ADJUSTABLE CLAMPING SYSTEM FOR A SEWING MACHINE
20170342619 · 2017-11-30
Inventors
Cpc classification
International classification
Abstract
The present disclosure generally relates to a clamping system. Particularly, the present disclosure relates to a clamping system for holding material to be sewn/embroidered by a sewing machine.
Claims
1. A clamping system for holding material to be sewn or embroidered comprising: (i) a plurality of clamping assemblies; (ii) a base mounting plate for each of the assemblies; (iii) a base track for positioning the clamping assemblies base mounting plates onto; (iv) an air cylinder for each of the clamping assemblies; (v) a sewing arm; (vi) a central over arm air cylinder assembly configured with a forked guiding element; and (vii) a triangulated lower clamping arm set, offset dual arms are positioned horizontally either side of the centre line of the clamping assemblies and a third arm is positioned vertically above and also slightly offset above the outer of the horizontally paired dual lower arm set.
2. The system according to claim 1 further comprising an upper operative arm and lower fixed arms.
3. The system according to claim 1 comprising at least 3 to 9 clamping assemblies.
4. The system according to claim 3 wherein the central over arm air cylinder assembly is configured with a floating foot member.
5. The system according to claim 4 further comprising a single or dual rod(s), and a lower base plate as part of an Air cylinder assembly wherein the height of the lower base plate and rod/s is positioned at an alternative height to enable the lower triangulated (dual) rods extending out of a connector, to hold the material at the same height as a needle plate.
6. A clamping system for holding material to be sewn or embroidered comprising: (i) a plurality of clamping assemblies; (ii) a base mounting plate; (iii) a base track; (iv) an air cylinder for each of the clamping assemblies; (v) a sewing arm; and (vi) an upper air cylinder assembly triangulated with lower air cylinder assemblies.
7. The system according to claim 6 further comprising a floating foot member attached to the upper air cylinder assembly.
8. The system according to claim 7 wherein the air cylinder is located beneath an upper head of the system and is centred directly along the centre line of a sewing arm.
9. The system according to claim 8 wherein the end of the air cylinder shaft is attached to and at the back of the floating foot.
10. The system according to claim 1 further comprising a X/Y-axis transporter bar and a channelled track to allow interchanging operation between: i) triangulated lower clamping arm assemblies; ii) tubular frame arm assemblies; and iii) cap frame driver assembly.
11. The system according to claim 10 wherein the channelled track is replaced with a dedicated linear track fixed onto the X/Y axis transporter, with two linear bearing blocks which are easily positioned along the linear track and are adjustable by sprung locator pins.
12. The system according to claim 11 wherein the linear blocks allow for quick change of dedicated lower clamping block modules, including i) triangulated lower clamping linear block module; and ii) tubular frame arm linear block module.
13. The system according to claim 2 comprising at least 3 to 9 clamping assemblies.
14. The system according to claim 13 wherein the central over arm air cylinder assembly is configured with a floating foot member.
15. The system according to claim 14 further comprising a single or dual rod(s), and a lower base plate as part of an Air cylinder assembly wherein the height of the lower base plate and rod/s is positioned at an alternative height to enable the lower triangulated (dual) rods extending out of a connector, to hold the material at the same height as a needle plate.
Description
BRIEF DESCRIPTION OF ACCOMPANYING DRAWING
[0051] The clamping system for holding material to be sewn in a sewing machine of the present disclosure will now be described in relation to the accompanying drawing, in which:
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DETAILED DESCRIPTION
[0068] A clamping system for holding material to be sewn/embroidered by a sewing machine will now be described with reference to the embodiments, which do not limit the scope and ambit of the disclosure. The description provided is purely by way of example and illustration. The embodiment herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0069] The present disclosure envisages a clamping system for holding material to be sewn/embroidered that securely clamps material to be sewn in an aligned matter without causing any damage to the material. The clamping arm components of the clamping system are positioned onto their own individual multi position base plates which allow the relocation of the clamping arms along a channeled base mounting plate, by the release of one x screw. The channeled base mounting plates have multiple relocation screw points for positioning the clamping arm base plates along the channeled base mounting plates at between 10 mm and 20 mm spacing, such configuration of the clamping system allows for quick change/spacing relocation of at least one clamping arm on its own base plate to cater to different widths of material to be sewn/embroidered or for achieving different embroidery/sewing functions. The clamping system for holding material to be sewn/embroidered by a sewing machine is height adjustable to control material to be sewn/embroidered at the needle point/needle plate. The clamping system achieves clamping of slippery or difficult to handle material to be sewn/embroidered without exerting undue pressure on the material. Further, the clamping system eliminates the conventional frame arm changeovers, thereby reducing machine downtime that is unavoidable in case of conventional clamping systems.
[0070] Furthermore, the present invention: [0071] 1) provides a triangulated clamping system [0072] 2) does not require Pre-embroidery framing before clamping (no frame clamping [0073] 3) performs the clamping method by pneumatic operation; and [0074] 4) supports both single head and multi head assemblies.
[0075] Referring to
[0076] Accordingly, such configuration of the clamping system 100 eliminates frame arm changeovers, thereby reducing machine downtime that is unavoidable in conventional clamping systems. Further, with such configuration of the clamping system 100, the clamping system 100 adjusts according to different widths of the material to be sewn and the holding of different widths of the material to be sewn/embroidered by a sewing machine is now possible that was not feasible in case of the conventional clamping system.
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[0079] Referring to
[0080] Referring to
[0081] Referring to
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[0085] Further, with such configuration of the clamping system, the tri-angulated upper air cylinder with floating foot allows accommodation of wider embroidery patterns which can now be sewn without the need of hooping in larger frames. For embroidering wider embroidery patterns, all that is required is one or both of the outer arms to be repositioned out along the base plates to achieve the perimeter/width required for the wider embroidery patterns.
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[0088] The system further comprises a single 680 rod or dual rods 690, and a lower base plate as part of an Air Rams assembly 610 wherein the height of the lower base plate and rod/s is positioned at an alternative height to enable the lower triangulated (dual) rods extending out of a connector 650, to hold the material at the same height as a needle plate.
[0089] This variation ensures the material in production is controlled at the height of the needle plate and that any vertical movement with the needle penetration or withdrawal is controlled (in conjunction with the floating foot) to minimise and/or prevent “flagging” of the material.
[0090] Furthermore, the single/dual rods extending from the lower base plate pass through the QUE quick change “PIE” connector 650 enabling the dual or tri rod arm configuration to be chosen without undue downtime.
[0091] The Dual arm options allows for: [0092] (a) the Dual lower rods to extend through the connector 650 to maintain parallel positioning and rigidity; [0093] (b) The Dual lower rods to be triangulated with a third rod held in the connector 650, positioned above and slightly offset over the outer of the lower Dual rods.
[0094] The Tri rod feature allows the usage of tubular or square frames to be positioned onto the top of the Tri rods for correct height positioning. It also enables the cap frame drive to be positioned onto the Dual rods, and sit inside the Tri rod, which acts as a location guide on the Triangulated Left and Right Arm assemblies.
[0095] Location nipples which are located at the heel and toe of the arms enable the positioning of the tubular frame and cap frames to maintain absolute registration.
[0096] The travelling or operative upper arm 630 of the Lower Triangulated Arm assembly is shaped to accommodate the PIE connector 650 and can be inserted to attain a horizontal (flat) curvature when clamping tubular brackets and cap frame driver arms or a vertical curvature when clamping various material without any conventional framings jigs (no frame clamping).
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[0099] In
[0100] The air cylinder 720 is located beneath an upper head of the system and is centred directly along the centre line of a sewing arm 750.
[0101] The floating foot 740 is activated by a separate switch which is connected to the operation of the lower clamping arm foot controller, after the working material has been clamped.
[0102] When activated, the floating foot 740 is positioned over and above the needle plate of the machine.
[0103] The floating foot 740 floats above the material in process, without interfering with the material or the operational needle bar/presser foot of the machine.
[0104] The floating foot 740 can be an open towed, closed towed or saucer shaped foot. Each of these configurations has curved edges around the circumference of the foot.
[0105] The end of the air cylinder shaft 730 is attached to and at the back of the floating foot 740.
[0106] The floating foot 740 has a hole (not necessarily cylindrical in shape) through the centre of the foot, to allow clear passage of both the needle bar and pressure foot in operation, to pass through the centre of the floating foot.
[0107] When not activated, the floating foot 740 is retracted up behind (withdrawn back and is located up behind) the Thread catcher bar, clear of and above the working area and the lower clamping arms.
[0108] The Floating Foot is a further improvement on the central Air Ram with
[0109] Forked Toe which has been re-engineered to the Triangulated “Under head Upper Air Cylinder with Floating Foot”
[0110] The purpose of the Floating Foot is to “Hover” just above the surface of the material being embroidered, without interfering with the travel of the Needle Bar or Machine Presser Foot during the embroidery operation.
[0111] The Floating Foot, in effect replaces the function of the Tubular frame by keeping the fabric being embroidered, flat and above the needle plate surface area, thus minimizing any effect of Fabric Flagging with the entry and exit of the Needle wherein the fabric would “Cling” to the needle and move upwards with the Needle as the Needle was in its upwards stroke.
[0112] The Floating Foot becomes an additional Foot that sits just above the fabric, and under its own weight and thus prevents the fabric from riding upwards with the Needle.
[0113] The Floating Foot Does Not apply any pressure or drag on to the surface of the material being sewn.
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[0115] In this embodiment, the original central fixed arm air ram with Forked Toe, has been replaced with an air cylinder 8120 with Floating Foot 8130 which is now attached beneath the head of the sewing/embroidery machine.
[0116] This “Upper” air cylinder 8120 has been relocated from a fixed position on the X/Y Axis Drive Frame over the centre line axis of the Sewing arm 860 to a fixed position underneath the head of the sewing head and held into position by means of a fixed bracket attachment.
[0117] Referring to
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[0123] The original channelled track is replaced with a dedicated linear track 9100 fixed onto the X/Y axis transporter 9120, with two linear bearing blocks 990 which are easily positioned along the linear track 9100 and are adjustable by sprung locator pins 9130.
[0124] The linear blocks 990 allow for quick change of dedicated lower clamping block modules, including [0125] (a) triangulated lower clamping linear block module; and [0126] (b) Optional tubular frame arm linear block module Tubular.
[0127] Linear block 990 is a component. A block module is a group of components. A Linear block module is a module inclusive of components 910, 920, 930, 940, 950, 960, 970 & 990.
[0128] Technical Advancements
[0129] The clamping system for holding material to be sewn/embroidered by a sewing machine has several technical advantages including but not limited to the realization of: [0130] a clamping system for holding the material to be sewn/embroidered by a sewing machine that is capable of handling different widths of the material to be sewn without the need of pre framing up the work; [0131] a clamping system for holding the material to be sewn/embroidered by a sewing machine that is capable of handling different widths of the material to be sewn; [0132] a clamping system for holding material to be sewn/embroidered by a sewing machine that is adjustable according to different widths of the material to be sewn and can handle wide range of width of the material; [0133] a clamping system for holding material to be sewn/embroidered by a sewing machine that is height adjustable to control the material to be sewn/embroidered at the needle point/needle plate; [0134] a clamping system to align and securely hold the material to be sewn/embroidered by a sewing machine in a controlled state, thereby allowing for quick change/spacing relocation of at least one clamping arm to cater to different widths of the material to be sewn/embroidered or for achieving different embroidery/sewing functions; [0135] a clamping system for holding material to be sewn/embroidered by a sewing machine that is capable of clamping/holding different configurations of frames supporting the material to be sewn; [0136] a clamping system that achieves clamping of slippery or difficult material to be sewn/embroidered without exerting undue pressure on the material, thereby ensuring damage free handling of the material; [0137] a clamping system for holding the material to be sewn/embroidered by a sewing machine that reduces the machine downtime that is otherwise unavoidable in conventional clamping systems due to frame arm changeovers; [0138] a clamping system for holding the material to be sewn/embroidered by a sewing machine that is simple in construction and convenient to use; [0139] a clamping system for holding the material to be sewn/embroidered by a sewing machine that eliminates the need to frequently re-hoop or re-loop the material to be sewn and facilitates wider sewing/embroidery patterns; [0140] a clamping system for holding the material to be sewn/embroidered by a sewing machine that can be easily retro-fitted onto almost any conventional commercial embroidery/sewing machine setup; [0141] a clamping system for holding the material to be sewn/embroidered by a sewing machine that securely clamps the material to be sewn without leaving any scope or chances of the material damage due to undesirable (hoop failure) movements during operation of the sewing machine; and [0142] a clamping system for holding the material to be sewn/embroidered by a sewing machine that reduces frequent human intervention and constant attention.
[0143] Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
[0144] The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.
[0145] Wherever a range of values is specified, a value up to 10% below and above the lowest and highest numerical value respectively, of the specified range, is included in the scope of the disclosure.
[0146] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
LEGEND
[0147] #
[0148] 610 Air Ram
[0149] 620 Air Ram Base
[0150] 630 Travelling Upper (operative) Arm
[0151] 640 Air Ram “Plunger”
[0152] 650 Connector
[0153] 660 Triangulated Lower TRI Clamping Arm
[0154] 670 Lower Triangulated Offset DUAL arm/s
[0155] 680 Lower Base Rod—Single
[0156] 690 Lower Base Rod—Dual
[0157]
[0158] 710 Upper Air Cylinder Mounting bracket
[0159] 720 Triangulated “Upper” Air Cylinder
[0160] 730 Air Cylinder Shaft
[0161] 740 Forked/Floating Foot
[0162] 750 Sewing Arm
[0163]
[0164] 810 Track
[0165] 820 Air Ram Base
[0166] 830 AirRam
[0167] 840 Tubular Frame Positioning Nipple
[0168] 850 Locator Pin
[0169] 860 Sewing Arm
[0170] 870 Lower Air Ram Base Rod(s)
[0171] 880 Needle Plate
[0172] 890 Triangulated Lower Dual Arm (Outer)
[0173] 8100 Triangulated Lower Dual Arm (Inner)
[0174] 8110 Triangulated Lower TRI Arm
[0175] 8120 Triangulated—Upper Air Cylinder
[0176] 8130 Floating Foot
[0177] 8140 Connector
[0178]
[0179] 910 Air Ram
[0180] 920 Air Ram Base
[0181] Travelling Upper
[0182] 930 (operative) Arm
[0183] 940 Tubular Frame Positioning Nipple
[0184] 950 Connector
[0185] 960 Triangulated Lower TRI Arm
[0186] 970 Triangulated Lower Dual Arms
[0187] 980 Lower Air Ram Base Rod (s)
[0188] 990 Linear transporter Bearing Block
[0189] 9100 Linear Track/Channeled Track
[0190] 9110 L Plate Connector
[0191] 9120 X/Y Axis transporter
[0192] 9130 Locator Pin
[0193] Note: The drawings are not drawn to scale.