Absorbent product comprising a nonwoven material
11672709 · 2023-06-13
Assignee
Inventors
Cpc classification
A61L15/26
HUMAN NECESSITIES
A61L15/42
HUMAN NECESSITIES
A61F13/51113
HUMAN NECESSITIES
International classification
A61F13/511
HUMAN NECESSITIES
A61F13/15
HUMAN NECESSITIES
A61L15/26
HUMAN NECESSITIES
Abstract
Absorbent product includes a nonwoven material arranged to be in contact with skin of a user during use of the absorbent product. The nonwoven material includes non-absorbent and/or absorbent fibres. The fibres, at least on a surface arranged to be in contact with skin of a user during use of the absorbent product, have a coarseness of from 0.1 to 10 dtex, or from 0.5 to 7 dtex. The fibres and/or the nonwoven material is coated with a lubricating coating composition suitable for use in absorbent and/or hygiene products at least on a surface arranged to be in contact with skin of a user during use of the absorbent product. By the product including the nonwoven, wet friction can be reduced between the nonwoven and the skin of the user.
Claims
1. An absorbent product comprising a topsheet, a backsheet, and an absorbent body arranged between a central portion of the topsheet and the backsheet, wherein the topsheet comprises a nonwoven material arranged to be in contact with skin of a user during use of the absorbent product, wherein the absorbent product is a panty liner, wherein the central portion of a first side of the topsheet faces the absorbent body, the nonwoven material comprises fibres, wherein the fibres, at least on a second side of the topsheet arranged to be in contact with skin of a user during use of the absorbent product, have a coarseness of from 0.1 to 10 dtex, and an outer portion of the absorbent product comprises all regions of the absorbent product that lie beyond an outer periphery of the absorbent body such that, when the absorbent product is being worn, no part of the absorbent body is between the topsheet and the backsheet in the outer portion, wherein the nonwoven material is coated with a lubricating coating composition suitable for use in absorbent, hygiene products and that decreases wettability of the fibres, said lubricating coating composition being present at least on a surface arranged to be in contact with the skin of the user during use of the absorbent product, wherein the lubricating coating composition is provided on the second side of the topsheet only on the outer portion of the absorbent product, wherein the outer portion of the absorbent product consists essentially of the topsheet, the backsheet, the lubricating coating composition, and optionally glue or adhesive.
2. The absorbent according to claim 1, wherein the fibres, at least on the surface arranged to be in contact with skin of the user during use of the absorbent product, have a coarseness of from 0.5 to 3 dtex.
3. The absorbent product according to claim 1, wherein the lubricating coating composition is a silicone oil.
4. The absorbent product according to claim 1, wherein the lubricating coating composition is polydimethylsiloxane.
5. The absorbent product according to claim 1, wherein the lubricating coating composition has a water content less than 5.0 weight percent.
6. The absorbent product according to claim 1, wherein the lubricating coating composition is coated in an amount of 10 ppm to 10%-by weight, based on the total weight of the nonwoven.
7. The absorbent product according to claim 1, wherein the coating is applied by printing or kiss rolling, and wherein the coating is applied to 20-100% of the total surface area of the outer portion.
8. The absorbent product according to claim 1, wherein the nonwoven is spunbond, air laid, wet laid, electro spun, carded or meltblown nonwoven.
9. The absorbent product according to claim 8, wherein the nonwoven comprises spunbond and meltblown nonwoven in a combination and form a layered product spunbond—meltblown—spunbond (SMS) or spunbond-meltdown-meltblown-spunbond (SMMS).
10. The absorbent product according to claim 1, wherein the nonwoven has a basis weight from 8 to 80 g/m.sup.2.
11. The absorbent product according to claim 1, wherein the nonwoven comprises absorbent fibres in an amount of 2-10% by weight, based on the total weight of the fibres in the nonwoven material.
12. The absorbent product according to claim 11, wherein the absorbent fibres have a coarseness from 1.1 to 7 dtex.
13. The absorbent product according to claim 1, wherein the nonwoven material has lower friction values in presence of moisture than a nonwoven material comprising fibres and/or nonwoven without a coating with a lubricating coating composition or fibres having a finer coarseness than 0.1 dtex on a surface arranged to be in contact with skin of a user during use of the absorbent product, measured by a curve obtained in repeated runs with measurements according to a method stick and slip described in the description, wherein the friction values in the curve are obtained in repeated runs and wherein the curve comprises a first slope having a positive coefficient illustrating increase in the friction values, a plateau, and a second slope having a negative coefficient illustrating decrease in the friction values.
14. The absorbent product according to claim 1, wherein the fibres include non-absorbent and absorbent fibres, the absorbent fibres being present in an amount of 2-30% by weight.
15. The absorbent according to claim 1, wherein the outer portion of the absorbent product consists of the topsheet, the backsheet, the lubricating coating composition, and optionally glue or adhesive.
16. The method according to claim 15, wherein the outer portion of the absorbent product consists of the topsheet, the backsheet, the lubricating coating composition, and optionally glue or adhesive.
17. A method comprising adding a nonwoven material to an absorbent product comprising a backsheet and an absorbent body arranged between a central portion of the backsheet and the nonwoven material, wherein the nonwoven material is arranged to be in contact with skin of a user during use of the absorbent product to reduce wet friction between the absorbent body and the skin of the user, wherein a first side of the central portion of the nonwoven material faces the absorbent body, wherein the absorbent product is a panty liner, the nonwoven material comprising fibres, wherein the fibres on a second side of the nonwoven material have a coarseness of from 0.1 to 10 dtex, and an outer portion of the absorbent product comprises all regions of the absorbent product that lie beyond an outer periphery of the absorbent body such, when the absorbent product is being worn, no part of the absorbent body is between the topsheet and the backsheet in the outer portion, wherein the nonwoven material is coated with a lubricating coating composition suitable for use in absorbent, hygiene products and that decreases wettability of the fibres, said lubricating coating composition being present at least on the second side arranged to be in contact with the skin of the user during use of the absorbent product, wherein the lubricating coating composition is provided only on the outer portion of the absorbent product, wherein the outer portion of the absorbent product consists essentially of the topsheet, the backsheet, the lubricating coating composition, and optionally glue or adhesive.
18. The method according to claim 17, wherein the nonwoven material is used in substantially non-absorbent regions of the absorbent product.
19. The method according to claim 17, wherein the fibres include non-absorbent and absorbent fibres, the absorbent fibres being present in an amount of 2-30% by weight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
(11) As used herein, the term “absorbent product” means a product that absorbs or is adapted to absorb bodily fluids, such as urine or blood. The absorbent product is wearable by a user, and, as used herein, the term “wearable absorbent product” means an absorbent article which is to be worn by the user, such as a diaper, pant-type diaper, sanitary napkin, panty-liner or incontinence product.
(12) As used herein, the term “absorbent fibre” means a fibre having the ability to absorb liquid, such as about 1 g liquid/1 g fibres. The fibre also has moisture buffering capacity and is defined as hygroscopic.
(13) As used herein, the term “non-absorbent fibre” means a fibre with substantially no absorption capacity.
(14) The nonwoven material layers or webs may advantageously be spunbond, air laid, wet laid, carded, electro spun or meltblown nonwovens. The nonwoven material may be bonded by multiple techniques, e.g. by needling, hydroentangling, or heat bonding.
(15) The nonwoven material of the disclosed products may be a mixture of natural and synthetic materials or be comprised of only synthetic or natural fibres. Natural fibres are for instance cellulosic fibres or fibres from regenerated cellulose. Synthetic fibres are for instance polyester fibres, polyolefin-based fibres such as polypropylene fibres or polyethylene fibres, and/or the combination thereof or the like.
(16) The nonwoven material may be a combination of several types of nonwoven materials, such as spunbond-meltblown, spunbond—meltblown—spunbond (SMS) type or spunbond—meltblown—meltblown—spunbond (SMMS) type. In an embodiment where several layers of nonwoven are laminated by means of gluing or by ultrasound, only the nonwoven layer lying against the skin is the nonwoven material referred to in the description.
(17) The basis weight for the nonwoven layer can be varied of from 8 to 80 g/m.sup.2, from 8 to 30 g/m.sup.2, or from 8 to 20 g/m.sup.2. When the basis weight is under 40 g/m.sup.2, sufficient breathability, drapeability and comfort for the product can be obtained. The basis weight of from 8 to 20 g/m.sup.2 has been found to provide best comfort and flexibility while processability of the material is still good.
(18) As used herein, the term “lubricating” or “lubricant” means a substance or composition that serves to lubricate, thus making a surface onto which the composition is applied slippery.
(19) The various nonwoven material layers of the elastic laminate may be of the same or different materials and may have the same, similar or different basis weights. If different materials are selected, an elasticised web is attainable having different surface characteristics across the web. For example, the layers may have different friction properties or different liquid/vapour permeability properties.
(20) The lubricating coating composition may be of the type silicone oil, i.e. polymerized siloxane, and can be polydimethylsiloxane which is also called dimethicone. The water content of the lubricating coating composition may be less than 5.0 weight percent, less than 3.0 weight percent, less than 2 weight percent, less than 1.0 weight percent, or less than 0.5 weight percent. The lubricating composition may be applied to the fibres/the nonwoven material in the form of a liquid solution, but the material is then dried to decrease the water content to less than 5.0 weight percent.
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(23) Stick and Slip Measurement Method for Measuring the Wet Friction
(24) The method measures the static friction, sns value (stick and slip value) in gram force, gmf, between a material and the human skin. The method means that repeatedly runs are made using the same material strip. First the sns value for the dry state (dry material and skin) is measured followed by wet state at different liquid levels (from completely wetted material, to moist and to almost dry) until the sns value is back to the skin-material interaction level measured in the first dry run, which means that the material is dry again. The method is thus called a repeated stick and slip method or sns run dry-wet-dry.
(25) Definition of the Method
(26) The stick and slip value is defined as the point on the force curve (gmf) where the material starts gliding over the arm. The sns values from all single force curves are then put together in a new graph, sns values as a function of number of runs.
(27) Principle of the Method
(28) A strip 110 of test material is pulled, with the help of a MTT 170 tensile tester 120, across the volar forearm 100 to measure the static friction between the material and the skin as illustrated in
(29) Equipment of method
(30) Test person's arm, volar forearm The test person is acclimatized during 15 min in a climate room with 21° C. and 45% rh. The test is performed in a climate room with 21° C. and 45% rh MTT 170 tensile tester from DiaStron Adjustable armrest channel Software MTT Win (UvWin 1.32.000) Clamp 1: on the tensile tester Clamp 2: counter weight, 60 g 0.9 weight % NaCl solution (150 ml/material strip) Punch, 30×350 mm
Material
(31) The material to be tested is punched or made into rectangular strips measuring 30×350 mm. When testing, the treated side, i.e. the side of the nonwoven having claimed properties, is placed towards the skin.
(32) Wetting of the Material Strip
(33) The material strip is completely wetted by submerging the whole strip in a beaker of 0.9 weight % NaCl solution (150 ml) for 1 min. The strip is lifted in the edge that will be placed in the clamp of the tensile tester using a pair of tweezers. The clamp of the tensile tester is illustrated in
(34) The sns runs with the wet strip are then tested in the same way as the first run.
(35) Start Procedure
(36) The computer and control unit are turned on and the instrument and program is initialized and is in the ready to start mode.
(37) Delay time is for every friction measurement 12 seconds to give time to zero the load and place the material strip in the right position on the arm before the run begins.
(38) If a material strip has not reached its slip value after 50 mm the distance needs to be increased.
(39) Positioning of Test Persons Arm
(40) The test person should be standing close to the instrument with the arm supported comfortably in the armrest channel. The armrest channel is adjusted so that the top of the volar forearm is in level with the clamp on the tensile tester. This means that the material strip is horizontal between the clamp and arm. During measurements, the arm should be kept still and relaxed.
(41) Performing the Test
(42) The dry nonwoven strip is placed in the clamp on the tensile tester and the 60 g counter weight is fastened in the other edge of the strip.
(43) The test persons arm should be correctly placed in the armrest channel as described according to “Positioning of test persons arm”.
(44) The test is started. The first seconds of the delay time is used to zero the measurement, lift the nonwoven strip from the arm and hold the counter weight so that there is no tension on the tensile tester. The nonwoven strip is then hung over the relaxed arm and the counter weight should be still. The sns run starts directly when the delay time of 12 sec. is finished.
(45) The load cell travels the pre-set distance (50 mm) at a certain speed (150 mm/min) and pulls the nonwoven strip over the arm and when it stops the sns value is noted. The so called sns value, which is where the material no longer “sticks” to the skin and starts to glide, is noted for every repetition.
(46) Let the tensile tester go back to the start position.
(47) The same nonwoven strip is then submerged in a bath of 0.9% NaCl solution for 1 min, see instructions about “Wetting of material strip”. The wet nonwoven strip is then attached to the clamp on the tensile tester exactly as for the first run with the counterweight in the edge and the arm in the same position. The friction measurement is started in the same way as the first run and the sns value from the friction curve for the second run is noted.
(48) Then the nonwoven strip is lifted away from the arm, without touching anything, while the tensile tester goes back to its start position. When back at the start position the next run will be started, in the same way as for the first run and as soon as possible, and the third sns value is noted. The test continues like this until the sns value is on the same level as the first run.
(49) Calculation and Expression of Results
(50) The sns value from each run is noted (gmf) and a graph showing the repeated sns values (gmf) is made, sns values as a function of number of runs.
(51) Returning to the nonwoven material, the nonwoven material having a lubricating coating composition and wherein the fibres have a coarseness of 0.1 to 10 dtex is represented schematically in
(52) The curves start at a value corresponding to the dry friction measured for dry nonwoven. The positive coefficient of the first slope 6a, 7a indicates an increase in friction when the dry nonwoven is wetted and wet friction occurs. The second slope 6c, 7c illustrates the interface between the skin and nonwoven returning the friction curve to the value of dry friction. As can be seen from
(53) For some materials a very clear peak can be seen in a curve of friction values. As indicated by references 6d and 7d in
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(55) The total frictional force in a system involving moisture is the sum of the dry force (F_dry) and the clinging force (F_clinging):
F_friction=F_dry+F_clinging (Eq. 1)
(56) Normally F_dry<<F_clinging. The clinging force can be further divided into contributions arising from wet contacts and wet pores:
F_clinging=F_wet contacts+F_wet pores (Eq. 2)
(57) In reality, the frictional force is a mixture of all three interactions occurring in different numbers as described by equation 3:
F_friction(s)=F_dry×C_dry+F_wet contacts×C_wet contacts(s)++F_wet pores×C_wet pores(s) (Eq.3)
(58) where s is the degree of saturation at the interface and C is the occurrence of
(59) interactions.
(60) When the material is wetted, the force from wet pores provides substantial contribution to the wet friction. The wet pore force rapidly increases the friction as seen by the positive coefficient of first slope 6a, 7a of curve as shown in
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(62) An absorbent product generally in which the nonwoven material is used includes a chassis and an absorbent structure within the chassis. The chassis includes a front panel and a rear panel. The front panel is intended to overlie the abdominal region of the wearer and the rear panel is intended to overlie the lower back and buttocks region. The absorbent product also has a crotch region extending between the front panel and the rear panel. The crotch region may be made of the absorbent structure and sometimes also the chassis of the product. Typically, the absorbent structure further includes an absorbent body located primarily in the crotch region but can also extend into the front panel and the back panel of the chassis, with the absorbent body being sandwiched between a liquid previous topsheet and a generally liquid impervious backsheet. The outer cover of the chassis may also be the liquid impervious backsheet of the absorbent structure.
(63) The absorbent body may include any conventional material suitable for absorbing discharged bodily wastes, such as cellulosic fluff pulp, tissue layers, highly absorbent polymers (superabsorbents), absorbent foam materials including hydrogel-foam material, absorbent nonwoven materials or the like.
(64) Generally, the liquid permeable topsheet comprises or consist of a nonwoven material. The topsheet material may further be composed of tow fibres, porous foams, apertured plastic films etc. As mentioned above, the materials suited as topsheet materials should be soft and non-irritating to the skin and be readily penetrated by body fluid, e.g. urine or menstrual fluid, and display low rewetting properties.
(65) The liquid impermeable backsheet may comprise or consist of a thin plastic film, e.g. a polyethylene or polypropylene film, a nonwoven material coated with a liquid impervious material, a hydrophobic nonwoven material which resists liquid penetration or laminates of plastic films and nonwoven materials. The backsheet material may be breathable so as to allow vapour to escape from the absorbent body, while still preventing liquids from passing through the backsheet material.
(66) The topsheet and backsheet may be connected to each other for example by adhesive bonding, gluing or welding by heat or ultrasonic. The topsheet and/or the backsheet may further be attached to the absorbent body by any method known in the art, such as adhesive, heat-bonding etc.
(67) Below follows a number of examples of absorbent products including a nonwoven material. The absorbent products are wearable absorbent products. Features of the absorbent articles shared between the products have the same reference numbers. In accordance with an embodiment of the present invention the absorbent product, i.e. for example a conventional diaper, belted absorbent product or pant type diaper or any other absorbent product, includes at least one region including the nonwoven as described earlier. The region can at least partially include a waist region and/or a hip region of the absorbent product to provide comfort and fit around the waist. The hip region is defined as the region below the waist region and above the crotch region. It includes the hips, the abdominal region and the lower part of the back and the upper parts of the buttocks that are at the same height as the hips. The region may also be a leg structure in the crotch region, whereby the nonwoven can provide a reduced friction against the skin of the user when the contact surface includes moisture. The nonwoven may also constitute at least a part of a standing gather structure in the crotch region of the absorbent product or it can be a part of a crotch elastic structure in the crotch region. The crotch elastic structure serves i.a. to encourage the absorbent product to adopt a bowl shape in the crotch region when the product is worn to thereby assist in retaining discharged bodily wastes.
(68) The nonwoven can be especially suitable to be used at regions outside an initial wetting zone or landing zone of the absorbent products. This means that the nonwoven may at least partially cover the absorbent structure, but can be located outside the initial wetting zone or landing zone, i.e. an area in the crotch portion to which urine initially lands.
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(74) The above description defines examples of embodiments of the present invention but is not to be regarded as limiting the invention in any way. The invention may be varied within the scope of the appended claims.
(75) TABLE-US-00001 APPENDIX 1 Test results for nonwoven with different coatings or no coating gmf gmf gmf number gmf 0.4% 400 400 of run Reference Dimethicone ppmDimeticone ppmDreamSkin 1 118 121 116 129 2 267 220 223 314 3 343 277 263 326 4 359 264 275 343 5 363 260 286 379 6 347 234 284 381 7 350 228 280 380 8 314 215 284 390 9 317 197 286 387 10 306 177 275 387 11 325 156 278 381 12 316 138 276 390 13 290 123 278 357 14 223 288 374 15 173 271 390 16 133 254 352 17 122 244 293 18 232 200 19 191 184 20 162 167 21 140 147 22 131 138 23 123 129 24 122 126 25 117