FLUE GAS TREATMENT SYSTEM AND METHOD
20170341014 · 2017-11-30
Assignee
- Mitsubishi Heavy Industries, Ltd. (Tokyo, JP)
- MITSUBISHI HITACHI POWER SYSTEMS ENVIRONMENTAL SOLUTIONS, LTD. (Yokohama-Shi, Kanagawa, JP)
Inventors
- Takuya Hirata (Tokyo, JP)
- Hiromitsu Nagayasu (Tokyo, JP)
- Yasutoshi Ueda (Tokyo, JP)
- Tomoki Noborisato (Tokyo, JP)
- Takao Tanaka (Hyogo, JP)
- Masaya Kato (Hyogo, JP)
Cpc classification
F23J15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E20/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
B01D53/504
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A wet desulfurization apparatus which removes sulfur oxides in flue gas from a boiler 11 includes a mist collection/agglomeration apparatus which is provided on a downstream side of the desulfurization apparatus and forms agglomerated SO.sub.3 mist by causing particles of SO.sub.3 mist contained in flue gas 12B from the wet desulfurization apparatus to be bonded together and have bloated particle sizes; a CO.sub.2 recovery apparatus constituted by a CO.sub.2 absorption tower having a CO.sub.2 absorption unit which removes CO.sub.2 contained in flue gas by being brought into contact with a CO.sub.2 absorbent and an absorbent regeneration tower which recovers CO.sub.2 by releasing CO.sub.2 from the CO.sub.2 absorbent having absorbed CO.sub.2 and regenerates the CO.sub.2 absorbent; and a mist collection unit which collects CO.sub.2 absorbent bloated mist bloated by the CO.sub.2 absorbent being absorbed by the agglomerated SO.sub.3 mist in the CO.sub.2 absorption unit.
Claims
1. A flue gas treatment system comprising: a desulfurization apparatus which removes sulfur oxides in flue gas from a boiler; a mist collection/agglomeration apparatus which is provided on a downstream side of the desulfurization apparatus and forms agglomerated and bloated mist by causing particles of mist contained in the flue gas to be bonded together and have bloated particle sizes; a CO.sub.2 recovery apparatus constituted by a CO.sub.2 absorption tower having a CO.sub.2 absorption unit which removes CO.sub.2 contained in the flue gas by being brought into contact with a CO.sub.2 absorbent and an absorbent regeneration tower which recovers CO.sub.2 by releasing CO.sub.2 from the CO.sub.2 absorbent having absorbed CO.sub.2 and regenerates the CO.sub.2 absorbent; and a mist collection unit which is provided on a gas flow downstream side of the CO.sub.2 absorption unit and collects CO.sub.2 absorbent bloated mist bloated by the CO.sub.2 absorbent being absorbed by the agglomerated and bloated mist in the CO.sub.2 absorption unit.
2. The flue gas treatment system according to claim 1, wherein a flow velocity of the flue gas in the mist collection/agglomeration apparatus exceeds a critical filtration wind velocity for mist collection.
3. The flue gas treatment system according to claim 1, further comprising: a washing unit provided between the CO.sub.2 absorption unit and the mist collection unit.
4. The flue gas treatment system according to claim 1, wherein the mist collection/agglomeration apparatus causes the mist to be bloated by a wire mesh.
5. The flue gas treatment system according to claim 1, wherein the mist collection/agglomeration apparatus causes the mist to be bloated through charging.
6. A flue gas treatment method comprising: forming agglomerated and bloated mist by causing particles of mist contained in flue gas from a wet desulfurization apparatus, which removes sulfur oxides in the flue gas from a boiler, to be bonded together and have bloated particle sizes; causing the agglomerated and bloated mist to re-scatter and be introduced to a CO.sub.2 absorption unit side which removes CO.sub.2 by bringing a CO.sub.2 absorbent on a gas flow downstream side into contact therewith; when CO.sub.2 contained in the flue gas is removed by being brought into contact with the CO.sub.2 absorbent, forming CO.sub.2 absorbent bloated mist bloated by the CO.sub.2 absorbent being absorbed by the agglomerated and bloated mist; and collecting the CO.sub.2 absorbent bloated mist by a mist collection unit.
7. The flue gas treatment method according to claim 6, wherein a flow velocity of the flue gas containing the re-scattering agglomerated and bloated mist exceeds a critical filtration wind velocity for mist collection.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF EMBODIMENTS
[0033] Hereinafter, preferred examples of the present invention will be described in detail with reference to the accompanying drawings. In addition, the present invention is not limited by the examples, and in a case where there are a plurality of examples, a combination of the examples is also included.
EXAMPLE 1
[0034]
[0035] Here, in this example, the SO.sub.3 mist exemplifies the mist. However, the present invention is not limited thereto, and for example, fine mist or the like generated by causing moisture to adhere to solid particles such as fine coal ash may be exemplified.
[0036] Here, in the flue gas treatment system according to this example, CO.sub.2 in the combustion flue gas exemplifies an object to be removed. In
[0037] In
[0038] Next, the flue gas 12D pushed into the CO.sub.2 absorption tower 16 is brought into countercurrent contact with the CO.sub.2 absorbent at a constant concentration supplied from the liquid distributor 16F in the filling unit in the CO.sub.2 absorption unit 16A, CO.sub.2 in the flue gas 12D is absorbed and removed by the absorbent, and the decarbonated flue gas 12E is directed to the washing unit 168 on the gas flow downstream side. The absorbent supplied to the CO.sub.2 absorption tower 16 absorbs CO.sub.2 and typically reaches a temperature higher than the temperature at the combustion flue gas supply port 16a due to the heat of reaction caused by the absorption, and is sent to the heat exchanger 22 by the discharge pump 21 for the absorbent having the absorbed CO.sub.2 so as to be heated and guided to the absorbent regeneration tower 17. Temperature control of the regenerated absorbent can be performed by the heat exchanger 22 or, if necessary, by the cooler 31 provided between the heat exchanger 22 and the absorbent supply port 16E.
[0039] In the absorbent regeneration tower 17, the absorbent is regenerated in a lower filling unit 17b through heating by the regeneration heater (reboiler) 32, is cooled by the heat exchanger 22, and is returned to the CO.sub.2 absorption tower 16 side. In the upper portion of the absorbent regeneration tower 17, CO.sub.2 separated from the absorbent comes into contact with reflux water supplied from the nozzle 28 in the upper filling unit 23, is cooled by the regeneration tower reflux cooler 27, is separated from the reflux water having condensed water vapor with CO.sub.2 entrained therein by the CO.sub.2 separator 25, and is guided to a CO.sub.2 recovery process by the recovered CO.sub.2 discharge line 26.
[0040] A portion of the reflux water is refluxed to the absorbent regeneration tower 17 by the reflux water pump 24, and the portion is supplied to the regeneration tower reflux water supply port 29a of the CO.sub.2 absorption tower 16 via the regeneration tower reflux water supply line 29.
[0041] Since the amount of the absorbent contained in the regenerated reflux water is small, the absorbent comes into contact with the flue gas in the washing unit 16B of the CO.sub.2 absorption tower 16 and contributes to the recovery of a small amount of absorbent contained in the decarbonated combustion flue gas 12E.
[0042]
[0043] First, as illustrated in
[0044] The generated SO.sub.3 mist 50 is contained in the flue gas 128 discharged from the desulfurization apparatus 13. The SO.sub.3 mist 50 in the flue gas 12B introduced into the mist collection/agglomeration apparatus 14 provided on the downstream side of the desulfurization apparatus 13 adheres to, for example, a wire mesh, agglomerates, and bloats to form the agglomerated SO.sub.3 mist 51.
[0045] The flue gas 12C containing the agglomerated SO.sub.3 mist 51 bloated in the mist collection/agglomeration apparatus 14 is then introduced into the flue gas cooling tower 15. In the flue gas cooling tower 15, the agglomerated SO.sub.3 mist 51 absorbs water vapor 60 in the flue gas cooling tower 15 and becomes dilute sulfuric acid, thereby forming dilute sulfuric acid mist 52 with the agglomerated SO.sub.3 mist 51 as the nucleus.
[0046] The flue gas 12D containing the dilute sulfuric acid mist 52 with the agglomerated SO.sub.3 mist 51 bloated in the flue gas cooling tower 15 as the nucleus is then introduced into the CO.sub.2 absorption unit 16A in the CO.sub.2 absorption tower 16.
[0047] The dilute sulfuric acid mist 52 with the agglomerated SO.sub.3 mist 51 in the flue gas introduced into the CO.sub.2 absorption unit 16A as the nucleus absorbs amine vapor 61 in a case where the water vapor 60 in the CO.sub.2 absorption unit 16A and an amine compound as the CO.sub.2 absorbent are used, and forms the CO.sub.2 absorbent bloated mist 53 which contains a high concentration of amine and is thus bloated.
[0048] The flue gas 12E containing the CO.sub.2 absorbent bloated mist 53 bloated in the CO.sub.2 absorption unit 16A is then introduced into the washing unit 168.
[0049] In the washing unit 16B, the CO.sub.2 absorbent bloated mist 53 which contains a high concentration of amine and is thus bloated is formed by further absorbing the water vapor 60 and the amine vapor 61 in the washing unit 16D.
[0050] A demister provided with a wire mesh is used in the mist collection unit 16C on the outlet side in the CO.sub.2 absorption tower 16, and the bloated CO.sub.2 absorbent bloated mist 53 is collected by the demister.
[0051] Contrary to this, in the related art, as illustrated in
[0052] Table 1 shown below shows the outlet mist particle size of the desulfurization apparatus 13, the outlet mist particle size of the mist collection/agglomeration apparatus 14, and the inlet mist particle size of the mist collection unit 16C in the related art and Example 1.
[0053] In the related art, since the mist collection/agglomeration apparatus 14 is not installed, the SO.sub.3 mist 50 (particle size 0.1 to 1.0 μm) at the outlet of the desulfurization apparatus 13 becomes the nucleus, is introduced into the CO.sub.2 absorption unit 16A, and is bloated herein such that the inlet mist particle size of the mist collection unit 16C was 0.5 to 2.0 μm.
[0054] Contrary to this, in Example 1, since the mist collection/agglomeration apparatus 14 is installed, in a case where two particles of mist having an outlet mist particle size of 0.1 to 1.0 μm for the desulfurization apparatus 13 agglomerate, the outlet mist particle size of the mist collection/agglomeration apparatus 14 is bloated to become 0.12 to 1.2 μm. The agglomerated SO.sub.3 mist 51 with the two agglomerating particles of mist becomes the nucleus, is introduced into the CO.sub.2 absorption unit 16A, and is bloated herein such that the inlet mist particle size of the mist collection unit 16C was 0.6 to 2.3 μm.
[0055] In addition, in a case where, for example, five particles of mist having an outlet mist particle size of 0.1 to 1.0 μm for the desulfurization apparatus 13 agglomerate, the outlet mist particle size of the mist collection/agglomeration apparatus 14 is bloated to become 0.17 to 1.7 μm. The agglomerated SO.sub.3 mist 51 with the five agglomerating particles of mist becomes the nucleus, is introduced into the CO.sub.2 absorption unit 16A, and is bloated herein such that the inlet mist particle size of the mist collection unit 16C was 0.7 to 2.9 μm.
[0056] As a result, according to Example 1, the collection efficiency in the mist collection unit 16C could be improved.
TABLE-US-00001 TABLE 1 Example 1 Two particles of Five particles Related mist of mist art agglomerated agglomerated Outlet mist particle 0.1 to 1.0 μm 0.1 to 1.0 μm 0.1 to 1.0 μm size of desulfurization apparatus 13 Outlet mist particle — 0.12 to 1.2 μm 0.17 to 1.7 μm size of mist collection/agglomeration apparatus 14 Inlet mist particle size 0.5 to 2.0 μm 0.6 to 2.3 μm 0.7 to 2.9 μm of mist collection unit 16 C
[0057] The reason why the removing means using the wire mesh is selected as the mist collection/agglomeration apparatus 14 will be described below in Table 2.
[0058] In a case where mist removal is performed, hitherto, a mist removal apparatus which uses dense filter fabric such as a candle filter using the Brownian diffusion principle is suitable to remove fine mist of several micrometers or smaller. However, it is necessary to perform an operation at a low filtration wind velocity, resulting in an increase in the size of the apparatus, which is not preferable.
[0059] In addition, in a case where a corrugated mist removal apparatus is used, it is possible to perform an operation at a high filtration wind velocity, and thus a reduction in the size of the apparatus is possible. However, the inertial forces of fine particles decrease in proportion to mass, and the mist removal efficiency decreases. Therefore, it is not preferable in practice to use the corrugated mist removal apparatus for removing fine particles.
[0060] Therefore, the removing means using the wire mesh is preferable as the mist collection/agglomeration apparatus 14.
TABLE-US-00002 TABLE 2 Object Filtration particle wind velocity Type Principle size μm [m/s] Evaluation mist removal impaction 20≦ 2 to 4.5 x apparatus Wire mesh Interception 3 to 20 1.3 to 3.5 ∘ Filtration Brownian ≧3 0.03 to 0.2 x fabric diffusion (candle filter)
[0061]
[0062] Here, in a case where the filtration wind velocity of the flue gas 12B is set to be equal to or higher than a wind velocity value regarded as the limit during typical mist collection, downflow and falling of the agglomerated SO.sub.3 mist 51 are partially disturbed and re-scattering thereof from the upper surface side of the wire mesh 70 occurs, resulting in a reduction in the mist removal efficiency. Therefore, the filtration wind velocity regarded as the limit in the wire mesh type mist removal apparatus is, for example, 2.5 to 5 m/s (varies depending on the mist load in the gas and the wire mesh type).
[0063]
[0064] In the example shown in
[0065] Furthermore, as shown in
[0066] In a region of higher than the critical filtration wind velocity (for example, 2.8 m/s), the amount of the re-scattering agglomerated SO.sub.3 mist 51 increases as the filtration wind velocity increases, and accordingly, as shown in
[0067] However, agglomeration of the mist adhered to the wire mesh 70 occurs, and the particle size of the re-scattering mist is greater than the particle size of the inflow mist. Therefore, the re-scattering agglomerated SO.sub.3 mist 51 becomes the nucleus and is further bloated in the CO.sub.2 absorption tower 16, so that the mist recovery ratio of the demister which is the mist collection unit 16C installed at the outlet of the CO.sub.2 absorption tower 16 is improved. As a result, the amount of mist accompanying the CO.sub.2 absorbent and scattering to the outside of the system can be reduced.
[0068] As described above, as the filtration wind velocity (V) of the flue gas in the mist collection/agglomeration apparatus 14, a wind velocity (for example, V>2.5 m/s) which exceeds the filtration critical wind velocity (for example, 2.5 m/s) for the mist collection or a wind velocity of 1.2 to 1.5 times the filtration critical wind velocity is preferable.
[0069] Here, since the filtration wind velocity in the mist collection/agglomeration apparatus 14 varies depending on the mist load in the flue gas and the wire mesh type, in an actual apparatus, it is preferable to set the wind velocity to a wind velocity of 1.2 to 1.5 times the filtration critical wind velocity after the critical filtration wind velocity is determined.
[0070] According to this example, by the mist collection/agglomeration apparatus 14, the agglomerated SO.sub.3 mist 51 which is agglomerated and bloated mist is formed by causing the particles of the SO.sub.3 mist 50 contained in the flue gas 12B from the desulfurization apparatus 13 to be bonded together and have bloated particle sizes, the agglomerated SO.sub.3 mist 51 is caused to re-scatter and be introduced to the CO.sub.2 absorption unit 16A side which removes CO.sub.2 by bringing the CO.sub.2 absorbent on the gas flow downstream side into contact therewith. Thereafter, in the CO.sub.2 absorption unit 16A, when CO.sub.2 contained in the flue gas is removed by being brought into contact with the CO.sub.2 absorbent, the CO.sub.2 absorbent bloated mist 53 bloated by the CO.sub.2 absorbent being absorbed by the agglomerated SO.sub.3 mist 51 as the nucleus is formed, and the CO.sub.2 absorbent bloated mist 53 can be collected by the mist collection unit 16C. Accordingly, when the treated flue gas from which CO.sub.2 has been removed is discharged to the outside of the system, entrainment of the CO.sub.2 absorbent can be significantly suppressed.
EXAMPLE 2
[0071] A flue gas treatment system according to Example 2 will be described below. In this example, the mist collection/agglomeration apparatus 14 of Example 1 is caused to bloat mist through charging.
[0072] In this example, as the mist collection/agglomeration apparatus 14 using charging, there are the discharge electrode 102 for charging the SO.sub.3 mist 50 and a low pressure loss filter 120 which is grounded 111. The SO.sub.3 mist 50 charged by using electrostatic force electrically neutralizes the adhered SO.sub.3 mist in order to prevent repulsion due to the electrostatic force between particles of the mist adhered to the low pressure loss filter 120.
[0073] In this example, by using the electrostatic force, compared to the case of using only the inertia/interception/diffusion effect (Brownian effect), the collection performance of the SO.sub.3 mist is improved.
[0074] Furthermore, by using the electrostatic force, compared to the case of using only the inertia/interception/diffusion effect (Brownian effect), the mist collection/agglomeration apparatus 14 can be downsized.
[0075]
[0076] In the case of this example, it was confirmed that by providing the mist collection/agglomeration apparatus 14 using charging, a reduction in the amine concentration in the gas released from the outlet of the mist collection unit 16C of the CO.sub.2 absorption tower 16 is smaller than that of a comparative example.
REFERENCE SIGNS LIST
[0077] 10 flue gas treatment system
[0078] 11 boiler
[0079] 12A to 12F flue gas
[0080] 13 desulfurization apparatus
[0081] 14 mist collection/agglomeration apparatus
[0082] 15 flue gas cooling tower
[0083] 16 CO.sub.2 absorption tower
[0084] 16A CO.sub.2 absorption unit
[0085] 16B washing unit
[0086] 16C mist collection unit
[0087] 17 absorbent regeneration tower
[0088] 18 CO.sub.2 recovery apparatus
[0089] 30 SO.sub.3 mist
[0090] 31 agglomerated SO.sub.3 mist
[0091] 33 CO.sub.2 absorbent bloated mist