High pressure liquid air power and storage
11674439 · 2023-06-13
Assignee
Inventors
Cpc classification
F02C6/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Apparatus, systems, and methods store energy by liquefying a gas such as air, for example, and then recover the energy by regasifying the liquid and combusting or otherwise reacting the gas with a fuel to drive a heat engine. The process of liquefying the gas may be powered with electric power from the grid, for example, and the heat engine may be used to generate electricity. Hence, in effect these apparatus, systems, and methods may provide for storing electric power from the grid and then subsequently delivering it back to the grid.
Claims
1. A method of recovering stored energy from liquid air or liquid air components, the method comprising: pressurizing the liquid air or liquid air components to a pressure greater than or equal to about 80 atmospheres; regasifying the pressurized liquid air or liquid air components to produce pressurized gaseous air or gaseous air components at a pressure greater than or equal to about 80 atmospheres using heat produced by combusting an exhaust gas stream from a high pressure turbine with a fuel; expanding the pressurized gaseous air or gaseous air components through the high pressure turbine to form the exhaust gas stream; and producing electricity with a generator driven by the high pressure turbine.
2. The method of claim 1, wherein the pressurized gaseous air or gaseous air components have a temperature of about 450° C. to about 650° C. at an inlet to the high pressure turbine.
3. The method of claim 1, wherein combustion of the exhaust gas stream from the high pressure turbine with the fuel occurs at a pressure of about one atmosphere.
4. The method of claim 1, comprising at start-up of the method regasifying the pressurized liquid air or liquid air components to produce pressurized gaseous air or gaseous air components at a pressure greater than or equal to about 5 atmospheres using heat produced by combusting ambient air with the fuel.
5. The method of claim 1, comprising producing the liquid air or liquid air components in an electrically powered liquefaction process and storing the liquid air or liquid air components for later regasification and expansion through the high pressure turbine.
6. The method of claim 5, comprising preheating the exhaust gas stream from the high pressure turbine with heat rejected from the liquefaction process before combusting the exhaust gas stream from the high pressure turbine with the fuel.
7. The method of claim 1, wherein: the pressurized gaseous air or gaseous air components have a temperature of about 450° C. to about 650° C. at an inlet to the high pressure turbine; and combustion of the exhaust gas stream from the high pressure turbine with the fuel occurs at a pressure of about one atmosphere.
8. The method of claim 1, comprising: expanding through a combustion turbine a hot combustion gas mix formed by combusting the exhaust gas stream from the high pressure turbine with the fuel; producing electricity with a generator driven by the combustion turbine; and regasifying the pressurized liquid air or liquid air components by heat transfer from an exhaust gas stream from the combustion turbine.
9. The method of claim 8, wherein the exhaust gas stream from the high pressure turbine is exhausted from the high pressure turbine at a pressure of about 10 to about 25 atmospheres.
10. The method of claim 8, wherein the pressurized gaseous air or gaseous air components have a temperature of about 400° C. to about 650° C. at an inlet to the high pressure turbine, and the hot combustion gas mix formed by combusting the exhaust gas stream from the high pressure turbine has a temperature of about 1000° C. to about 1400° C. at an inlet to the combustion turbine.
11. The method of claim 8, comprising combusting uncombusted gaseous air or gaseous air components in the exhaust gas stream from the combustion turbine with additional fuel to heat the exhaust gas stream from the combustion turbine prior to regasifying the pressurized liquid air or liquid air components by heat transfer from the exhaust gas stream from the combustion turbine.
12. The method of claim 11, wherein combusting uncombusted gaseous air or gaseous air components in the exhaust gas stream from the combustion turbine with additional fuel to heat the exhaust gas stream from the combustion turbine occurs at about one atmospheric pressure.
13. The method of claim 11, comprising combusting a stream of ambient air with the uncombusted gaseous air or gaseous air components in the exhaust gas stream from the combustion turbine and the additional fuel.
14. The method of claim 8 comprising, before regasifying the pressurized liquid air or liquid air components by heat transfer from the exhaust gas stream from the combustion turbine, preheating the pressurized liquid air or liquid air components with heat captured by condensing water out of the exhaust gas stream from the combustion turbine.
15. The method of claim 8, comprising compressing the exhaust gas stream from the high pressure turbine prior to combusting the exhaust gas stream from the high pressure turbine with the fuel to form the hot combustion gas mix.
16. The method of claim 15, comprising mixing ambient air with the exhaust gas stream from the high pressure turbine prior to compressing the exhaust gas stream from the high pressure turbine.
17. The method of claim 15 comprising, before regasifying the pressurized liquid air or liquid air components by heat transfer from the exhaust gas stream from the combustion turbine, preheating the pressurized liquid air or liquid air components with heat captured by condensing water out of the exhaust gas stream from the combustion turbine.
18. The method of claim 8, comprising compressing ambient air and mixing it with the exhaust gas stream from the high pressure turbine prior to combusting the exhaust gas stream from the high pressure turbine with the fuel to form the hot combustion gas mix.
19. The method of claim 18, wherein the exhaust gas stream from the high pressure turbine is exhausted from the high pressure turbine at a pressure of about 10 to about 25 atmospheres.
20. The method of claim 18 comprising, before regasifying the pressurized liquid air or liquid air components by heat transfer from the exhaust gas stream from the combustion turbine, preheating the pressurized liquid air or liquid air components with heat captured by condensing water out of the exhaust gas stream from the combustion turbine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) The following detailed description should be read with reference to the drawings, in which identical reference numbers refer to like elements throughout the different figures. The drawings, which are not necessarily to scale, depict selective embodiments and are not intended to limit the scope of the invention. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives and uses of the invention, including what is presently believed to be the best mode of carrying out the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly indicates otherwise.
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(11) Optionally, the exhaust gas from the turbine and the liquid air may serve respectively as heat source and heat sink for a bottoming power cycle, which may be for example an organic Rankine cycle.
(12) The simple LAPS configuration shown in
(13) High pressures are desired when driving a turbine because the specific work, power per unit of working fluid, is proportional to the pressure difference across the turbine. Although efficiency is proportional to the temperature of the working fluid, it is technically or economically challenging to use a working fluid at both very high temperature and very high pressure, because the pressure-containing materials weaken at high temperature. For example, steam turbines operate at working pressures of 150 to 200 bar with working fluid at 550° C. In contrast combustion turbines may have turbine inlet temperatures of about 1400° C., but typically have far lower working pressures, on the order of 15 to 20 bar. High working fluid temperatures necessitate the diversion of substantial quantities of working fluid to cool the pressure boundary and other highly stressed components. However, working fluid diverted for cooling purposes does not produce useful work, so increasing the turbine inlet temperature faces diminishing returns.
(14) Turbo-expanders or air turbines (together referred to herein as high pressure turbines) are available from manufacturers such as MAN, with working pressures of, for example, up to 140 bar at 540° C. An HPLAPS system utilizing such a turbo expander or air turbine for turbine 150 in the configuration shown in
(15) Instead of using a high pressure burner, a simple HPLAPS system 200 using a high pressure turbo-expander or air turbine for turbine 150 could instead be implemented as shown in the example of
(16) In an HPLAPS system configured as in
(17) Such pre-heating and reheating can be accomplished, for example, as shown in HPLAPS system 300 of
(18) Table 1 below shows the estimated performance of the HPLAPS system 300 of
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(20) Table 1 shows the estimated performance of the HPLAPS system 400 of
(21) An advantage of the example configurations shown in
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(23) In HPLAPS system 600 the liquid air may be evaporated and warmed in gasifier 140 to about −20° C. to about 100° C., for example, (e.g., to about 0° C.) before entering gas heater 280. This may prevent the reheated exhaust stream from combustion turbine 260 from being cooled below the dew point by heat exchange with gas heater 280, and thereby prevent the condensation of water of combustion and eliminate or reduce the need for a water separator and related equipment.
(24) Table 1 shows the estimated performance of the HPLAPS system 600 of
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(26) In HPLAPS system 700 the liquid air may be evaporated and warmed in gasifier 140 to about −60° C. to about 20° C., for example, and then further heated in preheater 310 to about 50° C. to about 130° C., for example, before entering air heater 280.
(27) Table 1 shows the estimated performance of the HPLAPS system 700 of
(28) In the examples of
(29) Referring again to
(30) As shown in Table 1, overall fuel consumption in HPLAPS system 600 and HPLAPS system 700 may be reduced compared to that of HPLAPS system 300 and HPLAPS system 400 by the introduction of heat from outside the LAPS system and by recapturing heat from the flue gas.
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(32) In one variation compressor 320 compresses the inlet air to a pressure of, for example, about 17.5 bar, after which the compressed air is combusted with a gaseous fuel (e.g., natural gas) in burner 270 to form a hot gaseous working fluid at a temperature of, for example, about 1112° C. and a pressure of, for example, about 17.5 bar. The hot gaseous working fluid is expanded across expander 260 to generate power, and exhausted from the expander at a temperature of about 495° C. and a pressure of about 1.028 bar. Cryopump 130 pumps liquid air from storage tank 120 and raises its pressure to about 150 bar. The pressurized liquid air is vaporized and warmed to a temperature of about −40° C. in gasifier 140 using heat transferred from the atmosphere. The regasified air is further heated to about 120° C. in preheater 310 using heat recovered from the flue gas by flue gas condenser 310 and then to about 470° C. in air heater 280 using heat recovered from the exhaust gas stream from power turbine 260. The heated regasified air is then introduced into high pressure turbine (hot gas expander) 150 at about 470° C. and 140 bar and expanded through the high pressure turbine to generate power. The exhaust from high pressure turbine 150 is at or near atmospheric pressure, rather than at an intermediate pressure as in HPLAPS systems 400, 500, 600, and 700 described above. The combustion turbine (compressor 320, burner 270, expander 260) and the high pressure expander 150 may be conventional “off the shelf” equipment, which reduces technical risk compared to systems requiring customized equipment.
(33) The exhaust from the high pressure turbine may be at a temperature well below the freezing point of water. Cold may be captured from the liquid air and/or from the high pressure turbine exhaust to assist with liquefaction of air at a later time, using ice storage for example as shown in example HPLAPS system 800B of
(34) Table 1 shows the estimated performance of HPLAPS system 800 of
(35) In example HPLAPS system 900A of
(36) In example HPLAPS system 900B of
(37) Table 1 shows the estimated performance of HPLAPS system 900A of
(38) TABLE-US-00001 TABLE 1 HPLAPS HPLAPS HPLAPS HPLAPS HPLAPS HPLAPS Parameter System 300 System 400 System 600 System 700 System 800 System 900 Air Flow (kg/s) 49.1 49.1 49.1 49.1 49.1 49.1 DB Fuel Flow (kg/s) 0.8822 0.2585 0.1289 0.075 0 0 HP Turbine Inlet Temp. (C.) 540 540 540 540 470 470 HP Turbine Inlet Pres. (kPa) 14000 14000 14000 14000 14000 6731 HP Turbine Outlet Pres (kPa) 101.325 1800 1800 1800 101.325 101.325 HP Turbine Outlet Temp. (C.) 2 232 232 232 −24 15 HP Turbine Power (MW) 27.48 16.40 16.58 16.58 25.4 23.3 CT Fuel Flow — 1.125 1.076 1.073 0.91 0.91 CT Turbine Inlet Temp. (C.) — 1112.5 1112.2 1112.5 1112.5 1112.5 CT Turbine Inlet Pres. (kPa) — 1737.5 1737.5 1737.5 1737.5 1737.5 CT Turbine Power (MW) — 36.88 35.9 35.9 14.2 14.2 Flue Gas Temperature (C.) 19.85 19.85 60 28 18.4 26 Condensate Flow (kg/s) 1.70229 2.79048 0 1.44074 1.21 .88 Heat Rate (kJ/kWh) 6105 5034.7 4499.3 4442.4 4165 4332 Flue Reheat Duty (MW) 0.96 0.71 — 9.75 9.76 9.0 Preheat Duty (MW) 1.9 — 16.7 13.9 13.9 13.9 Electric Energy Ratio (MWh out/in 69.5% 50.9% 52.3% CO2 emissions (kg/MWh) 222.8 216.4 225.1
(39) This disclosure is illustrative and not limiting. Further modifications will be apparent to one skilled in the art in light of this disclosure and are intended to fall within the scope of the appended claims.