DC-DC CONVERTER

Abstract

A DC-DC converter includes a filter circuit, a full-bridge circuit connected to the filter circuit, and a transformer having a primary winding and a secondary winding, the primary winding being connected to the full-bridge circuit. The full-bridge circuit includes first to fourth semiconductor switches. First to fourth overvoltage protection circuits are associated with the first to fourth semiconductor switches, respectively. Each of the overvoltage protection circuits is connected in parallel its associated semiconductor switch.

Claims

1. A DC-DC converter, comprising: a filter circuit; a full-bridge circuit connected to the filter circuit, the full-bridge circuit including first to fourth semiconductor switches; first to fourth overvoltage protection circuits being associated with the first to fourth semiconductor switches, respectively, each of the overvoltage protection circuits being connected in parallel its associated semiconductor switch; and a transformer having a primary winding and a secondary winding, the primary winding being connected to the full-bridge circuit.

2. A DC-DC converter according to claim 1, wherein: the first semiconductor switch has a source and a drain and a design parasitic capacitance between its source and drain; and the first overvoltage protection circuit is a capacitor whose capacitance is equal to the design parasitic capacitance of the first semiconductor switch within an error range of ±5%.

3. A DC-DC converter according to claim 2, wherein the capacitor is made up of one or more discrete capacitors.

4. A DC-DC converter according to claim 1, wherein: each of the first through fourth semiconductor switches has a respective source and drain and a respective design parasitic capacitance between its source and drain; and each of the first through fourth overvoltage protection circuits includes a capacitance circuit whose capacitance is equal to the design parasitic capacitance of its associated semiconductor switch within an error range of ±5%.

5. A DC-DC converter according to claim 1, wherein the first overvoltage protection circuit includes: a series circuit comprising a resistor and an electronic switch; and a switching circuit that turns on the electronic switch when a voltage applied to the semiconductor switch is greater than or equal to a threshold.

6. A DC-DC converter according to claim 5, wherein the series circuit consists of the resistor and the electronic switch.

7. A DC-DC converter according to claim 1, wherein: (a) the first overvoltage protection circuit includes: (i) a first series circuit comprising a first resistor and a first electronic switch; and (ii) a first switching circuit that turns on the first electronic switch when a voltage applied to the first semiconductor switch is greater than or equal to a first threshold; and (b) the second overvoltage protection circuit includes: (i) a second series circuit comprising a second resistor and a second electronic switch; and (ii) a second switching circuit that turns on the second electronic switch when a voltage applied to the second semiconductor switch is greater than or equal to a second threshold.

8. A DC-DC converter according to claim 7, wherein the first threshold is less than the withstand voltage of the first semiconductor switch and the second threshold is less than the withstand voltage of the second semiconductor switch.

9. A DC-DC converter according to claim 7, wherein the first threshold corresponds to a value at which the first semiconductor switch would be damaged and the second threshold corresponds to a value at which the second semiconductor switch would be damaged.

10. A DC-DC converter according to claim 1, wherein: (a) the first overvoltage protection circuit includes: (i) a first series circuit comprising a first resistor and a first electronic switch; and (ii) a first switching circuit that turns on the first electronic switch when a voltage applied to the first semiconductor switch is greater than or equal to a first threshold; (b) the second overvoltage protection circuit includes: (i) a second series circuit comprising a second resistor and a first electronic switch; and (ii) a second switching circuit that turns on the second electronic switch when a voltage applied to the second semiconductor switch is greater than or equal to a second threshold; (c) the third overvoltage protection circuit includes a first capacitor whose capacitance is equal to a design parasitic capacitance of the third semiconductor switch within an error range of ±5%, the third semiconductor switch having a source and a drain, the design parasitic capacitance of the third semiconductor switch being measured between its source and drain; and (d) the fourth overvoltage protection circuit includes a second capacitor whose capacitance is equal to a design parasitic capacitance of the fourth semiconductor switch within an error range of ±5%, the fourth semiconductor switch having a source and a drain, the design parasitic capacitance of the fourth semiconductor switch being measured between its source and drain.

11. A DC-DC converter according to claim 1, wherein: (a) the first overvoltage protection circuits includes: (i) a first series circuit comprising a first resistor and a first electronic switch; and (ii) a first switching circuit that turns on the first electronic switch when a voltage applied to the first semiconductor switch is greater than or equal to a first threshold; (b) the second overvoltage protection circuits includes: (i) a second series circuit comprising a second resistor and a second electronic switch; and (ii) a second switching circuit that turns on the second electronic switch when a voltage applied to the second semiconductor switch is greater than or equal to a first threshold; (c) the third overvoltage protection circuits includes: (i) a third series circuit comprising a third resistor and a third electronic switch; and (ii) a third switching circuit that turns on the third electronic switch when a voltage applied to the third semiconductor switch is greater than or equal to a third threshold; and (c) the fourth overvoltage protection circuits includes: (i) a fourth series circuit comprising a third resistor and a fourth electronic switch; and (ii) a fourth switching circuit that turns on the fourth electronic switch when a voltage applied to the fourth semiconductor switch is greater than or equal to a fourth threshold.

12. A DC-DC converter according to claim 11, wherein each respective threshold is less than a value at which the associated semiconductor switch would be damaged.

13. A DC-DC converter according to claim 1, further comprising a rectifying and smoothing circuit that is connected to the secondary winding of the transformer and that rectifies, smoothes, and then outputs an alternating-current voltage generated at the secondary winding.

14. A DC-DC converter according to claim 1, further including a pair of input terminals adapted to be connected to a DC source, the input terminals being connected to an input of the filter circuit.

15. A DC-DC converter, comprising: a filter circuit; a half-bridge circuit connected to the filter circuit, the half-bridge circuit including first and second semiconductor switches; first and second overvoltage protection circuits associated with the first and second semiconductor switches, respectively, each of the overvoltage protection circuits being connected in parallel its associated semiconductor switch; and a transformer having a primary winding and a secondary winding, the primary winding being connected to the half-bridge circuit.

16. A DC-DC converter according to claim 15, wherein: the first semiconductor switch has a source and a drain and a parasitic capacitance between its source and drain; the second semiconductor switch has a source and a drain and a parasitic capacitance between its source and drain; the first overvoltage protection circuit is a capacitor whose capacitance is equal to the design parasitic capacitance of the first semiconductor switch within an error range of ±5%; and the second overvoltage protection circuit is a capacitor whose capacitance is equal to the design parasitic capacitance of the second semiconductor switch within an error range of ±5%.

17. A DC-DC converter according to claim 16, wherein: the first semiconductor switch has a source and a drain and a design parasitic capacitance between its source and drain; the first overvoltage protection circuit is a capacitor whose capacitance is equal to the design parasitic capacitance of the first semiconductor switch within an error range of ±5%; and the second overvoltage protection circuit includes: (i) a series circuit comprising a resistor and an electronic switch; and (ii) a switching circuit that turns on the electronic switch when a voltage applied to the second semiconductor switch is greater than or equal to a threshold.

18. A DC-DC converter according to claim 15, wherein: (a) the first overvoltage protection circuit includes: (i) a first series circuit comprising a first resistor and an electronic switch; and (ii) a first switching circuit that turns on the first electronic switch when a voltage applied to the first semiconductor switch is greater than or equal to a first threshold; and (b) the second overvoltage protection circuit includes: (i) a second series circuit comprising a second resistor and a second electronic switch; and (ii) a second switching circuit that turns on the second electronic switch when a voltage applied to the second semiconductor switch is greater than or equal to a second threshold.

19. A DC-DC converter according to claim 15, further comprising a rectifying and smoothing circuit that is connected to the secondary winding of the transformer and that rectifies, smoothes, and then outputs an alternating-current voltage generates at the secondary winding.

20. A DC-DC converter according to claim 15, further including a pair of input terminals adapted to be connected to a DC source, the input terminals being connected to an input of the filter circuit.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0018] FIG. 1 is a circuit diagram of a DC-DC converter according to a first embodiment.

[0019] FIG. 2 is a circuit diagram of a DC-DC converter according to a second embodiment.

[0020] FIG. 3 is a circuit diagram of a DC-DC converter that is another example according to the second embodiment.

[0021] FIG. 4 is a circuit diagram of a DC-DC converter that is another example according to the second embodiment.

[0022] FIG. 5 is a circuit diagram of a DC-DC converter that is another example according to the second embodiment.

[0023] FIG. 6 is a circuit diagram of a DC-DC converter that is another example according to the second embodiment.

[0024] FIG. 7 is a circuit diagram of a DC-DC converter according to a third embodiment.

[0025] FIG. 8 is a circuit diagram of a DC-DC converter that is another example according to the third embodiment.

[0026] FIG. 9 is a circuit diagram of a DC-DC converter that is another example according to the third embodiment.

[0027] FIG. 10 is a circuit diagram of a DC-DC converter that is another example according to the third embodiment.

DESCRIPTION OF EMBODIMENTS

First Embodiment

[0028] FIG. 1 is a circuit diagram of a DC-DC converter 1 according to a first embodiment. The DC-DC converter 1 according to the present embodiment. The DC-DC converter 1 includes input terminals I1 and I2 and output terminals O1 and O2. A direct-current power source Vin is connected to the input terminals I1 and I2. A load 22 is connected to the output terminals O1 and O2.

[0029] A switch element 12 and a filter circuit, preferably constituted by a common mode choke coil CH and bypass capacitors C1 and C2, are connected to the direct-current power source Vin as shown. When power is turned on, the switch element 12 is closed and a step-like voltage is applied to the filter circuit.

[0030] A switching circuit (full-bridge circuit) is connected to the output side of the filter circuit. In the switching circuit, a series circuit constituted by semiconductor switches Q1 and Q2 is connected in parallel with a series circuit constituted by semiconductor switches Q3 and Q4. The semiconductor switches Q1 to Q4 are preferably MOS-FETs.

[0031] The semiconductor switches Q1 to Q4 have parasitic capacitances Cd1, Cd2, Cd3, and Cd4 formed between their respective drain and the source. The gates of the semiconductor switches Q1 to Q4 are connected to a driving circuit 11. The driving circuit 11 alternately switches the semiconductor switches Q1 and Q4 on the one hand and the semiconductor switches Q2 and Q3 on the other, on and off. As a result, the switching circuit converts the direct-current voltage input from the filter circuit into an alternating-current voltage.

[0032] A primary winding N1 of a transformer T is connected to the output side of the switching circuit. A rectifying and smoothing circuit 21 is connected to a secondary winding N2 of the transformer T. The rectifying and smoothing circuit 21 includes, for example, a rectifier diode, an inductor, and a capacitor. The rectifying and smoothing circuit 21 rectifies and smoothes an alternating-current voltage induced in the secondary winding N2 of the transformer T, and outputs the resultant to the load 22 connected to the output terminals O1 and O2.

[0033] First to fourth overvoltage protection capacitors C31, C32, C33, and C34 are connected in parallel with the semiconductor switches Q1, Q2, Q3, and Q4, respectively. The overvoltage protection capacitors C31 and C32 prevent the semiconductor switches Q1 and Q2 from being damaged by the application of an overvoltage in the case where a surge voltage is applied to the series circuit constituted by the semiconductor switches Q1 and Q2. The overvoltage protection capacitors C33 and C34 prevent the semiconductor switches Q3 and Q4 from being damaged by the application of overvoltage to the series circuit constituted by the semiconductor switches Q3 and Q4. The capacitors C31-C34 are preferably individual discrete capacitors but can be more complex capacitive networks.

[0034] In the case where the switch element 12 is turned on and the step-like overvoltage is applied to the filter circuit, a surge voltage greater than the input voltage may be output from the filter circuit. The surge voltage may be up to twice the input voltage.

[0035] The switching elements Q1 and Q2 are preferably the same in construction, and thus their parasitic capacitances Cd1 and Cd2 will have the same design capacitance (the design capacitance is sometimes referred to as the design or output capacitance of the FET). When the parasitic capacitances Cd1 and Cd2 are the same, the same voltage is applied to the switching elements Q1 and Q2 due to capacitor voltage division. Thus, even when a surge voltage that is twice the input voltage is input to the series circuit constituted by the switching elements Q1 and Q2, voltage Vp at a connection point P of the switching elements Q1 and Q2 is Vp=Vo/2=Vi, where the input voltage to the filter circuit represents Vi and the output voltage represents Vo. Up to the same voltage as the input voltage Vi to the filter circuit is applied to the switching elements Q1 and Q2 individually.

[0036] However, the parasitic capacitances Cd1 and Cd2 may vary from their design value by up to about ±40%. In this case, a voltage greater than the voltage Vi may be applied as the voltage Vp at the connection point P, and either of the switching elements Q1 and Q2 may be damaged. For example, there may be a case where the design capacitance for the parasitic capacitances Cd1 and Cd2 is Cds, the voltage Vp at the connection point P becomes 1.4Vi due to these variations, overvoltage is applied to the switching element Q2, and the switching element Q2 is damaged.

[0037] In the present embodiment, the capacitors C31 and C32 are connected in parallel with the switching elements Q1 and Q2. The capacitors C31 and C32 are designed such that the ratio between a combined capacitance of the parasitic capacitance Cd1 and the capacitor C31 on the one hand and a combined capacitance of the parasitic capacitance Cd2 and the capacitor C32 on the other approaches approximately 1:1. More specifically, the capacitor C31 is set such that its capacitance is equal to the design value of the parasitic capacitance Cds of the switching element Q1 preferably within an error range of ±5%. In addition, the capacitor C32 is set such that its capacitance is equal to the design value of the parasitic capacitance Cds of the switching element Q2 within an error range of preferably ±5%.

[0038] Let's assume that the capacitance of the capacitor C31 is 0.95Cds, that is the parasitic capacitance Cds with an error of −5%, and the capacitance of the capacitor C32 is 1.05Cds, that is the parasitic capacitance Cds with an error of +5%. In the case where the parasitic capacitance Cd1 is a capacitance of 0.6Cds and the parasitic capacitance Cd2 is a capacitance of 1.4Cds, the voltage Vp at the connection point P is Vp=(1/1.4+1/1.05)−1/{(1/0.6+1/0.95)−1+(1/1.4+1/1.05)−1}*2Vi=1.22Vi. As described above, in the case where the capacitors C31 and C32 are not provided, the voltage Vp at the connection point P is 1.4Vi. The voltage Vp thus becomes lower than in the case where the capacitors C31 and C32 are provided. In this manner, the provision of the capacitors C31 and C32 can prevent the application of overvoltage to the switching elements Q1 and Q2.

[0039] The series circuit constituted by the semiconductor switches Q3 and Q4 is preferably connected in parallel with the series circuit constituted by the semiconductor switches Q1 and Q2. Thus, the series circuit constituted by the semiconductor switches Q3 and Q4 can be described similarly to the series circuit constituted by the semiconductor switches Q1 and Q2. That is, the capacitor C33 is set such that its capacitance is equal to the design value of the parasitic capacitance Cds of the semiconductor switch Q3 within an error range of ±5%. In addition, the capacitor C34 is set such that its capacitance is equal to the design value of the parasitic capacitance Cds of the semiconductor switch Q4 within an error range of ±5%. As a result, voltage Vq at a connection point Q of the semiconductor switches Q3 and Q4 can be lowered than in the case where the capacitors C33 and C34 are not provided.

[0040] As described above, the semiconductor switches Q1 to Q4 are provided with the capacitors C31 to C34, respectively, and the capacitances of the overvoltage protection capacitors C31 to C34 are made to be equal to the design value of the parasitic capacitances of the parasitic capacitances Cd1 to Cd4 within an error range of ±5%. Consequently, the application of an overvoltage to the semiconductor switches Q1 to Q4 can be prevented. As a result, the semiconductor switches Q1 to Q4 can be prevented from being damaged.

Second Embodiment

[0041] FIG. 2 is a circuit diagram of a DC-DC converter 2 according to a second embodiment. In FIG. 2, the illustration of parasitic capacitances Cd1 to Cd4 of semiconductor switches Q1 to Q4 is omitted. In this example, a circuit configuration with which the application of an overvoltage to the semiconductor switches Q1 to Q4 is prevented differs from that of the first embodiment. The differences will be described in the following.

[0042] In the DC-DC converter 2, two of the overvoltage protection circuits are overvoltage protection capacitors and two are discharge switch circuits (which are connected in parallel with first and fourth semiconductor switches Q1 and Q4 of a switching circuit). More specifically, a series circuit constituted by a Zener diode D1 and a resistor R11 and a series circuit constituted by a resistor R12 and a switch S1 are connected in parallel with respect to the semiconductor switch Q1. The electronic switch S1 is preferably a transistor, and its base is connected to a connection point between the Zener diode D1 and the resistor R11. Likewise, a series circuit constituted by a Zener diode D2 and a resistor R21 and a series circuit constituted by a resistor R22 and an electronic switch S2 are connected in parallel with respect to the switching element Q4.

[0043] Overvoltage protection capacitors C41 and C42 are connected in parallel with semiconductor switches Q2 and Q3, respectively. The capacitors C41 and C42 preferably have a capacitance equal to the design value of the parasitic capacitance of the semiconductor switches Q2 and Q3, respectively, within an error range of ±5%.

[0044] The Zener voltage of the Zener diode D1 is preferably set to a value at which the electronic switch S1 is turned on when a voltage greater than or equal to the direct-current power source Vin is applied across the drain and source of the semiconductor switch Q1. This prevents any voltage greater than or equal to the direct-current power source Vin from being applied across the drain and source of the semiconductor switch Q1. That is, when an overvoltage is applied to the semiconductor switch Q1 and the Zener diode D1 is turned on, the electronic switch S1 is turned on and the energy of the overvoltage applied to the semiconductor switch Q1 is consumed by the resistor R12. As a result, the application of overvoltage to the semiconductor switch Q1 can be prevented.

[0045] The series circuits of the semiconductor switches Q3 and Q4 operate similarly to the series circuits of the semiconductor switches Q1 and Q2. Note that the thresholds of the Zener diodes D1, D2 are preferably set to be greater than or equal to the voltage of the direct-current power source Vin and less than the withstand voltages of the semiconductor switches Q1 and Q4.

[0046] FIGS. 3, 4, 5, and 6 are circuit diagrams of DC-DC converters that are other examples according to the second embodiment.

[0047] A DC-DC converter 2A illustrated in FIG. 3 differs from the DC-DC converter 2 illustrated in FIG. 2 in that discharge switch circuits are connected in parallel with the semiconductor switches Q2 and Q3. In the DC-DC converter 2A, a capacitor C43 is connected in parallel with the semiconductor switch Q1. A series circuit constituted by a Zener diode D3 and a resistor R31 and a series circuit constituted by a resistor R32 and an electronic switch S3 are connected in parallel with the semiconductor switch Q2. In addition, a series circuit constituted by a Zener diode D4 and a resistor R41 and a series circuit constituted by a resistor R42 and an electronic switch S4 are connected in parallel with the switching element Q3. An overvoltage protection capacitor C44 is connected in parallel with the semiconductor switch Q4. The overvoltage protection capacitors C43 and C44 preferably have a capacitance equal to the design value of the parasitic capacitance of the semiconductor switches Q1 and Q3, respectively, within an error range of ±5%. With this circuit configuration, the application of overvoltage to the semiconductor switches Q1 to Q4 can be prevented.

[0048] In a DC-DC converter 2B illustrated in FIG. 4, discharge switch circuits are connected in parallel with the semiconductor switches Q1 and Q3. The overvoltage protection capacitor C41 is connected in parallel with the semiconductor switch Q2. The overvoltage protection capacitor C44 is connected in parallel with the semiconductor switch Q4. The capacitors C41 and C44 preferably have a capacitance equal to the design value of the parasitic capacitance of the semiconductor switches Q2 and Q4, respectively, within an error range of ±5%.

[0049] In a DC-DC converter 2C illustrated in FIG. 5, discharge switch circuits are connected in parallel with the semiconductor switches Q2 and Q4. An overvoltage protection capacitor C43 is connected in parallel with the semiconductor switch Q1 and the overvoltage protection capacitor C42 is connected in parallel with the semiconductor switch Q3. The capacitors C43 and C44 preferably have a capacitance equal to the design value of the parasitic capacitance of the semiconductor switches Q1 and Q3, respectively within an error range of ±5%. Like the foregoing embodiments, this circuit configuration can prevent the application of overvoltage to the semiconductor switches Q1 to Q4.

[0050] In a DC-DC converter 2D illustdesign in FIG. 6, a respective discharge switch circuit is connected in parallel with each of the semiconductor switches Q1 to Q4. Once again, this circuit configuration can prevent the application of overvoltage to the semiconductor switches Q1 to Q4.

Third Embodiment

[0051] FIG. 7 is a circuit diagram of a DC-DC converter 3 according to a third embodiment. The DC-DC converter 3 according to the present embodiment is a half-bridge circuit in which a series circuit constituted by capacitors C51 and C52 is connected in parallel with a series circuit constituted by semiconductor switches elements Q1 and Q2.

[0052] In the DC-DC converter 3, a discharge switch circuit (acting as an overvoltage protection circuit) is connected in parallel with the semiconductor switch Q1 on the high side. The discharge switch circuit comprises a series circuit constituted by a Zener diode D5 and a resistor R51 and a series circuit constituted by a resistor R52 and an electronic switch S5 which are connected in parallel with the semiconductor switch Q1. In addition, an overvoltage protection capacitor C61 is connected in parallel with the semiconductor switch Q2 on the low side. The capacitor C61 preferably has a capacitance equal to the design value of a parasitic capacitance of the semiconductor switch Q2 within an error range of ±5%. With this circuit configuration, like the foregoing embodiments, the application of overvoltage to the semiconductor switches Q1 and Q2 can be prevented.

[0053] FIGS. 8 and 9 are circuit diagrams of DC-DC converters that are other examples according to the third embodiment.

[0054] In a DC-DC converter 3A illustdesign in FIG. 8, a discharge switch circuit is connected in parallel with the semiconductor switch Q2. An overvoltage protection capacitor C62 is connected in parallel with the semiconductor switch Q1. Once again, this circuit configuration can prevent the application of overvoltage to the semiconductor switches Q1 and Q2.

[0055] In a DC-DC converter 3B illustdesign in FIG. 9, a discharge switch circuit is connected in parallel with each of the semiconductor switches Q1 and Q2. Like the foregoing embodiments, this circuit configuration can prevent the application of overvoltage to the semiconductor switches Q1 and Q2.

[0056] In a DC-DC converter 3C illustdesign in FIG. 10, overvoltage protection capacitors C62 and C61 are connected in parallel with the semiconductor switches Q1 and Q2, respectively. The capacitors C62 and C61 prevent the semiconductor switches Q1 and Q2 from being damaged by the application of overvoltage in the case where surge voltage is applied to the series circuit constituted by the semiconductor switches Q1 and Q2. The overvoltage protection capacitors C62 and C61 preferably have a capacitance equal to the design value of a parasitic capacitance of the semiconductor switches Q3 and Q4, respectively, within an error range of ±5%.

REFERENCE SIGNS LIST

[0057] C1, C2 . . . bypass capacitor [0058] C31, C32, C33, C34 . . . capacitor [0059] C41, C42, C43, C44 . . . capacitor [0060] C51, C52 . . . capacitor [0061] C61, C62 . . . capacitor [0062] Cd1, Cd2, Cd3, Cd4 . . . parasitic capacitance [0063] CH . . . common mode choke coil [0064] D1, D2, D3, D4, D5, D6 . . . Zener diode [0065] I1, I2 . . . input terminal [0066] N1 . . . primary winding [0067] N2 . . . secondary winding [0068] O1, O2 . . . output terminal [0069] P . . . connection point [0070] Q . . . connection point [0071] Q1, Q2, Q3, Q4 . . . semiconductor switch [0072] R11, R12, R21, R22, R31, R32, R41, R42, R51, R52, R61, R62 . . . resistor [0073] S1, S2, S3, S4, S5, S6 . . . electronic switch [0074] T . . . transformer [0075] Vin . . . direct-current power source [0076] 1, 2, 2A, 2B, 2C, 2D, 3, 3A, 3B . . . DC-DC converter [0077] 11 . . . driving circuit [0078] 12 . . . switch element [0079] 21 . . . rectifying and smoothing circuit [0080] 22 . . . load