066] (2) The high-temperature creep tests of GH4169 material with six different stress values are carried out at 600° C. and 650° C. respectively, and the corresponding creep strain curves, minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ are obtained. The specific test scheme and the obtained test data are shown in Table 1.
TABLE-US-00001 TABLE 1 creep test scheme and data of gh4169 material Minimum Creep Temperature Stress creep life No. (° C.) (MPa) rate(/h) (h) 1 600 925 0.000123 92.23 2 880 0.000032 246 3 850 0.000022 326 4 820 0.000016 416.33 5 805 0.000014 478 6 790 0.0000066 905 7 650 820 0.00059 17 8 770 0.00013 72 9 720 0.00011 99 10 670 0.00007 139 11 615 0.000041 195 12 595 0.000025 328.5
[0067] (3) Using the formula {dot over (ε)}.sub.m=A.sub.m(σ−σ.sub.th).sup.5, the ({dot over (ε)}.sub.m).sup.1/5—σ data are linearly fitted at 600° C. and 650° C. respectively, and the stress value corresponding to the intersection of the fitted straight line and the X axis is the threshold stress at this temperature. The calculated threshold stress is shown in
[0068] (4) Based on the above obtained tensile strength σ.sub.b at 600° C. and 650° C. and threshold stress level σ.sub.th, polynomial fitting may be used to establish the functional relationship between tensile strength and threshold stress and temperature respectively. Because the experiment only carried out two temperatures, the linear fitting method is adopted, and the first two terms in polynomial form are taken. The functional relations between tensile strength and threshold stress and temperature are obtained as follows: σ.sub.b=−3.7*T+4670.1, σ.sub.th=−5.68*T+5551.64 where T is Kelvin temperature.
[0069] (5) Based on the threshold stress σ.sub.th and tensile strength σ.sub.b at 600° C. and 650° C. obtained by the above steps, the minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ prediction formulas based on the threshold stress and tensile strength are established respectively:
[0070] firstly, under the same
value, the Q*.sub.N value of the apparent activation energy is determined by the linear fitting relationship between the logarithm of the minimum creep rate and the reciprocal of the temperature. Under the same
value, the 1n
test data is linearly fitted, and the slope is
and then Q*.sub.N=17128J/mol is obtained, as shown in
[0071] Then, the minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ prediction formulas are mathematically transformed, and the logarithm of both sides of the equation is taken at the same time to obtain:
[0072] The unknown parameters A.sub.1 and n.sub.1 may be obtained by linearly fitting the experimental data of
and The values of unknown parameters A.sub.1 and n.sub.i can be obtained by using the slope and intercept of the corresponding fitting line. Similarly, by linearly fitting
experimental data, the values of unknown parameters A.sub.2 and n.sub.2 may be obtained by using the slope and intercept of the corresponding fitting line. The fitted straight line is shown in
[0073] (6) Based on the prediction formula of the minimum creep rate {dot over (ε)}.sub.m and creep life t.sub.ƒ, the creep damage constitutive model is established:
[0074] where {dot over (ε)} is the strain rate, {dot over (ω)} is the damage rate, ε is the strain, ω is the damage, q is the constant related to temperature, λ is the constant related to temperature and stress. λ is defined as the logarithm of the ratio of creep rate to minimum creep rate at fracture, λ=1n(({dot over (ε)}.sub.final/{dot over (ε)}.sub.m). According to the high-temperature creep test data, the λ value corresponding to the high-temperature creep test is shown in
[0075] The fitting formula λ=(α.sub.1T+α.sub.2)σ+(α.sub.3T+α.sub.4) is used to fit the λ test results, and α.sub.1=1.76*10-4, α.sub.2=−0.180, α.sub.3=−0.198 and α.sub.4=202.6 are obtained. Therefore, λ=(1.76*10.sup.−4 T−0.180)σ+(−0.198T+202.6) is obtained.
[0076] (7) Integrating the damage rate formula in step (6):
[0077] where,
The above-mentioned damage ω obtained by integration is called analytical damage.
[0078] Mathematically transform the strain rate formula in step (6):
[0079] where
the damage ω is called test damage.
[0080] At the same temperature, the numerical optimization algorithm is used to carry out a least square optimization on the analytical damage and the test damage, and the corresponding constant q value is obtained. The q value is 2.4652 at 600° C. and 3.4842 at 650° C. Then, by linearly fitting the temperature and the constant q value, the functional relationship between the constant q value and the temperature is established, and the constants b.sub.1=0.0204 and b.sub.2=−15.3265 in q=b.sub.1T+b.sub.2 are obtained. Then the expression of the constant q value is q=0.0204T-15.3265.
[0081] (8) After all the parameters in the damage constitutive model are determined through the above steps, the fourth-order Runge-Kutta method is used to solve the strain, and the evolution behavior of strain and deformation with time may be obtained. Specifically, the analytical damage ω obtained by integration is brought into the strain rate formula, and the creep rate {dot over (ε)}.sub.m corresponding to at any time t.sub.n may be obtained. For the strain ε.sub.n of at any time t.sub.n, the fourth-order Runge-Kutta algorithm may be used to calculate the strain increment of each adjacent time interval, and the strain ε.sub.n may be solved by the method of accumulation:
[0082] where ε.sub.0=0, t.sub.0=0
[0083] For damage, the formula
may be used to obtain the evolution behavior of damage with time. When t=t.sub.ƒ, the creep fracture occurs, the damage ω=1. In this way, the creep damage and deformation evolution with time may be predicted. The evolution behaviors of creep strain and damage with time at 600° C. and 650° C. are shown in
[0084] Therefore, the prediction of creep damage and deformation evolution with time under arbitrary temperature stress may be solved by the creep damage constitutive equation combined with the least square optimization algorithm and the fourth-order Runge-Kutta algorithm. The damage constitutive model formula is as follows:
[0085] where λ=(1.76*10.sup.−4T−0.180)σ+(−0.198T+202.6), q=0.0204T−15.3265 σ.sub.b=−3.7*T+4670.1, σ.sub.th=−5.68*T+5551.64. To sum up, the stress-temperature correlations of all parameters in the model are clearly characterized, which makes the method applicable to any stress and temperature conditions and has strong extrapolation ability.
[0086] It may also be seen from
The above are only the preferred embodiments of the present application, and it should be pointed out that for those of ordinary skill in the technical field, without departing from the principle of the present application, several improvements and modifications may be made, and these improvements and modifications should fall in the protection scope of the present application.