Load control device for a light-emitting diode light source having different operating modes
11678416 · 2023-06-13
Assignee
Inventors
Cpc classification
H05B45/14
ELECTRICITY
International classification
H05B45/14
ELECTRICITY
Abstract
A load control device for regulating an average magnitude of a load current conducted through an electrical load may operate in different modes. The load control device may comprise a control circuit configured to activate an inverter circuit during an active state period and deactivate the inverter circuit during an inactive state period. In one mode, the control circuit may adjust the average magnitude of the load current by adjusting the inactive state period while keeping the active state period constant. In another mode, the control circuit may adjust the average magnitude of the load current by adjusting the active state period while keeping the inactive state period constant. In yet another mode, the control circuit may keep a duty cycle of the inverter circuit constant and regulate the average magnitude of the load current by adjusting a target load current conducted through the electrical load.
Claims
1. An apparatus comprising: a light source; a drive circuit configured to conduct a load current through the light source; and a control circuit configured to generate a drive signal for controlling the drive circuit, the control circuit configured to control the drive circuit to adjust an average magnitude of the load current to adjust an intensity of the light source towards a target intensity; wherein the control circuit is further configured to: operate in a first state and a second state on a periodic basis over a plurality of periods, each of the plurality of periods including a first time period and a second time period; control the drive circuit in the first state during the first time period in which the control circuit adjusts a value of an operational characteristic of the drive signal to regulate a peak magnitude of the load current towards a target current in response to a feedback signal; control the drive circuit in the second state during the second time period in which the control circuit ceases to generate the drive signal and maintains the operational characteristic of the drive signal approximately constant; when the target intensity is within a first intensity range, adjust the average magnitude of the load current by keeping a length of the first time period constant and adjusting a length of the second time period; and when the target intensity is within a second intensity range, adjust the average magnitude of the load current by keeping the length of the second time period constant and adjusting the length of the first time period.
2. The apparatus of claim 1, wherein the first intensity range and the second intensity range are below a transition intensity, the first intensity range being lower than the second intensity range.
3. The apparatus of claim 2, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to adjust the value of the operational characteristic of the drive signal in response to the feedback signal in order to regulate the average magnitude of the load current towards the target current.
4. The apparatus of claim 3, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to hold the length of the first time period and the length of the second time period constant, and adjust the target current between a first rated current and a second rated current.
5. The apparatus of claim 4, wherein, when the target intensity is greater than the transition intensity, the control circuit is configured to maintain the length of the second time period at approximately zero seconds.
6. The apparatus of claim 2, wherein the transition intensity corresponds to a minimum rated current of the drive circuit, and, when the target intensity is less than the transition intensity, the target current is approximately equal to the minimum rated current.
7. The apparatus of claim 6, wherein, when the target intensity is less than the transition intensity, the control circuit is configured to adjust a duty cycle to adjust the average magnitude of the load current below the minimum rated current, the duty cycle corresponding to a ratio of the length of the first time period to the length of the second time period.
8. The apparatus of claim 2, wherein the first intensity range is between 1% and 4% of a maximum rated intensity of the light source and the second intensity range is between 4% and 5% of the maximum rated intensity of the light source.
9. The apparatus of claim 1, wherein, when adjusting the average magnitude of the load current when the target intensity is within the first intensity range, the control circuit is configured to keep the length of the second time period equal to or above a predetermined minimum value.
10. The apparatus of claim 9, wherein, when adjusting the average magnitude of the load current when the target intensity is within the first intensity range, the control circuit is configured to adjust the length of the second time period in steps.
11. The apparatus of claim 10, wherein, the steps are characterized by a predetermined step size.
12. The apparatus of claim 11, wherein the control circuit comprises a timer characterized by a timer tick and the predetermined step size is determined in proportion to a length of the timer tick.
13. The apparatus of claim 1, wherein, when adjusting the average magnitude of the load current when the target intensity is within the second intensity range, the control circuit is configured to keep the length of the first time period equal to or above a minimum value.
14. The apparatus of claim 13, wherein, when adjusting the average magnitude of the load current when the target intensity is within the second intensity range, the control circuit is configured to adjust the first time period in steps.
15. The apparatus of claim 14, wherein, the steps are characterized by a predetermined step size.
16. The apparatus of claim 15, wherein, the drive circuit comprises an inverter circuit characterized by an operating period, the predetermined step size being equal to approximately a length of the operating period.
17. The apparatus of claim 1, wherein the operational characteristic of the drive signal comprises a duty cycle of the drive signal or an operating frequency of the drive signal.
18. The apparatus of claim 1, further comprising: a current sense circuit configured to generate the feedback signal, wherein the feedback signal comprises a load current feedback signal that indicates the magnitude of the load current conducted through the light source.
19. The apparatus of claim 1, wherein the light source comprises a light-emitting diode light source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15)
(16) The LED driver 100 may comprise a radio-frequency interference (RFI) filter circuit 110, a rectifier circuit 120, a boost converter 130, a load regulation circuit 140, a control circuit 150, a current sense circuit 160, a memory 170, a communication circuit 180, and/or a power supply 190. The RFI filter circuit 110 may minimize the noise provided on the AC mains. The rectifier circuit 120 may generate a rectified voltage V.sub.RECT.
(17) The boost converter 130 may receive the rectified voltage V.sub.REC.sub.T and generate a boosted direct-current (DC) bus voltage V.sub.BUS across a bus capacitor C.sub.BUS. The boost converter 130 may comprise any suitable power converter circuit for generating an appropriate bus voltage, such as, for example, a flyback converter, a single-ended primary-inductor converter (SEPIC), a Ćuk converter, or other suitable power converter circuit. The boost converter 120 may operate as a power factor correction (PFC) circuit to adjust the power factor of the LED driver 100 towards a power factor of one.
(18) The load regulation circuit 140 may receive the bus voltage V.sub.BUS and control the amount of power delivered to the LED light source 102, for example, to control the intensity of the LED light source 102 between a low-end (e.g., minimum) intensity L.sub.LE (e.g., approximately 1-5%) and a high-end (e.g., maximum) intensity L.sub.HE (e.g., approximately 100%). An example of the load regulation circuit 140 may be an isolated, half-bridge forward converter. An example of the load control device (e.g., LED driver 100) comprising a forward converter is described in greater detail in commonly-assigned U.S. patent application Ser. No. 13/935,799, filed Jul. 5, 2013, entitled LOAD CONTROL DEVICE FOR A LIGHT-EMITTING DIODE LIGHT SOURCE, the entire disclosure of which is hereby incorporated by reference. The load regulation circuit 140 may comprise, for example, a buck converter, a linear regulator, or any suitable LED drive circuit for adjusting the intensity of the LED light source 102.
(19) The control circuit 150 may be configured to control the operation of the boost converter 130 and/or the load regulation circuit 140. An example of the control circuit 150 may be a controller. The control circuit 150 may comprise, for example, a digital controller or any other suitable processing device, such as, for example, a microcontroller, a programmable logic device (PLD), a microprocessor, an application specific integrated circuit (ASIC), or a field-programmable gate array (FPGA). The control circuit 150 may generate a bus voltage control signal V.sub.BUS-CNTL, which may be provided to the boost converter 130 for adjusting the magnitude of the bus voltage V.sub.BUS. The control circuit 150 may receive a bus voltage feedback control signal V.sub.BUS-FB from the boost converter 130, which may indicate the magnitude of the bus voltage V.sub.BUS.
(20) The control circuit 150 may generate drive control signals V.sub.DRIVE1, V.sub.DRIVE2. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be provided to the load regulation circuit 140 for adjusting the magnitude of a load voltage V.sub.LOAD generated across the LED light source 102 and/or the magnitude of a load current I.sub.LOAD conducted through the LED light source 120. By controlling the load voltage V.sub.LOAD and/or the load current I.sub.LOAD, the control circuit may control the intensity of the LED light source 120 to a target intensity L.sub.TRGT. The control circuit 150 may adjust an operating frequency f.sub.OP and/or a duty cycle DC.sub.INV (e.g., an on time T.sub.ON) of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 in order to adjust the magnitude of the load voltage V.sub.LOAD and/or the load current I.sub.LOAD.
(21) The current sense circuit 160 may receive a sense voltage V.sub.SENSE. The sense voltage V.sub.SENSE may be generated by the load regulation circuit 140. The sense voltage V.sub.SENSE may indicate the magnitude of the load current I.sub.LOAD. The current sense circuit 160 may receive a signal-chopper control signal V.sub.CHOP from the control circuit 150. The current sense circuit 160 may generate a load current feedback signal V.sub.I-LOAD, which may be a DC voltage indicating the average magnitude I.sub.AVE of the load current I.sub.LOAD. The control circuit 150 may receive the load current feedback signal V.sub.I-LOAD from the current sense circuit 160. The control circuit 150 may adjust the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 based on the load current feedback signal V.sub.I-LOAD so that the magnitude of the load current I.sub.LOAD may be adjusted towards a target load current I.sub.TRGT. For example, the control circuit 150 may set initial operating parameters for the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 (e.g., an operating frequency f.sub.OP and/or a duty cycle DC.sub.INV). The control circuit 150 may receive the load current feedback signal V.sub.I-LOAD indicating the effect of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2. Based on the indication, the control circuit 150 may adjust the operating parameters of the drive control signals to thus adjust the magnitude of the load current I.sub.LOAD towards a target load current I.sub.TRGT (e.g., using a control loop).
(22) The load current I.sub.LOAD may be the current that is conducted through the LED light source 102. The target load current I.sub.TRGT may be the current that the control circuit 150 aims to conduct through the LED light source 102 (e.g., based at least on the load current feedback signal V.sub.I-LOAD). The load current I.sub.LOAD may be approximately equal to the target load current I.sub.TRGT but may not always follow the target load current I.sub.TRGT. This may be because, for example, the control circuit 150 may have specific levels of granularity in which it can control the current conducted through the LED light source 102 (e.g., due to inverter cycle lengths, etc.). Non-ideal reactions of the LED light source 102 (e.g., an overshoot in the load current I.sub.LOAD) may also cause the load current I.sub.LOAD to deviate from the target load current I.sub.TRGT. A person skilled in the art will appreciate that the figures shown herein (e.g.,
(23) The control circuit 150 may be coupled to the memory 170. The memory 170 may store operational characteristics of the LED driver 100 (e.g., the target intensity L.sub.TRGT, the low-end intensity L.sub.LE, the high-end intensity L.sub.HE, etc.). The communication circuit 180 may be coupled to, for example, a wired communication link or a wireless communication link, such as a radio-frequency (RF) communication link or an infrared (IR) communication link. The control circuit 150 may be configured to update the target intensity L.sub.TRGT of the LED light source 102 and/or the operational characteristics stored in the memory 170 in response to digital messages received via the communication circuit 180. The LED driver 100 may be operable to receive a phase-control signal from a dimmer switch for determining the target intensity L.sub.TRGT for the LED light source 102. The power supply 190 may receive the rectified voltage V.sub.REC.sub.T and generate a direct-current (DC) supply voltage V.sub.CC for powering the circuitry of the LED driver 100.
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(25) To adjust the average magnitude I.sub.AVE of the load current I.sub.LOAD to below the minimum rated current I.sub.MIN (and to thus adjust the target intensity L.sub.TRGT below the transition intensity L.sub.TRAN), the control circuit 150 may be configured to operate the load regulation circuit 140 in a burst mode. The burst mode may be characterized by a burst operating period that includes an active state period and an inactive state period. During the active state period, the control circuit 150 may be configured to regulate the load current I.sub.LOAD in ways similar to those in the normal mode. During the inactive state period, the control circuit 150 may be configured to stop regulating the load current I.sub.LOAD (e.g., to allow the load current I.sub.LOAD to drop to approximately zero). The ratio of the active state period to the burst operating period, e.g., T.sub.ACTIVE/T.sub.BURST, may represent a burst duty cycle DC.sub.BURST. The burst duty cycle DC.sub.BURST may be controlled between a maximum duty cycle DC.sub.MAX (e.g., approximately 100%) and a minimum duty cycle DC.sub.MIN (e.g., approximately 20%). The load current I.sub.LOAD may be adjusted towards the target current I.sub.TRGT (e.g., the minimum rated current I.sub.MIN) during the active state period of the burst mode. Setting the burst duty cycle DC.sub.BURST to a value less than the maximum duty cycle DC.sub.MAX may reduce the average magnitude I.sub.AVE of the load current I.sub.LOAD to below the minimum rated current I.sub.MIN.
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(27) With reference to
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(29) In the active state of the burst mode, the control circuit 150 may be configured to generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2. The control circuit 150 may be further configured to adjust the operating frequency f.sub.OP and/or the duty cycle DC.sub.INV (e.g., an on time T.sub.ON) of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust the magnitude of the load current I.sub.LOAD. The control circuit 150 may be configured to make the adjustments using closed loop control. For example, in the active state of the burst mode, the control circuit 150 may generate the drive signals V.sub.DRIVE1, V.sub.DRIVE2 to adjust the magnitude of the load current I.sub.LOAD to be equal to a target load current I.sub.TRGT (e.g., the minimum rated current I.sub.MIN) in response to the load current feedback signal V.sub.I-LOAD.
(30) In the inactive state of the burst mode, the control circuit 150 may let the magnitude of the load current I.sub.LOAD drop to approximately zero amps, e.g., by freezing the closed loop control and/or not generating the drive control signals V.sub.DRIVE1, V.sub.DRIVE2. While the control loop is frozen (e.g., in the inactive state), the control circuit 150 may stop responding to the load current feedback signal V.sub.I-LOAD (e.g., the control circuit 150 may not adjust the values of the operating frequency f.sub.OP and/or the duty cycle DC.sub.INV in response to the load current feedback signal). The control circuit 150 may store the present duty cycle DC.sub.INV (e.g., the present on time T.sub.ON) of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 in the memory 170 prior to (e.g., immediately prior to) freezing the control loop. When the control loop is unfrozen (e.g., when the control circuit 150 enters the active state), the control circuit 150 may resume generating the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 using the operating frequency f.sub.OP and/or the duty cycle DC.sub.INV from the previous active state.
(31) The control circuit 150 may be configured to adjust the burst duty cycle DC.sub.BURST using an open loop control. For example, the control circuit 150 may be configured to adjust the burst duty cycle DC.sub.BURST as a function of the target intensity L.sub.TRGT when the target intensity L.sub.TRGT is below the transition intensity L.sub.TRAN. For example, the control circuit 150 may be configured to linearly decrease the burst duty cycle DC.sub.BURST as the target intensity L.sub.TRGT is decreased below the transition intensity L.sub.TRAN (e.g., as shown in
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(33) The forward converter 240 may comprise a half-bridge inverter circuit having two field effect transistors (FETs) Q210, Q212 for generating a high-frequency inverter voltage V.sub.INV, e.g., from the bus voltage V.sub.BUS. The FETs Q210, Q212 may be rendered conductive and non-conductive in response to the drive control signals V.sub.DRIVE1, V.sub.DRIVE2. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be received from the control circuit 150. The drive control signals V.sub.DRIVE1, V.sub.DRIVE2 may be coupled to the gates of the respective FETs Q210, Q212 via a gate drive circuit 214 (e.g., which may comprise part number L6382DTR, manufactured by ST Microelectronics). The control circuit 150 may be configured to generate the inverter voltage V.sub.INV at an operating frequency f.sub.OP (e.g., approximately 60-65 kHz) and thus an operating period T.sub.OP. The control circuit 150 may be configured to adjust the operating frequency f.sub.OP under certain operating conditions. For example, the control circuit 150 may be configured to decrease the operating frequency near the high-end intensity Lap. The control circuit 150 may be configured to adjust a duty cycle DC.sub.INV of the inverter voltage V.sub.INV (e.g., with or without also adjusting the operating frequency) to control the intensity of an LED light source 202 towards the target intensity L.sub.TRGT.
(34) In a normal mode of operation, when the target intensity L.sub.TRGT of the LED light source 202 is between the high-end intensity L.sub.HE and the transition intensity L.sub.TRAN, the control circuit 150 may adjust the duty cycle DC.sub.INV of the inverter voltage V.sub.INV to adjust the magnitude of the load current I.sub.LOAD (e.g., the average magnitude I.sub.AVE) towards the target load current I.sub.TRGT. The magnitude of the load current I.sub.LOAD may vary between the maximum rated current I.sub.MAX and the minimum rated current I.sub.MIN (e.g., as shown in
(35) When the target intensity L.sub.TRGT of the LED light source 202 is below the transition intensity L.sub.TRAN, the control circuit 150 may be configured to operate the forward converter 240 in a burst mode of operation. In addition to or in lieu of using target intensity as a threshold for determining when to operate in burst mode, the control circuit 150 may use power (e.g., a transition power) and/or current (e.g., a transition current) as the threshold. In the burst mode of operation, the control circuit 150 may be configured to switch the forward converter 240 between an active state (e.g., in which the control circuit 150 may actively generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to regulate the peak magnitude I.sub.PK of the load current I.sub.LOAD to be equal to the minimum rated current I.sub.MIN) and an inactive state (e.g., in which the control circuit 150 freezes the control loop and does not generate the drive control signals V.sub.DRIVE1, V.sub.DRIVE2).
(36) The inverter voltage V.sub.INV may be coupled to the primary winding of a transformer 220 through a DC-blocking capacitor C216 (e.g., which may have a capacitance of approximately 0.047 g). A primary voltage V.sub.PRI may be generated across the primary winding. The transformer 220 may be characterized by a turns ratio n.sub.TURNS (e.g., N.sub.1/N.sub.2), which may be approximately 115:29. A sense voltage V.sub.SENSE may be generated across a sense resistor R222, which may be coupled in series with the primary winding of the transformer 220. The FETs Q210, Q212 and the primary winding of the transformer 220 may be characterized by parasitic capacitances Cm, C.sub.P2, C.sub.P3, respectively. The secondary winding of the transformer 220 may generate a secondary voltage. The secondary voltage may be coupled to the AC terminals of a full-wave diode rectifier bridge 224 for rectifying the secondary voltage generated across the secondary winding. The positive DC terminal of the rectifier bridge 224 may be coupled to the LED light source 202 through an output energy-storage inductor L226 (e.g., which may have an inductance of approximately 10 mH). The load voltage V.sub.LOAD may be generated across an output capacitor C228 (e.g., which may have a capacitance of approximately 3 μF).
(37) The current sense circuit 260 may comprise an averaging circuit for producing the load current feedback signal V.sub.I-LOAD. The averaging circuit may include a low-pass filter. The low-pass filter may comprise a capacitor C230 (e.g., which may have a capacitance of approximately 0.066 uF) and a resistor R232 (e.g., which may have a resistance of approximately 3.32 kΩ). The low-pass filter may receive the sense voltage V.sub.SENSE via a resistor R234 (e.g., which may have a resistance of approximately 1 kΩ). The current sense circuit 160 may comprise a transistor Q236 (e.g., a FET as shown in
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(40) When either of the high-side and low-side FETs Q210, Q212 are conductive, the magnitude of an output inductor current I.sub.L conducted by the output inductor L226 and/or the magnitude of the load voltage V.sub.LOAD across the LED light source 202 may increase with respect to time. The magnitude of the primary current I.sub.PRI may increase with respect to time while the FETs Q210, Q212 are conductive (e.g., after an initial current spike). When the FETs Q210, Q212 are non-conductive, the output inductor current I.sub.L and the load voltage V.sub.LOAD may decrease in magnitude with respective to time. The output inductor current I.sub.L may be characterized by a peak magnitude I.sub.L-PK and an average magnitude I.sub.L-AVG, for example, as shown in
(41) When the FETs Q210, Q212 are rendered non-conductive, the magnitude of the primary current I.sub.PRI may drop toward zero amps (e.g., as shown at time t.sub.2 in
(42) The real component of the primary current I.sub.PRI may indicate the magnitude of the secondary current I.sub.SEC and thus the intensity of the LED light source 202. The magnetizing current I.sub.MAG (e.g., the reactive component of the primary current I.sub.PRI) may flow through the sense resistor R222. When the high-side FET Q210 is conductive, the magnetizing current I.sub.MAG may change from a negative polarity to a positive polarity. When the low-side FET Q212 is conductive, the magnetizing current I.sub.MAG may change from a positive polarity to a negative polarity. When the magnitude of the primary voltage V.sub.PRI is zero volts, the magnetizing current I.sub.MAG may remain constant, for example, as shown in
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(44) where T.sub.HC may be the half-cycle period of the inverter voltage V.sub.INV, e.g., T.sub.HC=T.sub.OP/2. As shown in
(45) The current sense circuit 260 may determine an average of the primary current I.sub.PRI during the positive cycles of the inverter voltage V.sub.INV, e.g., when the high-side FET Q210 is conductive. As described herein, the high-side FET Q210 may be conductive during the on time T.sub.ON. The current sense circuit 260 may generate a load current feedback signal V.sub.I-LOAD, which may have a DC magnitude that is the average value of the primary current I.sub.PRI (e.g., when the high-side FET Q210 is conductive). Because the average value of the magnitude of the magnetizing current I.sub.MAG may be approximately zero during the period of time that the high-side FET Q210 is conductive (e.g., during the on time T.sub.ON), the load current feedback signal V.sub.I-LOAD generated by the current sense circuit may indicate the real component (e.g., only the real component) of the primary current I.sub.PRI (e.g., during the on time T.sub.ON).
(46) When the high-side FET Q210 is rendered conductive, the control circuit 150 may drive the signal-chopper control signal V.sub.CHOP low towards circuit common to render the transistor Q236 of the current sense circuit 260 non-conductive for a signal-chopper time T.sub.CHOP. The signal-chopper time T.sub.CHOP may be approximately equal to the on time T.sub.ON of the high-side FET Q210, e.g., as shown in
(47) As the target intensity L.sub.TRGT of the LED light source 202 is decreased towards the low-end intensity L.sub.LE and/or as the on times T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 get smaller, the parasitic of the load regulation circuit 140 (e.g., the parasitic capacitances C.sub.P1, C.sub.P2 of the FETs Q210, Q212, the parasitic capacitance C.sub.P3 of the primary winding of the transformer 220, and/or other parasitic capacitances of the circuit) may cause the magnitude of the primary voltage V.sub.PRI to slowly decrease towards zero volts after the FETs Q210, Q212 are rendered non-conductive.
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(50) The burst duty cycle DC.sub.BURST may be controlled (e.g., by the control circuit 150) in order to adjust the average magnitude I.sub.AVE of the load current I.sub.LOAD. The burst duty cycle DC.sub.BURST may be controlled in different ways. For example, the burst duty cycle DC.sub.BURST may be controlled by holding the burst mode period T.sub.BURST constant and varying the length of the active state period T.sub.ACTIVE. As another example, the burst duty cycle DC.sub.BURST may be controlled by holding the active state period T.sub.ACTIVE constant and varying the length of the inactive state period T.sub.INACTIVE (and thus the burst mode period T.sub.BURST). As the burst duty cycle DC.sub.BURST is increased, the average magnitude I.sub.AVE of the load current I.sub.LOAD may increase. As the burst duty cycle DC.sub.BURST is decreased, the average magnitude I.sub.AVE of the load current I.sub.LOAD may decrease. In an example, the burst duty cycle DC.sub.BURST may be adjusted via open loop control (e.g., in response to the target intensity L.sub.TRGT). In another example, the burst duty cycle DC.sub.BURST may be adjusted via closed loop control (e.g., in response to the load current feedback signal V.sub.I-LOAD).
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(54) Fine tuning of the intensity of a lighting load while operating in the burst mode may be achieved by configuring the control circuit to apply different control techniques to the load regulation circuit. For example, the control circuit may be configured to apply a specific control technique based on the target intensity. As described herein, the control circuit may enter the burst mode of operation if the target intensity is equal to or below the transition intensity L.sub.TRAN (e.g., approximately 5% of a rated peak intensity). Within this low-end intensity range (e.g., from approximately 1% to 5% of the rated peak intensity), the control circuit may be configured to operate in at least two different modes. A low-end mode may be entered when the target intensity is within the lower portion of the low-end intensity range, e.g., between approximately 1% and 4% of the rated peak intensity. An intermediate mode may be entered when the target intensity is within the higher portion of the low-end intensity range, e.g., from approximately 4% of the rated peak intensity to the transition intensity L.sub.TRAN or just below the transition intensity L.sub.TRAN (e.g., approximately 5% of the rated peak intensity).
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(56) The control circuit may enter the low-end mode of operation when the target intensity L.sub.TRGT of the light source is between a first value (e.g., the low-end intensity L.sub.LE, which may be approximately 1% of the rated peak intensity) and a second value (e.g., approximately 4% of a rated peak intensity). In the low-end mode, the control circuit may be configured to adjust the average magnitude I.sub.AVE of the load current I.sub.LOAD (and thereby the intensity of the light source) by adjusting the length of the inactive state periods T.sub.INACTIVE while keeping the length of the active state periods T.sub.ACTIVE constant. For example, to increase the average magnitude I.sub.AVE, the control circuit may keep the length of the active state periods T.sub.ACTIVE constant and decrease the length of the inactive state periods T.sub.INACTIVE; to decrease the average magnitude I.sub.AVE, the control circuit may keep the length of the active state periods T.sub.ACTIVE constant and increase the length of the inactive state periods T.sub.INACTIVE.
(57) The control circuit may adjust the length of the inactive state period T.sub.INACTIVE in one or more steps. For example, the control circuit may adjust the length of the inactive state period T.sub.INACTIVE by an inactive-state adjustment amount Δ.sub.INACTIVE at a time. The inactive-state adjustment amount Δ.sub.INACTIVE may have a value (e.g., a predetermined value) that is, for example, a percentage (e.g., approximately 1%) of the default burst mode period T.sub.BURST-DEF or in proportion to the length of a timer tick (e.g., a tick of a timer comprised in the control device). Other values for the inactive-state adjustment amount Δ.sub.INACTIVE may also be possible, so long as they may allow fine tuning of the intensity of the light source. The value of the inactive-state adjustment amount Δ.sub.INACTIVE may be stored in a storage device (e.g., a memory). The storage device may be coupled to the control device and/or accessible to the control device. The value of the inactive-state adjustment amount Δ.sub.INACTIVE may be set during a configuration process of the load control system. The value may be modified, for example, via a user interface.
(58) The control circuit may adjust the length of the inactive state periods T.sub.INACTIVE as a function of the target intensity L.sub.TRGT (e.g., using open loop control). For example, given a target intensity L.sub.TRGT, the control circuit may determine an amount of adjustment to apply to the inactive state period T.sub.INACTIVE in order to bring the intensity of the light source to the target intensity. The control circuit may determine the amount of adjustment in various ways, e.g., by calculating the value in real-time and/or by retrieving the value from memory (e.g., via a lookup table or the like). The control circuit may be configured to adjust the length of the inactive state periods T.sub.INACTIVE by the inactive-state adjustment amount Δ.sub.INACTIVE one step at a time (e.g., in multiple steps) until the target intensity is achieved.
(59) The control circuit may adjust the length of the inactive state periods T.sub.INACTIVE to achieve a target intensity L.sub.TRGT based on a current feedback signal (e.g., using closed loop control). For example, given the target intensity L.sub.TRGT, the control circuit may be configured to adjust the length of the inactive state periods T.sub.INACTIVE initially by the inactive-state adjustment amount Δ.sub.INACTIVE. The control circuit may then wait for a load current feedback signal V.sub.I-LOAD from a current sense circuit (e.g., the current sense circuit 160). The load current feedback signal V.sub.I-LOAD may indicate the average magnitude I.sub.AVE of the load current I.sub.LOAD and thereby the intensity of the light source. The control circuit may compare the indicated intensity of the light source with the target intensity to determine whether additional adjustments of the inactive state periods T.sub.INACTIVE are necessary. The control circuit may make multiple stepped adjustments to achieve the target intensity. The step size may be equal to approximately the inactive-state adjustment amount Δ.sub.INACTIVE.
(60) Waveforms 1210-1260 in
(61) Once the length of the inactive state periods T.sub.INACTIVE has reached the minimum inactive state period T.sub.INACTIVE-MIN, the control circuit may be configured to transition into the intermediate mode of operation described herein. In certain embodiments, the transition may occur when the target intensity is at a specific value (e.g., approximately 4% of the rated peak intensity). While in the intermediate mode, the control circuit may be configured to adjust the average magnitude I.sub.AVE of the load current I.sub.LOAD by adjusting the length of the active state period T.sub.ACTIVE and keeping the length of the inactive state periods T.sub.INACTIVE constant (e.g., at the minimum inactive state period T.sub.INACTIVE-MIN). The adjustments to the active state periods may be made gradually, e.g., by an active-state adjustment amount Δ.sub.ACTIVE in each increment/decrement (e.g., as shown in waveform 1270 in
(62) The control circuit may adjust the length of the active state periods T.sub.ACTIVE as a function of the target intensity L.sub.TRGT (e.g., using open loop control). For example, given a target intensity L.sub.TRGT, the control circuit may determine an amount of adjustment to apply to the active state period T.sub.INACTIVE in order to bring the intensity of the light source to the target intensity. The control circuit may determine the amount of adjustment in various ways, e.g., by calculating the value in real-time and/or by retrieving the value from memory (e.g., via a lookup table or the like). The control circuit may be configured to adjust the length of the active state periods T.sub.ACTIVE by the active-state adjustment amount Δ.sub.ACTIVE one step at a time (e.g., in multiple steps) until the total amount of adjustment is achieved.
(63) The control circuit may adjust the length of the active state periods T.sub.ACTIVE to achieve a target intensity L.sub.TRGT based on a current feedback signal (e.g., using closed loop control). For example, given the target intensity L.sub.TRGT, the control circuit may be configured to adjust the length of the active state periods T.sub.ACTIVE initially by the active-state adjustment amount Δ.sub.ACTIVE. The control circuit may then wait for a load current feedback signal V.sub.I-LOAD from a current sense circuit (e.g., the current sense circuit 160). The load current feedback signal V.sub.I-LOAD may indicate the average magnitude I.sub.AVE of the load current I.sub.LOAD and thereby the intensity of the light source. The control circuit may compare the indicated intensity of the light source with the target intensity to determine whether additional adjustments of the active state periods T.sub.ACTIVE are necessary. The control circuit may make multiple adjustments to achieve the target intensity. For example, the adjustments may be made in multiple steps, with a step size equal to approximately the active-state adjustment amount Δ.sub.ACTIVE.
(64) As the target intensity increases in the intermediate mode of operation, the control circuit may eventually adjust the burst mode period back to the initial burst mode period T.sub.BURST-DEF (e.g., as shown in waveform 1280 in
(65)
(66) As described herein, the control circuit (e.g., the control circuit 150) may determine the magnitude of the target load current I.sub.TRGT and/or the burst duty cycle DC.sub.BURST during the burst mode based on a target intensity L.sub.TRGT. The control circuit may receive the target intensity L.sub.TRGT, for example, via a digital message transmitted through a communication circuit (e.g., the communication circuit 180), via a phase-control signal from a dimmer switch, and/or the like. The control circuit may determine the length of the active state periods T.sub.ACTIVE and the length of the inactive state periods T.sub.INACTIVE such that the intensity of the light source may be driven to the target intensity L.sub.TRGT. The control circuit may determine the lengths of the active state periods T.sub.ACTIVE and the inactive state periods T.sub.INACTIVE, for example, by calculating the values in real-time or by retrieving the values from memory (e.g., via a lookup table or the like).
(67) Referring to
(68) If the control circuit determines that the target intensity L.sub.TRGT falls within a range 1322, the control circuit may operate in the intermediate mode and may set the inactive state period T.sub.INACTIVE to the minimum inactive state period (e.g., such as the minimum inactive state period T.sub.INACTIVE-MIN). The control circuit may set the active state period T.sub.ACTIVE according to a profile 1342. The profile 1342 may have a minimum value, which may be the minimum active state period T.sub.ACTIVE-MIN. The profile 1342 may have a maximum value T.sub.ACTIVE-95% DC, which may correspond to the active state period T.sub.ACTIVE when the burst mode period has been adjusted back to the default burst mode period T.sub.BURST-DEF and the inactive state period T.sub.INACTIVE is at the minimum inactive state period T.sub.INACTIVE-MIN. In at least some examples, the maximum value for the active state period T.sub.ACTIVE may correspond to a burst duty cycle of 95%. The gradient (e.g., the rate of change) of the profile 1342 may be determined based on an active-state adjustment amount Δ.sub.ACTIVE. As described herein, the active-state adjustment amount Δ.sub.ACTIVE may be equal to the length of one inverter cycle.
(69) If the control circuit determines that the target intensity L.sub.TRGT falls within the range 1323, the control circuit may utilize other control techniques (e.g., such as dithering) to transition the load regulation circuit into a normal mode of operation. Although the active state period T.sub.ACTIVE and inactive state period T.sub.INACTIVE are depicted in
(70) The profiles 1341, 1342 may be linear or non-linear, and may be continuous (e.g., as shown in
(71)
(72) If, at 1412, the control circuit determines that it should enter the burst mode (e.g., the target intensity L.sub.TRGT is below the transition intensity L.sub.TRAN or L.sub.TRGT<L.sub.TRAN), the control circuit may determine, at 1418, target lengths of the active state periods T.sub.ACTIVE and/or the inactive state periods T.sub.INACTIVE for one or more burst mode periods T.sub.BURST. The control circuit may determine the target lengths of the active state periods T.sub.ACTIVE and/or the inactive state periods T.sub.INACTIVE, for example, by calculating the values in real-time and/or retrieving the values from memory (e.g., via a lookup table or the like). At 1420, the control circuit may determine whether it should operate in the low-end mode of operation. If the determination is to operate in the low-end mode, the control circuit may, at 1422, adjust the length of the inactive state periods T.sub.INACTIVE for each of the plurality of burst mode periods T.sub.BURST while keeping the length of the active state periods constant. The control circuit may make multiple adjustments (e.g., with equal amount of adjustment each time) to the inactive state periods T.sub.INACTIVE until the target length of the inactive state periods T.sub.INACTIVE is reached. The control circuit may then exit the light intensity control procedure 1400.
(73) If the determination at 1420 is to not operate in the low-end mode (but rather in the intermediate mode), the control circuit may, at 1424, adjust the length of the active state periods T.sub.ACTIVE for each of the plurality of burst mode periods T.sub.BURST while keeping the length of the inactive state periods constant. The control circuit may make multiple adjustments (e.g., with equal amount of adjustment each time) to the active state periods T.sub.ACTIVE until the target length of the active state periods T.sub.ACTIVE is reached. The control circuit may then exit the light intensity control procedure 1400.
(74) As described herein, the control circuit may adjust the active state periods T.sub.ACTIVE and/or the inactive state periods T.sub.INACTIVE as a function of the target intensity L.sub.TRGT (e.g., using open loop control). The control circuit may adjust the active state periods T.sub.ACTIVE and/or the inactive state periods T.sub.INACTIVE in response to a load current feedback signal V.sub.I-LOAD (e.g., using closed loop control).
(75) As described herein, during the active state periods of the burst mode, the control circuit may be configured to adjust the on time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 to control the peak magnitude I.sub.PK of the load current I.sub.LOAD to the minimum rated current I.sub.MIN using closed loop control (e.g., in response to the load current feedback signal V.sub.I-LOAD). The value of the low-end operating frequency f.sub.OP may be selected to ensure that the control circuit does not adjust the on time T.sub.ON of the drive control signals V.sub.DRIVE1, V.sub.DRIVE2 below the minimum on time T.sub.ON-MIN. For example, the low-end operating frequency f.sub.OP may be calculated by assuming worst case operating conditions and component tolerances and stored in memory in the LED driver. Since the LED driver may be configured to drive a plurality of different LED light sources (e.g., manufactured by a plurality of different manufacturers) and/or adjust the magnitude of the load current I.sub.LOAD and the magnitude of the load voltage V.sub.LOAD to a plurality of different magnitudes, the value of the on time T.sub.ON during the active state of the burst mode may be much greater than the minimum on time T.sub.ON-MIN for many installations. If the value of the on time T.sub.ON during the active state of the burst mode is too large, steps in the intensity of the LED light source may be visible to a user when the target intensity L.sub.TRGT is adjusted near the low-end intensity (e.g., during the burst mode).
(76) One or more of the embodiments described herein (e.g., as performed by a load control device) may be used to decrease the intensity of a lighting load and/or increase the intensity of the lighting load. For example, one or more embodiments described herein may be used to adjust the intensity of the lighting load from on to off, off to on, from a higher intensity to a lower intensity, and/or from a lower intensity to a higher intensity. For example, one or more of the embodiments described herein (e.g., as performed by a load control device) may be used to fade the intensity of a light source from on to off (i.e., the low-end intensity L.sub.LE may be equal to 0%) and/or to fade the intensity of the light source from off to on.
(77) Although described with reference to an LED driver, one or more embodiments described herein may be used with other load control devices. For example, one or more of the embodiments described herein may be performed by a variety of load control devices that are configured to control of a variety of electrical load types, such as, for example, a LED driver for driving an LED light source (e.g., an LED light engine); a screw-in luminaire including a dimmer circuit and an incandescent or halogen lamp; a screw-in luminaire including a ballast and a compact fluorescent lamp; a screw-in luminaire including an LED driver and an LED light source; a dimming circuit for controlling the intensity of an incandescent lamp, a halogen lamp, an electronic low-voltage lighting load, a magnetic low-voltage lighting load, or another type of lighting load; an electronic switch, controllable circuit breaker, or other switching device for turning electrical loads or appliances on and off; a plug-in load control device, controllable electrical receptacle, or controllable power strip for controlling one or more plug-in electrical loads (e.g., coffee pots, space heaters, other home appliances, and the like); a motor control unit for controlling a motor load (e.g., a ceiling fan or an exhaust fan); a drive unit for controlling a motorized window treatment or a projection screen; motorized interior or exterior shutters; a thermostat for a heating and/or cooling system; a temperature control device for controlling a heating, ventilation, and air conditioning (HVAC) system; an air conditioner; a compressor; an electric baseboard heater controller; a controllable damper; a humidity control unit; a dehumidifier; a water heater; a pool pump; a refrigerator; a freezer; a television or computer monitor; a power supply; an audio system or amplifier; a generator; an electric charger, such as an electric vehicle charger; and an alternative energy controller (e.g., a solar, wind, or thermal energy controller). A single control circuit may be coupled to and/or adapted to control multiple types of electrical loads in a load control system.