PACKAGE MATERIAL AND PACKAGE CONTAINER FORMED WITH SAID MATERIAL

Abstract

Package material comprises one or more layers of plastic laminate, a first side, a second side and a penetration area (40). A weakening line (30) extends from the penetration area (40) and provides an opening area (12) in the package material. The package material comprises a plastic opening device (2), with a first and second portion (4) attached to the first and second side, respectively and a material bridge (45) penetrating through the penetration area (40). The second portion covers at least partly the penetration area and comprises a guiding portion (35, 36) extending from the penetration area (40) adjacent to the at least one weakening line (30) as to facilitate rupturing substantially along the at least one weakening line.

Claims

1. A package material having a multilayer material structure formed of one or more layers of plastic laminate, the package material comprising: a first side and a second side opposite the first side and an penetration area defined in the multilayer material structure; at least one weakening line in the multilayer material structure extending from the penetration area and adapted to provide an opening in the multilayer material structure when being ruptured; and an opening device, the plastic opening device further comprising: a first portion attached to the first side; a second portion attached to the second side; and a material bridge penetrating through the penetration area and connecting the first portion to the second portion, wherein the second portion at least partly covers the penetration area and further comprises a guiding portion extending from the penetration area adjacent to the at least one weakening line as to facilitate rupturing substantially along the at least one weakening line.

2. The package material according to claim 1, wherein the guiding portion comprises at least one leg section having an edge, said edge arranged at least partially substantially parallel to the at least one weakening line.

3. The package material according to claim 1, wherein the at least one weakening line comprise a first and second weakening lines, each of them extending from the penetration area creating an area on the multilayer material structure in between, said area forming the opening.

4. The package material according to claim 3, wherein the second portion covers at least a portion of the area forming the opening.

5. The package material according to claim 3, wherein the first and second weakening lines are s-curved, wherein a distance between the first and second weakening lines is increasing in a first section and decreasing in a second section and wherein the second portion covers at least a portion of the first section.

6. The package material according to claim 2, wherein the at least one leg section is arranged at a side of the weakening line on the multilayer material structure, wherein the side of the weakening line forms the opening when being ruptured.

7. The package material according to claim 2, wherein the at least one leg section comprises a distance to the at least one weakening line in a range of 50 to 1500 μm.

8. The package material according to claim 1, wherein the second portion comprises a recessed material line extending from a location of the second portion adjacent to the at least one weakening line towards an area overlapping the penetration area.

9. The package material according to claim 8, wherein the recessed material line extends continuously from each location of the second portion adjacent to the at least one weakening line.

10. The package material according to claim 8, wherein the recessed material line in the second portion is partly arranged over a section of the weakening line covered by the second portion.

11. The package material according to claim 2, wherein a length of the at least one leg section is smaller than a length of the at least one weakening line.

12. The package material according to claim 1, wherein the weakening line comprises a perforation having alternating perforated portions and material bridge portions, wherein the second portion ends on a material bridge portion of the perforation.

13. The package material according to claim 1, wherein the multilayer structure in the area provided by the at least one weakening line comprises a cellulosic layer, wherein said layer is absent in the penetration area.

14. The package material according to claim 1, wherein the penetration area comprises a smaller vertical dimension than an area of the multilayer structure surrounding the penetration area.

15. The package material according to claim 1, wherein the penetration area comprises at least one of: an area larger than an area covered by the material bridge; a substantial circular shape; a substantial rectangular shape; and the multilayer material structure in the penetration area having at least one layer less than the multilayer material structure of the surrounding area.

16. A package container having the package material according to claim 1, wherein: said package material comprises side edge portions; said package material is shaped as to form the container and sealed along said side edge portions, and a first seal is arranged substantially opposite the opening device and wherein at least a second seal is arranged substantially perpendicular to the opening device.

17. The package material according to claim 7, wherein the distance to the at least one weakening line is in a range of 500 to 1500 μm.

18. The package material according to claim 2, wherein the at least one weakening line extends beyond the guiding portion.

Description

DESCRIPTION OF THE DRAWINGS

[0020] In the following, the invention is explained in greater detail supported by several embodiments and the accompanying drawings, in which

[0021] FIG. 1 illustrates a perspective view of a first embodiment of the present invention;

[0022] FIG. 2 shows the side view of the first embodiment according to FIG. 1;

[0023] FIG. 3 shows a bottom view of the embodiment according to FIG. 1;

[0024] FIG. 4 illustrates a perspective view of a second embodiment according to the present invention;

[0025] FIG. 5 shows the bottom view of the second embodiment;

[0026] FIG. 6A illustrates a top view of a third embodiment according to the present invention;

[0027] FIG. 6B shows the bottom view of the embodiment according to FIG. 6A;

[0028] FIG. 7A shows a fourth embodiment;

[0029] FIG. 7B illustrates the bottom view of the fourth embodiment;

[0030] FIG. 8 illustrates a perspective view of a fifth embodiment, without the package material, similar to the second embodiment of the present invention;

[0031] FIG. 9 shows a perspective view of a sixth embodiment in accordance with the present invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] FIG. 1 illustrates a perspective view of a packaging material 1 in accordance with the present invention. An opening device 2 is attached to a multilayer material structure 10 in a certain area to facilitate an opening as it will be explained later.

[0033] The multilayer structure 10 comprises one or more layer of plastic material. The plastic material layers can be of different material and may have different thickness, opaque or transparent to achieve certain effects, i.e. acting as an oxygen barrier, a light barrier and the like. Multilayer structure 10 in this embodiment also comprises a carton layer between the plastic material layers. Such carton layer acts as a light barrier and also provides certain stiffness for the package material and a package made from such material. Multilayer structures of this type can be found for example in European patent application EP13199808 or publication EP592920, the content of which related to the package material composition is herewith incorporated by reference.

[0034] The opening device 2 comprises a first or grip portion 20 for rupturing multilayer structure 10 to create an opening. The grip portion 20 is connected to a bridge material portion 45, which penetrates the multilayer structure in a penetration area 40. Said penetration area 40 is different from the surrounding area of the multilayer structure 10. For example penetration area 40 comprises a lower thickness than the surrounding areas due to the lack of one or more layers of the multilayer structure. In other words, the thickness of penetration area 40 is reduced by removing one or more layer of the multilayer structure in said area. Alternatively, the thickness in penetration area 40 can be reduced by compression or other techniques. The penetration area 40 is of rectangular shape and slightly larger than the bridge's cross-section. This allows compensating for small positioning errors during the injection molding process forming the opening device 20.

[0035] The opening device 2 also comprises a second portion attached to the lower surface of the multilayer structure, which will be explained with reference to FIGS. 2 and 3. To facilitate the creation or forming of the opening, the multilayer structure comprises a weakening line 30, implemented in this embodiment as a perforation. Alternatively the weakening line can be formed as a compression line or by other means. It acts as a guidance at which—ideally—the material of the multilayer structure is ruptured, when the grip portion 20 is pulled to create the opening. The perforation 30 extends directly adjacent from the penetration area 40 in two s-curved shaped manners. The distance between the two s-curved perforation lines 30 is first increasing to a maximum distance at area S and then slowly decreasing towards their respective ends. The area 12 of the multilayer structure enclosed or partly enclosed by the two weakening lines 30 forms the opening part of the device. In other words, when the opening device is pulled, the area 12 is ruptured apart from the remaining multilayer structure creating the opening.

[0036] FIG. 2 and FIG. 3 show the cross-view and bottom view of the opening device 2 and its attachment on the surface of the multilayer material structure. The opening device is made by injection molding, wherein two mold halves are placed over each other enclosing the penetration area 40. In the illustrated embodiment, plastic material is injected to penetrate though the whole penetration area and filling the area completely as seen in the cross-section. Said material forms bridge 45 connecting the first or grip portion 20 of the opening device to the second portion 4. Second portion 4 comprises an extension 43 and an opening support 46. Opening support 46 extends from the material bridge portion 45 onto the surface of the multilayer layer structure being part of the opening area 12. It comprises a centrally arranged pointed and rounded end portion.

[0037] Extension 34 is arranged opposite the opening support 46 and covers a portion of the multilayer structure outside area 12. In this regard area 12 is defined by the perforation line and its virtual extension connecting ends of the perforation together. Extension 43 and opening support 46 are separated by a material recess 42. Said recess comprises a depth, which is about 70% to 90% of the second portion's thickness. The remaining material thickness in recess 42 may be in the range of a few 10 μm. Recess 42 extends from one edge of second portion 4 in a circular manner to the other edge of second portion. One can say that recess 42 is an extension of the weakening line 30 and “connects” both perforation lines. Recess line 30 facilitates the opening and reduces the opening force which at the same time acts as an initial rupturing point, when the grip portion is pulled. When recess line 42 is being ruptured in the initial step of the opening procedure, the rupture continues along the recess first and then extends to the perforation lines 30.

[0038] As can be seen from FIG. 2, the bridge portion 45 and particular the connection to the first or grip portion 20 is arranged next to the recess 42 closer to area 12 and over opening support 46.

[0039] Second portion 4 also comprises two leg sections 36 and 35, respectively. Leg section 36 extends from the extension portion 46 and follows the weakening lines 30 substantially parallel approximately shortly before the s-curved shaped perforation line switches its direction in the shape. Accordingly, a second leg section 35 (more precisely a second pair of leg section) extends from support section 46 substantially parallel to the perforation line 30 to about the same end point. The leg section 35 is therefore arranged on area 12. The distance between the perforation line 30 and the respective leg sections 35 and 36 is a few 100 μm. In this example, it is about the thickness of the respective legs. To improve the guiding of the leg sections it is often smaller than the thickness of the leg sections, and in the range of 100 μm to 400 μm.

[0040] FIG. 4 illustrates a second embodiment of the present invention. In this embodiment, the penetration area 40 is rather small and approximately in the size of the material bridge 45 penetrating the multilayer material structure in penetration area 40. The grip portion 20 comprises the same shape as in the first embodiment. As illustrated the weakening or perforation line 30 extends from one end on the multilayer structure around the bridge 45 and the penetration area 40 to the other end. Perforation line 30 is spaced apart from penetration area 40 by distance D. As a result, area 12 is encircling the penetration area 40. This is different from the first embodiment according to FIG. 1, wherein area 12 abuts only a part of penetration area 40. Due to the shape of perforation line 30, said distance is smallest at the edges of penetration area 40.

[0041] A bottom view of the second embodiment is illustrated in FIG. 5. Opening section 46 of the second portion comprises a curved shape divided into a circular and a subsequently attached linear shape. A small recess in the middle reduces material consumption of the support section. The leg section 35 extends from the second portion substantially parallel to the perforation line 30 all the way to its end 33, at which it encircles the perforation line to turn into the outer leg section 36. In other words, the leg sections 35 and 36 encircle the perforation line 30 on both sides completely. Their distance to perforation line 30 is similar to the one described in the first embodiment.

[0042] FIGS. 6A and 6B now illustrate the top and bottom view of a similar embodiment to the one in FIG. 1. The grip portion 20 turns into the bridge portion 45 at its upper end, wherein bridge portion 45 comprises a reinforcement bar 48. The reinforcement bar 48 enhances the stability when the grip portion is pulled, because bridge portion 45 is arranged over the recess line 42 in the second portion 4 as seen on FIG. 6B. Recess line 42, as illustrated in FIG. 3B is adjacent to the perforation line 30 and extends in a curved shaped manner across the second portion 4, thereby separating said portion into section 43 and opening support 46. Extension 43 is shaped with a smaller radius than recess lines 42 providing stability to facilitate the initiation of the rupture on recess line 42.

[0043] As one can see, the perforation line 30 is covered in area 41A with material of second portion 4 at a perforated part of the multilayer structure. In addition, second portion 4 extends over circular shaped penetration area 40. Consequently, a part of second portion 4 including the recess line 42 extends over and covers the perforation line 30 in area 41A of FIGS. 6A and 6B. The perforation line itself extends below the plastic material of second portion 4 till the penetration area and particularly to a spot in the middle of the penetration area, i.e. where the diameter of the penetration area is largest.

[0044] As recess line 42 and perforation line 30 partly overlap as shown in FIGS. 6A and 6B, the perforation line will easily be ruptured after the initial rupture of recess line 42. The required force for the initial rupture is generally higher than the force needed to extend the rupture, however it is already reduced due to the recess line. The leg sections 35 and 36 on both sides of the perforation ensure a rupture along the perforation, because the required force to rupture the multilayer structure across the leg sections 35, 36 is higher than along the perforation line 30. Leg sections 36 end at a portion, where the directions of both perforation lines are facing each other.

[0045] In the embodiment according to FIGS. 6A and 4B the outer edges of second portion 4 including the leg sections comprise a higher thickness than the area within the border strip. This will further strengthen the material to guide the rupture and reduce disfigured rupture line into the plastic material of second portion 2.

[0046] FIGS. 7A and 7B illustrate an alternative opening device attached on a multilayer structure in accordance with the present invention. In the embodiment, penetration area 40 is displaced with respect to a virtual extension 30A of perforation line 30. While in the previous embodiment, the perforation line extend from a spot on the penetration area close to a central horizontal virtual line though the centre of area 40, the perforation line 30 in FIGS. 7A and 7B “hit” the penetration area at a spot beneath the central horizontal virtual line. In other words the distance between the two end points of the perforation line 30 adjacent to the penetration area is less than the diameter of said area (in contrast to the previous embodiment, where it is about the same).

[0047] The material bridge 45 through penetration area 40 is displaced and now located outside area 12, given that area 12 is defined by perforation line 30 and any virtual extension 30A connecting end of perforation line 30 together. To facilitate an easy opening, preferably on a recess, recess 42a in the second portion 4 is shaped in such way to follow the material bridge. Recess 42A comprises two small sections extending from the respective edge areas 41B until they overlap the penetration area 40, at which they bend upwards. Recess line 42A then encircles bridge portion 45. A middle portion of recess line 42A is substantially straight and parallel to the material bridge width. The structure according to this embodiment reduces the initial opening force and results in a more evenly distributed force during the opening process.

[0048] FIG. 8 illustrates another embodiment as seen from a perspective view, but without the multilayer material structure. Consequently, one can see the first or grip portion 20 and the second portion 4. Grip portion 20 comprises on its upper surface a periodic ripple structure to enhance the gripping. It ends into the bridge material portion 45 penetrating though the multilayer structure, of which only a small portion 70 of the penetration area is illustrated. Said portion is the results of the injection molding process, in which material is injected from the lower side (bottom side of multilayer structure). The pressure of the injected material is high enough to penetrate the reduced multilayer structure in the penetration area forming grip portion 20 and causing some material 70 of multilayer structure to bend upwards. The material also flows into leg portions 35 and 36.

[0049] FIG. 9 illustrates another embodiment, with shortened single leg portion. The dotted line in FIG. 9 represents the perforation or weakening line 30 in the multi-layer material structure (not shown in the embodiment. Leg portion 36C is extends from opening support 36 in a rounded drop shaped manner. The end attached to the opening support first decreases in width and follows substantially parallel the perforation line 30. Then it increases to an asymmetric droplet shape with a lower curvature on side adjacent to the perforation line 30. Consequently, opening portion 46 and leg portion 46C follow the perforation line in a mushroom like shape.

[0050] Features of the different embodiment illustrates herein can be combined in every way without deviating from the principle of guiding the rupturing during the opening process with the help of a leg portion attached on one side of the package. In the embodiments shown, the leg portion is attached to the lower side of the multilayer structure, opposite the grip portion. However, the leg portion can also be implemented on the same side as the grip portion without deviating from the disclosed principle and within the scope of the claimed subject matter. In other words, the second portion can comprise the grip portion and the leg portions, while it is connected via the material bridge to the first portion, said first portion formed on the “inside” of the package.