DISPOSABLE PANTS-PROTECTING PAINTER'S CHAPS

Abstract

Disposable chaps with wiping faces on the thighs. A single mid-thigh strap closer to a contoured crotch cutout than to a lower hem is used for securing the thigh portions of the chaps around the upper legs, and a novel non-absorbent, shape-holding medical barrier material is used to both improve the removal of paint, caulk, etc. from the hands, and also to help conform the unsecured lower end portions and free hems of the thigh portions to the wearer’s pants while working.

Claims

1. Disposable pants-protecting chaps comprising: an upper waist portion configured to extend circumferentially at least part way around a worker’s waist and including fastening means to fasten the waist portion around the waist; two spaced protective hands-wiping thigh portions attached to and depending from the waist portion and configured to wrap at least partially around the thighs to cover at least front portions of the thighs; a single thigh fastening strap attached at an attachment point along an inside edge of each thigh portion at a mid-thigh location adjacent a lower end of a contoured crotch cutout and configured to extend around the back of a worker’s leg and fasten to an outer edge of an outer face of said thigh portion at a corresponding mid-thigh fastening point to secure said thigh portion across the front of the thigh; wherein, each said thigh portion comprises a lower unsecured portion below the mid-thigh location including a lower free unsecured hem spaced farther from the respective thigh-fastening strap than the thigh-fastening strap is spaced from the lower end of the contoured crotch cutout.

2. The chaps of claim 1, wherein each of said thigh portions comprises a sheet of essentially non-absorbent non-woven composite medical barrier fabric material comprising an essentially non-absorbent outer wiping face and an inner face that tends to conform and hold its shape relative to a wearer’s thigh.

3. The chaps of claim 2, wherein said thigh-fastening straps are attached along inside edges of the thigh portions, and further wherein the thigh-fastening straps are configured to be removably fastened to strap fastening points along the outside edges of the thigh portions.

4. The chaps of claim 3, wherein said fabric material is fluid-resistant as well as non-absorbent yet attracts and remove painter’s fluids such as paint and caulk from the hands and holds them on said fabric material.

5. The chaps of claim 4 in which each of said hand wiping thigh portions is a single layer sheet of extremely lightweight and breathable material which holds its shape with a “memory” effect relative to the wearer’s thigh that helps conform the thigh portions of the chaps to the wearer’s pants while working, including the unsecured lower portions of the chaps below the mid-thigh straps.

6. The chaps of claim 5 in which the material used for at least the hands-wiping outer faces of said thigh portions is a non-woven composite fabric material with a microporous coating of a type normally used in medical barrier “Isolation Gown Fabric.”.

7. The chaps of claim 6 in which the material used for at least the hands-wiping outer faces of said thigh portions is a fabric material with a 72 gsm weight and a thickness of about 11 mil.

8. The chaps of claim 2, wherein said fabric material is fluid-resistant as well as non-absorbent yet attracts and remove painter’s fluids such as paint and caulk from the hands and holds them on said fabric material.

9. The chaps of claim 8 in which each of said hand wiping thigh portions is a single layer sheet of extremely lightweight and breathable material which holds its shape with a “memory” effect relative to the wearer’s thigh that helps conform the thigh portions of the chaps to the wearer’s pants while working, including the unsecured lower portions of the chaps below the mid-thigh straps.

10. The chaps of claim 9 in which the material used for at least the hands-wiping outer faces of said thigh portions is a non-woven composite fabric material with a microporous coating of a type normally used in medical barrier “Isolation Gown Fabric.”.

11. The chaps of claim 10 in which the material used for at least the hands-wiping outer faces of said thigh portions is a fabric material with a 72 gsm weight and a thickness of about 11 mil.

12. A method for protecting a painter’s pants while working comprising: providing disposable pants-protecting chaps comprising: an upper waist portion configured to extend circumferentially at least part way around a worker’s waist and including fastening means to fasten the waist portion around the waist; two spaced protective hands-wiping thigh portions attached to and depending from the waist portion and configured to wrap at least partially around the thighs to cover at least front portions of the thighs; a single thigh fastening strap attached at an attachment point along an inside edge of each thigh portion at a mid-thigh location adjacent a lower end of a contoured crotch cutout and configured to extend around the back of a worker’s leg and fasten to an outer edge of an outer face of said thigh portion at a corresponding mid-thigh fastening point to secure said thigh portion across the front of the thigh; wherein, each said thigh portion comprises a lower unsecured portion below the mid-thigh location including a lower free unsecured hem spaced farther from the respective thigh-fastening strap than the thigh-fastening strap is spaced from the lower end of the contoured crotch cutout; using said chaps by putting them on over the painter’s pants by first tying waist portion around the wearer’s waist with said thigh portions draped over the front of the wearer’s upper legs and said outer wiping faces facing outwardly; next tying said high portions around the wearer’s thighs at the mid-thigh location by wrapping each said strap around the back of the respective leg from the inside edge said respective thigh portion and fastening said strap directly to said fastener portion at a corresponding mid-thigh height on said outer side edge said thigh portion; using said outer wiping faces of said chaps to wipe paint, caulk, oil, dirt, etc. from the hands until the wiping face 140 is too dirty for effective wiping, after which said chaps can be removed and thrown away.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] FIG. 1 is a perspective view of a prior art pair of disposable chaps, showing a face layer being torn off.

[0015] FIG. 2 is a rear/inner side flat or “plan” view of an example pair of disposable chaps according to a preferred embodiment.

[0016] FIG. 3 is a perspective view of the chaps of FIG. 2 being put on by a worker.

[0017] FIG. 4 is a perspective view of the chaps of FIG. 2 being worn by a worker.

DETAILED DESCRIPTION

Prior Art-FIG. 1

[0018] Referring first to FIG. 1, a prior art pair of disposable chaps 10 is shown being worn by a worker. Chaps 10 have a partial-circumference waist 20 fastened with ties or straps 22 attached to and wrapped around the open back of the waist, like an apron, and if long enough brought around to the front for tying, as illustrated. Thigh portions 30 are attached to and depend from the waist 20, with top edges 34, outer side edges 36a, inner side edges 36b, and bottom hem edges 38; contoured crotch cutout edges 35 at the upper, inner portions of the inner side edges to provide a comfortable spacing at the crotch; and absorbent wiping face front panels or “faces” 40 comprising the majority of the area of the thigh portions. Thigh portions 30 also include spaced upper and lower pairs of straps 32, 33 attached to the outside edges 36a by sewing, and removably fastenable to the inside edges 36b with hook-and-loop fastener material on the inside faces of their ends 32a that mates with mating fastener material 33 sewn to the inside edges 36b of the thigh portions. The lower straps 33 are located adjacent the bottom hem edges 38 to secure the lower hems securely to the pants.

[0019] Continuing the description of the prior art FIG. 1 product, the waist portion 20 of chaps 10 is a band of light, comfortable cloth material such as cotton. Face panel portions 40 of each thigh portion 30 comprise multiple overlying panels or sheets each having absorbent outer or front surfaces of material such as 60/40 cotton/rayon non-woven textured fabric. The inner or rear surfaces of the sheets comprise a non-absorbent or waterproof barrier material such as smooth polypropylene or other plastic. Accordingly, each sheet has an outer absorbent wiping layer, and an inner non-absorbent (waterproof) layer to prevent oil, paint, dirt, etc. from going through the sheet(s) and staining the sheet (and ultimately the clothing) underneath. The innermost sheet’s waterproof layer may be further be covered with a sweat-reducing backing such as cotton on the side facing the wearer, if desired.

[0020] The top and side edges 34, 36 of the layered sheets of each face panel 40 of the thigh portions 30 are lightly attached together by sewing at seams 37. The bottom edges 38 of the sheets are un-attached to one another, so that a hand can be inserted between them at their bottom edges to exert an upward tearing force. Accordingly, the top two sheets can be selectively torn off as they get too dirty to effectively wipe or absorb any more paint, oil, dirt, etc. The tearing occurs at the sewn seams 37, around the side and top edges of the sheets. The lower hem straps 33 further anchor the lower hem edges 38 of the thigh portions to the legs when the face sheets are torn off as they become dirty.

Preferred Embodiments of FIGS. 2-4

[0021] Referring next to FIG. 2, an example pair of improved disposable chaps 100 according to an embodiment of the present invention is shown laid generally flat on a surface, with the inner side of the chaps visible. Chaps 100 have an upper waist portion 120, sized to extend at least partially around the waist from front to back and to be secured with one or more straps, ties, etc. 122. In the illustrated example, the waist securing means 122 is a strap divided into two portions, one portion secured to each outer end of the waist portion 120. In a preferred form, the waist strap portions 122 each comprise an elastic material with mating hook-and-loop type connector patches 122a at their respective ends and/or extended over their inner and outer faces to adjustably secure the strap portions 122 together around or behind the waist at a comfortable position as desired.

[0022] Chaps 100 have sheet-like thigh portions 130 attached to and depending from the waist portion 120, similar in shape and size to the thigh portions 30 in prior chaps 10 in FIG. 1. The thigh portions have upper portions 134, outer and inner side edges 136a and 136b, lower portions 136, bottom hem edges 138, and a contoured crotch cutout 135 corresponding generally to the upper portions 134 and terminating at the upper ends of the inner side edges 136b.

[0023] In n the illustrated example of FIG. 2, the waist and thigh portions of the chaps 100 are made (e.g., cut) from a single continuous sheet of relatively thin fabric-like material capable of preventing paint, caulk, mud, oil, etc. from penetrating through the chaps to underlying pants. It is also possible to use different materials for the waist and thigh portions, and to join the waist portion to the thigh portions by sewing, sonic or heat welding, adhesive, or in some other known manner. In the illustrated example, any separately formed pieces of the chaps are preferably joined by sonic welding.

[0024] Further in the illustrated example, the material used for at least the hands-wiping outer faces of the thigh portions 130 (and for the waist portion 120 if integral with the thigh portions) is a non-woven composite fabric material with a microporous coating of a type normally used in medical barrier clothing, such as the “Isolation Gown Fabric” from Specialty Coating & Laminating, LLC (www.specoat.com). In the current preferred form, the material is a single-layer of this fabric material with a 72 gsm weight and a thickness in the 11-mil range, although these specifications may vary within the normal weight ranges for this type of fabric material. This fabric material’s fluid-resistant but essentially non-absorbent properties, along with its mechanical stretch/flex/tensile properties, results in a superior material for use as disposable painter’s chaps with minimal need for strapping or for otherwise securing and positioning the thigh portions of the chaps relative to the wearer’s legs. This results in increased ease of putting the chaps on, increased breathability and comfort, and a surprising paint-and-caulk handling response to splatter and hands-wiping.

[0025] Thigh portions 130 comprise outer wiping faces 140 (best seen in FIGS. 3 and 4) comprising the outer surface of a panel or sheet of the above-described isolation gown material. The wiping faces 140 are preferably coextensive with the thigh portions 130, i.e., the thigh portions 130 are made of or covered entirely by the wiping face fabric material. It should be understood that while a single sheet or layer of the preferred material is used for the illustrated chaps, layered configurations of one or more sheets are possible (although believed to be unnecessary).

[0026] The length of the thigh portions 130 may vary, but the lower unsecured hems 138 should terminate above the knee of the person wearing chaps 100.

[0027] Referring now to FIGS. 2, 3 and 4, fastening means 132 for securing the thigh portions 130 of chaps 100 around the wearer’s legs are illustrated as a single strap secured to an upper end of each of the inner side edges 136b of the lower thigh portions 136, at a “mid-thigh” location at or closely adjacent the lower ends of the respective crotch cutout side edges 135a. Although elastic straps 132 are illustrated, similar in material to that used for waist strap 122, equivalent fastening means such as elastic or length-adjustable cords could be used. Each strap 132 is attached more or less permanently, as by sewing or sonic welding, at 131 to the inner side edge 136b of the respective thigh portion 130. The outer, free end 133 of each strap 132 is provided with a fastener or connector 133a, in the illustrated example a hook-and-loop connector patch, configured to mate with a corresponding fastening point 142 located on the outer face of the respective outer side edge 136a, e.g., a mating patch of hook-and-loop material.

[0028] While hook-and-loop type fastener material is preferred for the mating mid-thigh strap fasteners at 133a, 142, it should be understood that other lightweight fasteners could be used, for example but not limited to snaps, hooks, or magnetic material.

DESCRIPTION OF OPERATION

[0029] In operation, chaps 100 are first tied around the wearer’s waist at waist portion 120 using strap(s) 122, with the thigh portions 130 draped over the front of the wearer’s upper legs and the outer wiping faces 140 facing outwardly. Next, thigh portions 130 are tied around the wearer’s thighs at the mid-thigh location by wrapping each strap 132 around the back of the respective leg from the inside edge 136b of the respective thigh portion and fastening the connector end 133a directly to the associated fastener portion 142 at a corresponding mid-thigh height on the outer side edge 136a of the respective thigh portion 130. The length of each strap 132 and its desired tightness around the thigh can be adjusted, for example, by providing an elongated region of hook-and-loop material, or an elongated region or row of other connector material, extending inwardly from the end portions 133 of the straps 132, which, coupled with the preferred elastic nature of straps 132, allows the desired tightness and fit to be achieved.

[0030] Once chaps 100 are fastened in place, the lower portions and hem edges 136 , 138 of the thigh portions below straps 132, although unsecured along their length between the lower free hems 138 and the straps 132 adjacent the crotch cutout 135, tend to stay in place on the wearer’s legs during normal work movement, and tend not to blow around in normal wind conditions, due to the shape-holding or “memory” effect that the particular preferred medical fabric material exhibits with respect to the curved front contours of a wearer’s thighs and the underlying pant fabric, even in a very lightweight single-layer or single-sheet construction with normal (i.e., lightweight) fabric weights for the material.

[0031] The outer wiping faces 140 of the chaps 100 can then be used to wipe paint, caulk, oil, dirt, etc. represented schematically at 200 (FIG. 4) from the hands until the wiping face 140 is too dirty for effective wiping. After that the chaps 100 can be removed and thrown away.

[0032] It will finally be understood that the disclosed embodiments represent presently preferred examples of how to make and use the invention, but are intended to enable rather than limit the invention. Variations and modifications of the illustrated examples in the foregoing written specification and drawings may be possible without departing from the scope of the invention. It should further be understood that to the extent the term “invention” is used in the written specification, it is not to be construed as a limiting term as to number of claimed or disclosed inventions or discoveries or the scope of any such invention or discovery, but as a term which has long been used to describe new and useful improvements in science and the useful arts. The scope of the invention supported by the above disclosure should accordingly be construed within the scope of what it teaches and suggests to those skilled in the art, and within the scope of any claims that the above disclosure supports in this provisional application or in any non-provisional application claiming priority to this provisional application.