WEB WINDING WITH FRICTION-BASED TENSIONING
20170341437 · 2017-11-30
Assignee
Inventors
Cpc classification
B41J2/325
PERFORMING OPERATIONS; TRANSPORTING
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B65H23/032
PERFORMING OPERATIONS; TRANSPORTING
B65H23/08
PERFORMING OPERATIONS; TRANSPORTING
B41J15/02
PERFORMING OPERATIONS; TRANSPORTING
B65H23/12
PERFORMING OPERATIONS; TRANSPORTING
B41J15/16
PERFORMING OPERATIONS; TRANSPORTING
B41J15/165
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J15/16
PERFORMING OPERATIONS; TRANSPORTING
B65H23/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A printing system includes a transport path for transporting a web medium. The transport path includes a slack region wherein the web medium is slack or substantially tension-free. A take-up roller is positioned at a downstream end of the transport path for receiving and winding the web medium. A tensioning device is positioned along the transport path between the slack region and the take-up roller. The tensioning device includes a first surface arranged for exerting a friction force on the web medium moving over the first surface in a direction opposite to a transport direction of the transport path, such that the web medium is tensioned between the tensioning device and the take-up roller. Since the friction force tensions the web being wound onto the take-up roller, the wound media rolls are tightly wound when applying “loose winding.”
Claims
1. A printing system for web media, comprising: a transport path for transporting a web medium through the printing system, the transport path comprising a slack region wherein the web medium is slack; a take-up roller positioned at a downstream end of the transport path for receiving and winding the web medium; and a tensioning device positioned along the transport path between the slack region and the take-up roller, wherein the tensioning device comprises: a stationary first surface; and an urging device for urging the web medium against the first surface, such that the first surface exerts a friction force on the web medium moving over the first surface in a direction opposite to a transport direction of the transport path, thereby tensioning the web medium between the tensioning device and the take-up roller.
2. The printing system according to claim 1, wherein the urging device is configured, such that an urging force exerted by the urging device on the web medium is substantially perpendicular to the web medium on the first surface.
3. The printing system according to claim 1, wherein the urging device is configured, such that: the friction force acts on a first side of the web medium facing the first surface; and an urging force exerted by the urging device on a second side of the web medium does not substantially impede movement of the web medium in the transport direction.
4. The printing system according to claim 1, further comprising a stationary page-wide support element for supporting a bottom side of the web medium, said stationary support element comprising the stationary first surface.
5. The printing system according to claim 1, wherein: the first surface of the tensioning device is arranged for contacting a first side of the web medium; the tensioning device further comprises a second surface for contacting a second side of the web medium; and the second surface is positioned with respect to the first surface to urge the web medium against the first surface, such that the first surface exerts the friction force on the web medium.
6. The printing system according to claim 5, wherein the urging device is arranged for urging the second surface towards the first surface.
7. The printing system according to claim 1, wherein the tensioning device further comprises a plurality of laterally spaced apart rollers and a support plate forming the first surface, wherein the urging device comprises a plurality of urging elements for urging each roller towards the support plate.
8. The printing system according to claim 7, wherein each roller is rotatable around a rotation axis substantially parallel to a plane of the web medium on the transport path, and wherein each roller is further pivotable around a pivoting axis perpendicular to the plane of the web medium on the transport path, such that each roller may pivot over the web medium on the transport path.
9. The printing system according to claim 1, wherein the tensioning device is controllable to switch between: a web tensioning mode wherein the urging device exerts an urging force on the web medium; and a web feeding mode, wherein the first surface is free of the urging force, such that the web medium is transported unimpeded over the first surface.
10. The printing system according to claim 1, comprising a further tensioning device provided in parallel to the tensioning device in a width direction of the transport path, wherein each of the tensioning devices comprises a friction level controller for controlling the friction force exerted by said tensioning device on a corresponding section of the web medium for adjusting the orientation of the web medium.
11. A method for winding a web medium onto a take-up roller of the printing system according to claim 1, the method comprising the steps of: transporting the web medium through a slack region wherein the web medium is slack; winding the web medium onto the take-up roller downstream of the slack region; transporting the web medium over a stationary first surface positioned between the slack region and the take-up roller; and while winding, urging the web medium with the tensioning device against the stationary first surface, such that the stationary first surface exerts a friction force on the web medium in a direction opposite to a transport direction of the web medium, thereby tensioning the web medium between the tensioning device and the take-up roller.
12. The method according to claim 11, wherein the step of transporting the web medium further comprises the step of forming a blouse in the web medium in a buffer zone of the printing system upstream of the tensioning device.
13. The method according to claim 11, further comprising the steps of: a clamp clamping a section of the web medium upstream of the take-up roller and downstream of the slack region; while clamping, attaching the web medium to the take-up roller; and releasing the clamped web medium, wherein the step of winding is performed after the web medium has been released by the clamp, such that the web medium may move freely through the clamp while winding.
14. Method The method according to claim 11, wherein the step of exerting a friction force further comprises the step of urging the web medium against a first surface of the tensioning device for providing the friction force.
15. The method according to claim 14, wherein the step of urging further comprises the step of pushing a roller against the web medium to urge the web medium against the first surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0063] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
[0064]
[0065] Images are printed on an image receiving member, for example paper, supplied by a roll 3, 4. The roll 3 is supported on the roll support R1, while the roll 4 is supported on the roll support R2. Alternatively, cut sheet image receiving members may be used instead of rolls 3, 4 of image receiving member. Printed sheets of the image receiving member, cut off from the roll 3, 4, are deposited in the delivery tray 6.
[0066] Each one of the marking materials for use in the printing assembly are stored in four containers 5 arranged in fluid connection with the respective print heads for supplying marking material to said print heads.
[0067] The local user interface unit 8 is integrated to the print engine and may comprise a display unit and a control panel. Alternatively, the control panel may be integrated in the display unit, for example in the form of a touch-screen control panel. The local user interface unit 8 is connected to a control unit 7 placed inside the printing apparatus 1. The control unit 7, for example a computer, comprises a processor adapted to issue commands to the print engine, for example for controlling the print process. The image forming apparatus 1 may optionally be connected to a network N. The connection to the network N is diagrammatically shown in the form of a cable 9, but nevertheless, the connection could be wireless. The image forming apparatus 1 may receive printing jobs via the network. Further, optionally, the controller of the printer may be provided with a USB port, so printing jobs may be sent to the printer via this USB port.
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[0069] The image receiving member 3 may be a medium in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic or textile. Alternatively, the image receiving member 3 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving member 3 is moved in the sub-scanning direction A by the platen 11 along four print heads 12a-12d provided with a fluid marking material.
[0070] A scanning print carriage 13 carries the four print heads 12a-12d and may be moved in reciprocation in the main scanning direction B parallel to the platen 11, such as to enable scanning of the image receiving member 3 in the main scanning direction B. Only four print heads 12a-12d are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. In any case, at least one print head 12a-12d per color of marking material is placed on the scanning print carriage 13. For example, for a black-and-white printer, at least one print head 12a-12d, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving member 3. For a full-color printer, containing multiple colors, at least one print head 12a-12d for each of the colors, usually black, cyan, magenta and yellow is present. Often, in a full-color printer, black marking material is used more frequently in comparison to differently colored marking material. Therefore, more print heads 12a-12d containing black marking material may be provided on the scanning print carriage 13 compared to print heads 12a-12d containing marking material in any of the other colors. Alternatively, the print head 12a-12d containing black marking material may be larger than any of the print heads 12a-12d, containing a differently colored marking material.
[0071] The carriage 13 is guided by guiding means 14, 15. These guiding means 14, 15 may be rods as depicted in
[0072] Each print head 12a-12d comprises an orifice surface 16 having at least one orifice 17, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 12a-12d. On the orifice surface 16, a number of orifices 17 is arranged in a single linear array parallel to the sub-scanning direction A. Eight orifices 17 per print head 12a-12d are depicted in
[0073] Upon ejection of the marking material, some marking material may be spilled and stay on the orifice surface 16 of the print head 12a-12d. The ink present on the orifice surface 16, may negatively influence the ejection of droplets and the placement of these droplets on the image receiving member 3. Therefore, it may be advantageous to remove excess of ink from the orifice surface 16. The excess of ink may be removed for example by wiping with a wiper and/or by application of a suitable anti-wetting property of the surface, e.g. provided by a coating.
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[0075] Drawback of the configuration in
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[0077] Additionally, the tensioning device 60 comprises a clamp 40 with an actuator 44 for pressing a stop surface 41 onto the web medium 3 on the first surface 31. Thereby, a section of the web medium 3 may be held in place, allowing the web medium 3 to form a blouse in the buffer zone 20, while a leading edge region 3L is attached to the take-up roller 50. The stop surface 41 is provided on a stop plate 43, which is connected to a fixed frame 65 of the printing system 1 via the actuators 44. The first surface 31 and the stop surface 41 are pressed together by the actuator 44 to clamp and hold the web medium 3 between them. In
[0078] The support element 30 is preferably a static support element 30, which may be provided with flanges for positioning the web medium 3 with respect to the transport path or take-up roller 50. Said flanges are described in European Patent Application EP15189787.3, specifically in
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[0080] The urging force UF is directed perpendicular to the plane of the first surface 31, such that the urging force UF does directly not urge the top surface of the web medium 3 in a direction parallel to the first surface 31. This prevents deformation of the web medium 3 and damage to the printed image.
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[0082] Preferably, the roller 61 is free to rotate along its rotation axis, thereby imparting substantial no or little forces on the web medium 3 directed in the transport direction TD. This allows for an accurate control of the friction force FF, which may be easily determined by selecting the appropriate urging force UF, for example based on the media type and/or atmospheric conditions. In an embodiment, the roller 61 may be arranged to pivot around pivoting axis PA to prevent the roller 61 from exerting lateral forces on the web 3. This prevents the roller 61 from changing the lateral position of the web 3. The axis PA is preferably perpendicular to the transport direction TD and oriented out-of-plane with respect to the medium 3 on the first surface 31.
[0083] New web media 3 may be easily fed to the take-up roller 50 by positioning the roller 61 remote from the first surface 31. Thereby a suitable passage for feeding the new web media 3 is formed. No additional modification of the printing system 1 is required, as the first surface 31 still forms a suitable transport path. This is particularly advantageous for printing jobs requiring different media types. A controller 7 may control the urging device 61 to move to its remote web feeding position, when an automated web feeding mechanism is controlled to push the media 3 from the input roller R1, R2 to the take-up roller 50.
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[0086] In
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[0089] The medium 3 is preferably cut under tension by the cutter 470. In the slack region (or tension-free region) between the cutter 470 and the tensioning device 460 the medium 3 is substantially tensionless or tension-free, especially when compared to a high tension section of the medium upstream of the printing assembly. The tension in the medium 3 increases downstream of the roller 462. The roller 462 tensions the section of the web 3 between the roller 462 and the take-up roller 450. This allows a cut web 3 to be wound under tension. The roller 462 further provides a holding force on the web 3 on the first surface 431, which prevents the web 3 from sliding over the first surface 431 under the effect of gravity and falling onto the ground between the roller 462 and the take-up roller 450. An additional advantage of the friction-based tensioning device is that it prevents the web medium 3 from sliding over the first surface 431 and forming a blouse in the region between the tensioning device 461 and the take-up roller 450. Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0090] It will also be appreciated that in this document the terms “comprise”, “comprising”, “include”, “including”, “contain”, “containing”, “have”, “having”, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms “a” and “an” used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms “first”, “second”, “third”, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
[0091] The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.