HIGH-PRESSURE STATIC SEALING
20170343117 · 2017-11-30
Assignee
Inventors
Cpc classification
F16J15/0887
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/312
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A static sealing gasket of elastically deformable type, the gasket extending in elevation parallel to an axial direction perpendicular to a join plane, the gasket forming a closed loop around the axial direction and presenting a cross-section in each transverse half-plane of shape making it possible to ensure that the gasket is properly positioned inside a groove of a substantially complementary shape. Such a gasket comprises a body made of elastically deformable material, each cross-section of the gasket at rest being a polygon that is not regular and that is transversely asymmetrical.
Claims
1. A static sealing gasket of an elastically deformable type, the gasket extending in elevation parallel to an axial direction perpendicular to a join plane, the gasket forming a closed loop around the axial direction and presenting a cross-section in each transverse half-plane defined by the axial direction, each half-plane presenting a transverse direction in the join plane, wherein the gasket comprises a body made of elastically deformable material, each cross-section of the gasket at rest being a polygon that is not regular and that is transversely asymmetrical, each cross-section comprising: a top sector extending from an internal surface of the top sector to an external backing surface that are spaced apart from the axial direction respectively by a minimum internal dimension and by a maximum external dimension, the external backing surface externally defining an external transverse shoulder of the gasket; a base sector of the gasket situated in elevation in part below the top sector, the base sector extending transversely from an internal base surface towards an external guide surface, which surfaces are spaced apart from the axial direction respectively by a minimum internal measure and by a maximum external measure, the minimum internal measure and the maximum external measure being respectively smaller than the minimum internal dimension and the maximum external dimension, the external guide surface being separated from the external backing surface by an external transverse shoulder; and an external transverse shoulder forming keying means for positioning purposes when mounting the gasket, the gasket including an internal holding lip that is integral with the body between the internal top surface and the internal base surface so as to project internally towards the axial direction in order to block the gasket in the mounting position.
2. A gasket according to claim 1, wherein the gasket comprises: an upper surface of the top sector that extends at rest in the transverse direction and perpendicularly to the external backing surface and to the internal top surface, the top surface providing sealing contact between the gasket in operation and the join plane; a lower surface of the base sector parallel at rest to the upper surface, perpendicular to the external guide surface and to the internal base surface and opposite to the upper surface in the axial direction, the lower surface providing sealing contact between the gasket in operation and a bearing plane for the gasket; and an intermediate surface of the top sector arranged between the upper surface and the lower surface, forming the external transverse shoulder, the shoulder being perpendicular to the axial direction and connecting the external backing surface to the external guide surface, a peripheral lowering setback being arranged at the bottom of the gasket from the external transverse shoulder to the lower surface, the guide surface being parallel to the axial direction so as to direct mounting of the base sector in the axial direction towards the bearing plane.
3. A gasket according to claim 1, wherein the holding lip possesses controlled deformation for external withdrawal in the transverse direction and includes at a higher location an elastic contact and holding arc after the gasket has been put in the mounting position.
4. A gasket according to claim 1, wherein the gasket is a single piece and is constituted by the body of elastically deformable material having Young's modulus of the order of 1 MPa to 100 GPa, such that the external transverse shoulder is made integrally with the body.
5. A gasket according to claim 1, wherein the gasket includes the body made of elastically deformable material having Young's modulus of the order of 1 MPa to 100 GPa and distinct rigid anti-extrusion ring, the anti-extrusion ring being adhesively fastened to the body to form an external partial outline of the top sector and the external surface of the anti-extrusion ring, together with at least part of the shoulder.
6. A gasket according to claim 5, wherein the anti-extrusion ring is made of a material having hardness of at most 900 HV 0.3 (hardness on the Vickers scale) or 67 to 68 HRC (hardness on the Rockwell C scale) and selected from: steel, stainless steel, titanium, copper alloy, aluminum alloy, lead, polymer, aramid fiber, carbon fiber, glass fiber, graphite, ceramic.
7. A gasket according to claim 1, wherein the material of the body is made of an elastically deformable material selected from: fluoroelastomer, chloro-polyethylene rubber, chloro-sulfonated polyethylene rubber, epichlorohydrin rubber, ethylene acrylic rubber, ethylene propylene rubber, perfluorinated elastomers, tetrafluoroethylene, polychloroprene, nitrile rubber, silicone, or butyl rubber.
8. A gasket according to claim 1, wherein the gasket forms a closed loop of outline in the join plane, the closed loop being selected from the group consisting of a circle, an oval, a rectangle, a square, and a polygon.
9. A gasket according to claim 1, wherein the holding lip is intermittent along the closed loop of the gasket and comprises in alternation around this outline at least two holding sections projecting from the minimum measure of the base sector, and at least two setback sections flush with the minimum measure of the base sector in the transverse direction.
10. A gasket according to claim 1, wherein the gasket includes a centering chamfer between the external guide surface and the lower surface.
11. A structure under positive pressure, the structure including at least one groove, wherein a static sealing gasket of elastically deformable type according to claim 1 is arranged in the groove, the positive pressure values of fluid in the structure in operation being of the order of 42 MPa to 75 MPa, the groove presenting a cross-section that is not regular and that is asymmetrical, the structure comprising: an upper through opening in the join plane for positioning the gasket in the groove; a first external face facing the top sector so that the top sector bears against this first external face either of the external backing surface or of the external surface of the anti-extrusion ring; a keying ring vertically in register with the bearing plane in the axial direction and projecting from the first bearing face towards the inside of the groove determining a horizontal face perpendicular to the axial direction followed by a ramp sloping towards the bottom of the groove to facilitate inserting the base sector in the bottom of the groove then a second external face for guiding the external guide surface of the base sector until the base sector makes contact with the bearing plane at the bottom of the groove; an internal face of the groove; and a retaining barrier of the lip, projecting towards the outside of the groove in the transverse direction and from the internal face.
12. A method of mounting a sealing gasket according to claim 1 in a structure, wherein the method comprises: a step of verifying matching of the gasket with a groove of the structure; a step of verifying compatibility of at least one mark of the gasket with specifications for the structure; a step of properly positioning the gasket in the groove of the structure, the cross-sections of the gasket and of the groove either allowing the gasket to be positioned properly or preventing the gasket being positioned wrongly; a holding step by interaction between a retaining barrier of the groove and the internal holding lip of the gasket; and then, putting in the structure the gasket into a working position so as to obtain static sealing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The invention and its advantages appear in greater detail from the context of the following description of embodiments given by way of illustration and with reference to the accompanying figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0081] Elements present in more than one of the figures are given the same reference in each of them. In the figures, three mutually orthogonal directions X, Y, and Z are shown.
[0082] The direction X is to said to be “axial” insofar as components in the invention may have shapes of axial symmetry relative to the direction X in some examples. The terms “lower” or “upper” or indeed “middle” are defined relative to the axial direction X. The direction Y, which is perpendicular to the axial direction X, is said to be transverse, and the direction Z is the third component of an XYZ rectangular coordinate system. Conventionally, the term “lower” designates a location that is closer to the bottom of a groove while the term “upper” designates a location that is closer to a join plane. The terms “internal” or “external” are defined relative to one or another of the radial directions X or Y. Thus, “internal” indicates a location closer to an axis X, whereas “external” designates a location that is further away from an axis X.
[0083] For example,
[0084]
[0085] In certain embodiments, at least one gasket 1 is incorporated in an installation I in the form of a pressurized vehicle (such as an aircraft or a submarine), within an access opening, such as a door or an airlock.
[0086] In other embodiments, the invention applies to structures 2 that are incorporated in access openings or in sealed junctions for industrial equipment such as autoclaves, industrial cookers, or other installations I. In other embodiments of the invention, a structure 2 having one or more gaskets 1 mounted therein is incorporated in other types of installation I in the chemical, oil, energy, pharmaceutical, or analogous industries.
[0087] In the examples of
[0088] Four deformable static sealing gaskets 1 are installed in four corresponding grooves 5 in the valve 3 that constitutes the structure 2 in this example. Two grooves 5 are provided in an upper face of the structure 2 and two other grooves 5 are provided in a lower face that is opposite from the upper face along the axial direction X.
[0089] In
[0090] In operation, the structure 2 of
[0091] In operation, the structure 2 of the invention, as shown in
[0092] Specifically, the gasket 1 and the structure 2 of the invention are designed to withstand large positive pressures in operation. The invention makes it possible for the fluid pressure to which the gasket 1 of the structure 2 are subjected to reach positive values of the order of 42 MPa to 75 MPa.
[0093]
[0094] In the examples of
[0095] In the invention, the sealing gasket 1 is of the static type and it is elastically deformable. The gasket 1 in the working position generally extends in a plane that corresponds to the join plane YZ.
[0096] In this join plane YZ, the gasket 1 forms a closed loop (circular in the example of
[0097] In this example, the gasket 1 forms a closed loop of circular outline in the join plane YZ. The gasket 1 is then a body of revolution about the direction X.
[0098] In other embodiments, the closed loop shape of the gasket 1 may be oval, rectangular, square, or polygonal, by way of non-exclusive examples. In such embodiments, angles or bends present some minimum radius of curvature, e.g. between two rectilinear zones of a rectangular outline.
[0099] In the transverse plane XY and in contrast with O-rings, the gasket 1 of the invention presents a cross-section that is not circular, nor is it triangular, nor is it rectangular. In simple terms, the cross-section of the gasket 1 of the invention is contained in a transverse plane XY.
[0100] In the invention, the cross-section of the gasket 1 at rest is in the form of a polygon that is not regular and that is asymmetrical relative to the axial direction X, and also relative to the transverse direction Y. Each groove 5 has an external face 11, a lower face 12, an internal face 13, a keying rim 14, and a retaining barrier 16, as can be seen in
[0101] As explained below, the gasket 1 is made to be asymmetrical by the presence in particular of an external transverse shoulder 15 and of an internal holding lip 17, that can be seen in
[0102] With reference to
[0103] a top sector 18 extending from an internal surface 181 of the top sector 18 to an external backing surface 18E that are spaced apart in the axial direction X by a minimum internal dimension 19 and by a maximum external dimension 20, the external backing surface 18E externally defining an external transverse shoulder 15 of the gasket 1;
[0104] a base sector 22 of the gasket 1 situated in elevation in part below the top sector 18, the base sector extending transversely from an internal base surface 39 towards an external guide surface 38 that are spaced apart along the axial direction X by a minimum internal measure 23 and by a maximum external measure 24, the minimum internal measure 23 and the maximum external measure 24 being respectively less than the minimum internal dimension 19 and the maximum external dimension 20, the external guide surface 38 being spaced apart from the external backing surface 18E by the external transverse shoulder 15; and
[0105] the external transverse shoulder 15 forming keying means for positioning purposes when mounting the gasket 1, the gasket 1 including an internal holding lip 17 that is integral with the body 25, 25′ between the internal surface 181 of the top and the internal base surface 39 so as to project internally towards the axial direction X in order to block the gasket 1 in the mounting position.
[0106] In
[0107]
[0108] In the transverse direction Y, the backing surface 18E of the top sector 18 thus does not overlie the base sector 22. The shoulder 15 thus essentially projects from the base sector 22 transversely towards the outside of the gasket 1.
[0109] In other words, the maximum external measure 24 extends internally at a distance from under the external transverse shoulder 15. The minimum internal measure and dimension 19 and 23 extend internally offset from the internal holding lip 17 in the transverse direction Y. Consequently, the invention provides asymmetrical keying means against any risk of mounting the gasket 1 upside-down.
[0110] In
[0111] It can be seen in
[0112] In the mounting position, the surface 26 projects beyond a top through opening 27 of the groove 5, as can be seen in
[0113] The lip 17 is incorporated in the body 25, 25′ and lies between the base sector 22 and the top sector 18, so as to project in the transverse direction Y towards the inside of the gasket 1, i.e. directed towards the direction Y in order to hold the gasket 1 in the mounting position.
[0114] Consequently, the body 25, 25′ incorporates the base sector 22, the lip 17, the shoulder 15, and thus the top sector 18, which are made integrally with one another.
[0115] It should be observed that the body 25 forms a central core 28 (shown in dashed lines in
[0116] By way of example, the body 25, 25′ is molded out of elastically deformable material. In the embodiment of
[0117] One of the purposes of this is to ensure that the holding lip 17 possesses controlled deformation in external withdrawal in the transverse direction Y. This makes it possible to ensure that the gasket 1 is put into place and held in place in the corresponding groove 5. Similarly, this modulus is designed so as to obtain controlled deformation of the shoulder 15.
[0118] By way of example, the body 25, 25′ may be made of an elastically deformable material selected from: FKM or FFKM fluoroelastomer, chloro-polyethylene rubber, chloro-sulfonated polyethylene rubber, epichlorohydrin rubber, ethylene acrylic rubber, ethylene propylene rubber, or perfluorinated elastomers, tetrafluoroethylene, polychloroprene, nitrile rubber, silicone, or butyl rubber.
[0119] For example, the material is a polymer of Viton® type having hardness of 70 to 90 on the Shore scale from the supplier Dupont. This material presents in particular hardness on the Shore A scale of 70±5 tested at 72, minimum tensile stress of 12.31 MPa, minimum accepted elongation of 175% tested up to 211%, and a Young's modulus at 100% of 6.24 MPa.
[0120]
[0121] In
[0122] In
[0123] In these embodiments, the anti-extrusion ring 29 is fastened adhesively so as to form the outline of the top sector 18 like a belt. The external surface 21 of this anti-extrusion ring 29 thus comes transversely at the end of the shoulder 15.
[0124] In the example of
[0125] In certain embodiments, the anti-extrusion ring 29 is made of a material having hardness of at most 900 HV 0.3 on the Vickers hardness scale or 67 to 68 HRC on the Rockwell C hardness scale, and it is selected from: steel, stainless steel, titanium, copper alloy, aluminum alloy, lead, polymer, aramid fiber, carbon fiber, glass fiber, graphite, ceramic.
[0126] An object of this stiffness is to ensure that the periphery of the gasket 1 is held effectively inside the groove 5 when passing from the mounting position to the working position so that the anti-extrusion ring 29 performs an anti-extrusion function. The term “anti-extrusion” function is used to mean that it avoids any risk of the elastically deformable material migrating onto the upper or lower faces of a structure 2, such as a slidable gate 3, for example.
[0127] In the invention, the upper surface 26 of the top sector 18 provides sealing contact of the gasket 1 in operation in the join plane YZ. The gasket 1, and in particular the body 25, 25′, also presents a lower surface 30 that is parallel to the upper face 26, at rest. The surface 30 is opposite from the surface 26 in the axial direction X and provides sealing contact of the gasket 1 in operation with the bottom of the groove 5, against the bearing plane PJ.
[0128] Between the surface 30 and the external guide surface 38 of the gasket 1, there is formed a centering chamfer 22E (
[0129]
[0130] Because of the controlled deformation of the material of the body 25, 25′ on passing from the mounting position to the working position, the external backing surface 18E directs the deformation of the shoulder 15 along the axial direction X and towards the bearing plane PJ so that the shoulder moves down and occupies the setback 31, in part.
[0131] As shown in
[0132] In other words, the surfaces 18E and 21 govern the deformation of the shoulder 15 to its working position, along the axial direction X and towards the bottom of the groove 5 (i.e. towards the bearing plane PJ) and inside the setback. This contributes to providing highly sealed contact at the surfaces 26 and 30, and thus of the core 28. In comparison with prior art gaskets, the extent made available by the invention is particularly large both in the join plane YZ and in the gasket bearing plane PJ, i.e. perpendicularly to the axial direction X. Specifically, because of these surfaces 26 and 30 of large dimensions where static sealing takes place between the gasket 1 and the structure 2, the invention provides presently unequalled safety, in particular against large pressures.
[0133] The function of the holding lip 17 is to block the gasket 1 in the groove 5 during mounting. The holding lip 17 is in the form of a hoop in upper, lower, and transverse locations of the lip 17.
[0134] In
[0135] In the axial direction X, the lip 17 extends for the most part within the top sector 18, only the compensating curvature at the bottom of the lip 17 being situated within the base section 22.
[0136] In embodiments of the invention, the holding lip 17 is continuous along the closed loop of the gasket 1, i.e. the lip 17 extends over the entire internal periphery of the body 25, 25′ and thus of the gasket 1.
[0137] In the embodiment of the invention shown in
[0138] In this embodiment, each holding section 33 has an angular extent 35, e.g. of the order of 30°±20°. Each set-back section 34 extends over a spacing angle 36, e.g. of the order of 120°±10°.
[0139] In
[0140] In this embodiment, at least one of the marks 37 is obtained by injection molding the body 25. In other embodiments, at least one other mark 37 is made after the body 25 has been molded, e.g. by hot-stamping, or the like.
[0141] In
[0142] In this type of embodiment, the arrangement of a plurality of marks 37 is comparable to that of
[0143] In
[0144] Prior to describing the structure 2, it should be observed in
[0145] In cross-section, relative to the surface of the gasket 1, this volume 40 is about 12%.
[0146] With reference to
[0147] The groove 5 has an upper through opening 27 in the join plane YZ for putting the gasket 1 into position in the groove 5. The groove 5 possesses an internal face 13 and a keying rim 14 situated vertically towards the bottom of the groove 5 in the axial direction X, i.e. towards the bearing plane PJ and projecting from a first external bearing face 41 towards the inside of the groove 5 along the transverse direction Y (
[0148] In the invention, each external bearing face 41 is arranged to bear against and guide in sliding either the external surface 21 of the anti-extrusion ring 29 (
[0149] The keying rim 14 has a horizontal face 44 perpendicular to the axial direction X, followed by a ramp 43 sloping towards the bottom of the groove 5 in order to facilitate insertion of the base sector 22 into the bottom of the groove 5, by co-operating with the centering chamfer 22E of the base sector 22. This ramp is itself followed by a second external face 45 for guiding the external guide surface 38 of the base sector 22 until this base sector 22 comes into contact with the bearing plane PJ at the bottom of the groove 5.
[0150] In the invention, each groove 5 has a retaining barrier 16 for co-operating with the lip 17. This barrier 16 projects towards the outside of the groove 5 in the transverse direction Y and from an internal wall 13 that forms the internal face 13 of the groove 5. This barrier 16 serves to provide retention by resilient clipping, thereby holding the gasket 1 in the groove 5.
[0151] With reference to
[0152] a step E02 of verifying compatibility between at least one mark 37 of the gasket 1 and the specifications of the structure 2;
[0153] a step E03 of properly positioning the gasket 1 in a groove 5 of the structure 2, the cross-sections of the gasket 1 and of the groove 5 allowing the gasket to be put into position properly or preventing it from being put into position wrongly (see comments below relating to
[0154] a holding step E04 of interaction between the retaining barrier 16 and the holding lip 17; and
[0155] thereafter a step E05 of putting the gasket 1 into its working position in the structure 2, so as to obtain static sealing.
[0156] Where appropriate, and as shown in
[0157] In order to illustrate the step E03 of properly positioning the gasket 1 in a groove 5 of the structure 2,
[0158] Specifically, it can be seen that the gasket 1 does not penetrate correctly into the groove 5, leaving a gap between the lower face 12 of the groove 5 and the (normally upper) surface 26 of the gasket. Likewise, the lip 17 does not go past the barrier 16, since it remains essentially in an insertion chamfer. Under such circumstances, with the gasket being wrongly mounted since it is turned transversely through 180° relative to its proper mounting position, controlled deformation of the gasket 1 is not possible. Specifically, any clamping of a part sharing the join plane YZ with the structure 2 is impossible, the base sector 22 remaining outside the groove 5 and constituting an obstacle to the part and the structure 2 being moved towards each other and towards the join plane YZ.
[0159] By means of the invention, static sealing between an upstream segment and a downstream segment of a length of pipe for fluid under high pressure is obtained that can also operate at a temperature lying in the range −100° C. to +320° C. for the fluid flowing in the structure 2.
[0160] Unlike prior art sealing, the invention advantageously makes it possible for an empty expansion volume of about 12% to be provided at rest for a gasket 1 in its polygonal groove 5 having a shoulder and a lip. This empty volume allows excellent expansion of the gasket 1 in its groove 5 and ensures that the portions of the gasket 1 are well distributed when it deforms in the volumes that are empty at rest, during expansion that facilitates the gasket 1 obtaining a deformed outline that is certain to guarantee sealing.
[0161] The invention guarantees static sealing that is durable and reliable, even when the pressure of the fluid in the structure 2 exceeds particularly high values.
[0162] Furthermore, during mounting in situ, the invention avoids human errors both concerning the model of the gasket 1 that is to be installed in a given groove 5 (e.g. a gasket of inappropriate shape).
[0163] The invention also prevents a gasket of acceptable shape but made of inappropriate material(s) being installed as a result of a human error, since the marking makes it possible to verify compatibility and also to verify that the gasket 1 has an appropriate limit date.
[0164] With the invention, it is easy in practice to be certain that the appropriate gasket 1 is properly installed in situ. Also, because of its cross-section that is not circular and that presents right and wrong directions for mounting the gasket 1 in the corresponding groove 5, it is now easy to be certain that the gasket 1 is mounted inside the groove 5 in a proper position and in a proper manner.
[0165] Furthermore, because of the holding lip, the invention guarantees that the gasket 1 at rest is held inside the groove 5 from the moment it is mounted and until sealing is obtained. When clamping from the rest state to the working state, the invention ensures that the gasket 1 is deformed progressively and in distributed manner, thereby avoiding harm to its integrity. In particular, the gasket 1 of the invention no longer runs the risk of being bruised or damaged insofar as the shape with rounded corners in section of the gasket 1 ensures that it is inserted gently into the groove 5. This avoids incipient cracks.
[0166] Furthermore, the gasket 1 is particularly robust, simple, and compact, while being capable of being produced economically, typically by injection molding, even for limited runs.
[0167] Naturally, the invention may be subjected to variations as to its implementation. Although several embodiments are described, it is not conceivable to identify exhaustively all possible embodiments of the invention. Thus, certain embodiments make provision for replacing any of the means described by equivalent means while remaining within the ambit of the invention.
TABLE-US-00001 TABLE 1 Reference Description X axial direction Y transverse direction Z radial direction XY transverse plane YZ join plane PJ gasket bearing plane F fluid stream P mounting method I installation E01 step of verifying matching E02 step of verifying compatibility E03 positioning step E04 holding step E05 pressurizing step E06 gasket removal step E07 step of returning to the start of the method 1 sealing gasket 2 structure 3 slidable guide 4 assembly e.g. valve 5 groove 6 shut-off web 7 through port 8 upstream segment 9 downstream segment 10 fluid passage 11 external face 12 lower face 13 internal face 14 keying rim 15 external transverse shoulder 15I intermediate surface 16 retaining barrier 17 internal holding lip 18 top sector 18I internal top surface 18E external backing surface 19 minimum internal dimension 20 maximum external dimension 21 external ring surface 22 base sector 22E centering chamfer 23 minimum internal measure 24 maximum external measure 25, 25′ body 26 upper surface 27 upper through opening 28 central core 29 anti-extrusion ring 30 lower surface 31 peripheral lowering setback 32 contact arc 33 projecting holding sections or hoops 34 setback sections 35 angular extent 36 spacing angle 37 mark 38 external guide surface 39 internal base surface 40 empty expansion volume 41 first external bearing face 42 mark 43 sloping ramp 44 horizontal face 45 second external face