SEALING DEVICE
20170343109 · 2017-11-30
Inventors
Cpc classification
F16J9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16J15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is to provide a sealing device that has a small number of parts as three or less to achieve a more compact sealing device. The sealing device is combined an inner seal ring, an outer seal ring held in an outer circumferential holding groove of the inner seal ring, and a back ring. The outer seal ring satisfies a dimensional size relationship of T>A when T is the radial thickness dimension of the outer seal ring, G is the protrusion gap dimension, R is the radial width dimension of the chamfered sections on the edges of the open side of the seal installation groove, and A is the sum of the protrusion gap dimension G and the radial width dimension R of the chamfered sections on the edges of the open side.
Claims
1. A sealing device fitted in a fitting groove provided in an opposing surface of an inner circumferential side member among the inner circumferential side member and an outer circumferential side member that move relative to each other and face each other, and slidably closely contacting an opposing surface of the outer circumferential side member, thereby suppressing leaking of a sealing target from a high pressure side to a low pressure side between opposing surfaces of the two members; the sealing device comprising: a combination of an inner seal ring disposed on an inner circumferential side of the opposing surface of the outer circumferential side member, an outer seal ring held in a holding groove provided in an outer circumferential surface of the inner seal ring and slidably contacting the opposing surface of the outer circumferential side member, and a back ring disposed on an inner circumferential side of the inner seal ring; the inner seal ring being formed from a material having higher rigidity than the outer seal ring and including a cut portion at one location on a circumference of the inner seal ring; the outer seal ring being formed from a material having lower friction and lower rigidity than the inner seal ring and being formed endless circumferentially; the back ring being formed from a material having higher elasticity than the outer seal ring and the inner seal ring and having elasticity to press the outer seal ring against the opposing surface of the outer circumferential side member via the inner seal ring; and the outer seal ring being configured to satisfy a relationship:
T>A where T is a radial thickness dimension of the outer seal ring, G is a protrusion gap dimension in the sealing device, R is a radial width dimension of an open side edge chamfered portion of a seal fitting groove provided in the outer circumferential surface of the inner circumferential side member, and A is a sum of the protrusion gap dimension G and the radial width dimension R of the open side edge chamfered portion.
2. The sealing device according to claim 1, wherein: a concave shape configured to suppress passing is provided in an axial end surface of the inner seal ring; and the concave shape is shaped in the inner seal ring at a time of molding the inner seal ring, using a convex shape cut by an end mill on a cavity inner surface of a molding die configured to mold the inner seal ring.
3. The sealing device according to claim 1, wherein: the outer seal ring is formed from PTFE, urethane, or rubber; the inner seal ring is formed from a high-strength resin material; and the back ring is formed from rubber or urethane.
4. The sealing device according to claim 1, wherein: the cut portion is configured as a bias cut or a step cut.
5. The sealing device according to claim 4, wherein: the bias cut is configured as a combination of a bias cut and a straight cut formed at a cut end portion of the bias cut.
6. The sealing device according to claim 2, wherein: the outer seal ring is formed from PTFE, urethane, or rubber; the inner seal ring is formed from a high-strength resin material; and the back ring is formed from rubber or urethane.
7. The sealing device according to claim 2, wherein: the cut portion is configured as a bias cut or a step cut.
8. The sealing device according to claim 3, wherein: the cut portion is configured as a bias cut or a step cut.
9. The sealing device according to claim 6, wherein: the cut portion is configured as a bias cut or a step cut.
10. The sealing device according to claim 7, wherein: the bias cut is configured as a combination of a bias cut and a straight cut formed at a cut end portion of the bias cut.
11. The sealing device according to claim 8, wherein: the bias cut is configured as a combination of a bias cut and a straight cut formed at a cut end portion of the bias cut.
12. The sealing device according to claim 9, wherein: the bias cut is configured as a combination of a bias cut and a straight cut formed at a cut end portion of the bias cut.
Description
BRIEF EXPLANATION OF THE DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
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[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0048] Next, a description of the embodiments of the present invention will be given while referencing the drawings.
[0049]
[0050] In the sealing device 1, the inner seal ring 11 is formed from a material having higher rigidity than the outer seal ring 21, specifically polyamide resin, polyacetal resin, polyethylene resin, polyimide resin, PEEK, or a similar high-strength resin material (tensile strength: 40 MPa or greater). The inner seal ring 11 is formed with a size whereby an outer diameter thereof does not interfere with the opposing surface of the cylinder 43, and such that a predetermined radial direction gap is formed between the inner seal ring 11 and the opposing surface of the cylinder 43 without the inner seal ring 11 contacting the opposing surface of the cylinder 43. That is, the inner seal ring 11 is configured to have an outer diameter dimension that is slightly smaller than the inner diameter dimension of the cylinder 43. Additionally, as shown in
[0051] The outer seal ring 21 is formed from a material having lower friction and lower rigidity than the inner seal ring 11, specifically PTFE (polytetrafluoroethylene resin), urethane, or rubber. The outer seal ring 21 is fitted into the holding groove 13 provided in the outer circumferential surface of the inner seal ring 11 and is held by the inner seal ring 11. Moreover, the outer seal ring 21 is formed with a size whereby the outer seal ring 21 slidably closely contacts the opposing surface of the cylinder 43. That is, the outer diameter dimension of the outer seal ring 21 is configured to be slightly larger than the inner diameter dimension of the cylinder 43. Additionally, the outer seal ring 21 is formed in an endless shape and does not have a cut portion in the circumference thereof. Furthermore, the outer seal ring 21 is molded with a rectangular cross-sectional shape that is long in the axial direction, and is held in the holding groove 13. The outer seal ring 21, with the exception of the outer circumferential portion thereof, is held in the holding groove 13 by the inner circumferential portion thereof and, as such, the inner seal ring 11 and the outer seal ring 21 are disposed overlapped partially in the radial direction thereof.
[0052] Additionally, the back ring 31 is formed from a material having higher elasticity than the inner seal ring 11 and the outer seal ring 21, specifically rubber or urethane, and has elasticity whereby the outer seal ring 21 is pressed against the opposing surface of the cylinder 43 via the inner seal ring 11. That is, the inner diameter dimension of the back ring 31 is configured to be slightly smaller than the outer diameter dimension of the groove bottom portion of the fitting groove 42. Additionally, the back ring 31 is formed in an endless shape and does not have a cut portion in the circumference thereof. Moreover, the back ring 31 is molded with a rectangular cross-sectional shape that is long in the axial direction, the axial direction width of the back ring 31 is configured to be slightly smaller than the axial direction width of the inner seal ring 11, and a chamfered portion 32 is provided on each of both end portions in the axial direction of the inner circumferential surface of the back ring 31.
[0053] As shown in
[0054] In the sealing device 1 provided with the configuration described above, the number of components is kept to three, namely the inner seal ring 11, the outer seal ring 21, and the back ring 31, and these three components are lined up in a single row in the radial direction. As such, a configuration is achieved in which the axial direction width of the sealing device 1 is small. Additionally, the inner seal ring 11 and the outer seal ring 21 are disposed overlapped partially in the radial direction. As such, a configuration is achieved in which radial direction width of the sealing device 1 is small. As a result, the sealing device 1 is compact, overall. Additionally, the outer seal ring 21 that slidably contacts the opposing surface of the cylinder 43 is molded from the material having low friction and low rigidity and, as such, sliding resistance is kept low. Furthermore, the outer seal ring 21 is held in the holding groove 13 provided in the outer circumferential surface of the inner seal ring 11 and, as such, the outer seal ring 21 will not extrude into the gap 44 between the piston 41 and the cylinder 43. Additionally, the inner seal ring 11 is molded from the material having high rigidity and, as such, the inner seal ring 11 will not extrude into the gap 44 between the piston 41 and the cylinder 43. As a result, damage to both of the seal rings 11 and 21 due to protrusion is prevented. Accordingly, a sealing device 1 can be provided that includes a small number of components, thereby making it possible to achieve a more compact sealing device 1 having protrusion resistance and lower sliding resistance.
[0055] In the sealing device 1 provided with the configuration described above, the inner seal ring 11 made from the high-strength resin material such as polyamide resin or the like is provided, and this inner seal ring 11 is formed with a size whereby the inner seal ring 11 does not interfere with the opposing surface of the cylinder 43. As such, the inner seal ring 11 does not become a resistance element when assembled on the cylinder 43. On the other hand, the outer seal ring 21 that does become a resistance element is made from PTFE, urethane, or rubber and, as such, the outer seal ring 21 elastically deforms in a relatively easy manner and has a small resistance load. Accordingly, the assembly load on the cylinder 43 can be reduced and assembly work can be simplified.
[0056] The cut portion 12 provided at one location on the circumference of the inner seal ring 11 is configured as a bias cut diagonal to the circumferential direction of the seal ring instead of as a step cut at a right angle to the circumferential direction of the seal ring. As such, even if the inner seal ring 11 expands or contracts in the circumferential direction due to the influence of heat, the state of the cut end portions 12a and 12b riding up on each other will be maintained, and a gap will not be created between the cut end portions 12a and 12b. Accordingly, the outer seal ring 21 and/or the back ring 31 can be prevented from extruding into a gap (not shown in the drawings) between the cut end portions 12a and 12b and becoming damaged.
[0057] The formation of leak pathways is suppressed by the following mechanism in cases where the circumferential length of the inner seal ring 11 changes due to heat or the like, and the cut end portions 12a and 12b of the bias cut are displaced from each other. Specifically, even if the outer circumferential side cut end portion 12a of the bias cut is displaced so as to protrude outward in the radial direction from the inner circumferential side cut end portion 12b as shown in section D of
[0058] Note that configurations are possible in which the bias cut of the cut portion 12 in the inner seal ring 11 described above has following structures.
Second Example of the Cut Portion
[0059] In a second example shown in
Third Example of the Cut Portion
[0060] In a third example shown in
Fourth Example of the Cut Portion
[0061] As described above, the bias cut of the cut portion 12 is obtained by making a cut in the inner seal ring 11 diagonal to the circumferential direction. As such, the tips of the cut end portions 12a and 12b are points with an angle less than a right angle and these points are thin and easily damaged. As a countermeasure, combining the bias cut with a straight cut 15 at the cut end portions 12a and 12b of the bias cut has been considered. In this case, the tips of the cut end portions 12a and 12b are provided with the thickness of the straight cut 15 and, thus, the strength of the tips of the cut end portions 12a and 12b can be increased. The cut face of the straight cut 15 extends in the radial direction of the inner seal ring.
[0062] As such an example,
Fifth Example of the Cut Portion
[0063] The cut portion 12 of the inner seal ring 11 may be configured as a step cut in addition to as a bias cut. For example, as shown in
[0064] The present inventor also performed comparative testing of sliding resistance and sliding heat generation using the sealing device 1 of the present embodiment (
(1) Comparative Testing of Sliding Resistance.
Testing Method
[0065] Sliding resistance generated for each sample was measured under the following conditions:
[0066] Cylinder diameter: φ100
[0067] Sliding speed: 100 mm/s
[0068] Temperature: 100° C.
[0069] Oil type: Engine oil SAE10W
Test Results
[0070] The test results are shown in the graph of
(2) Comparative Testing of Sliding Heat Generation
Testing Method
[0071] Sliding heat generated for each sample was measured under the following conditions:
[0072] Cylinder diameter: φ100
[0073] Pressure: 10 MPa
[0074] Sliding speed: 50 mm/s
[0075] Temperature: Natural rise in temperature
Test Results
[0076] The cylinder surface temperature gradually rises after sliding is started. Sliding heat generation refers to the temperature reached when the cylinder surface temperature is saturated. The test results are shown in the graph of
[0077] In the embodiment described above, the inner seal ring 11 in which the bias cut, step cut, or the similar cut portion 12 is provided at one location on the circumference thereof is formed with a size whereby the outer diameter of the inner seal ring 11 does not interfere with the opposing surface of the cylinder 43, and such that a predetermined radial direction gap is formed between the inner seal ring 11 and the opposing surface of the cylinder 43 without the inner seal ring 11 contacting the opposing surface of the cylinder 43. That is, the inner seal ring 11 is configured to have an outer diameter dimension that is slightly smaller than the inner diameter dimension of the cylinder 43. However, configurations are possible in which the inner seal ring 11 contacts the opposing surface of the cylinder 43, and the inner seal ring 11 is formed with a size whereby the outer diameter of the inner seal ring 11 interferes with the opposing surface of the cylinder 43. That is, a configuration is possible in which the outer diameter dimension of the inner seal ring 11 is a size equal to or greater than the inner diameter dimension of the cylinder 43. In this case, the outer seal ring 21 contacts the opposing surface of the cylinder 43 and, also, the inner seal ring 11 contacts the opposing surface of the cylinder 43.
[0078] Next, in the example shown in
T>A Relationship (1)
[0079] where T is a radial thickness dimension of the outer seal ring 21, G is a protrusion gap dimension (radial direction dimension of the gap 44 between the piston 41 and the cylinder 43) in the sealing device 1, R is a radial width dimension of an open side edge chamfered portion 42a of a seal fitting groove 42 provided in an outer circumferential surface of the piston 41, and A is a sum of the protrusion gap dimension G and the radial width dimension R of the open side edge chamfered portion. Thus, as described above, when high pressure P acts on the inner seal ring 11 from one side in the axial direction, large shearing stress will not act on the groove bottom extended plane (in
[0080] The open side edge chamfered portion 42a of the seal fitting groove 42 provided in the outer circumferential surface of the inner circumferential side member 41 is a round chamfered portion with an arcuate cross-sectional shape, and the radial width dimension R of the open side edge chamfered portion 42a is defined by the radial dimension of the arc (R).
[0081] Note that the configuration satisfying Relationship (1) above is not limited to that of the example shown in
[0082] Next, in the example shown in