Downhole communication
11674385 · 2023-06-13
Assignee
Inventors
Cpc classification
E21B47/13
FIXED CONSTRUCTIONS
International classification
Abstract
A downhole communication system for communication between a first and second location in a subsea oil and/or gas well installation. The oil and/or gas well installation comprises out of hole metallic structure comprising a riser 3 running upwards away from the mudline ML, and downhole metallic structure 2 running down into the well. The communication system is arranged so that at least part of a signal path for communications between the first and second locations is provided by the downhole metallic structure 2 such that, in use, data to be communicated between the first and second locations is carried by electrical signals in the downhole metallic structure 2. The communication system further comprises a first noise cancellation arrangement arranged for sensing a noise signal generated in the out of hole metallic structure and arranged for applying a corresponding noise cancelling signal to the out of hole metallic structure or the downhole metallic structure to inhibit introduction of electrical noise into the downhole metallic structure 2 from the riser 3.
Claims
1. A downhole communication system for communication between a first location and a second location in a subsea oil and/or gas well installation, the subsea oil and/or gas well installation comprising: out of hole metallic structure comprising a riser running upwards away from a mudline, and downhole metallic structure running down into a well, wherein the downhole communication system is arranged so that at least part of a signal path for communications between the first location and the second location is provided by the downhole metallic structure such that, in use, data to be communicated between the first location and the second location is carried by electrical signals in the downhole metallic structure; and the downhole communication system further comprises a first noise cancellation arrangement arranged for sensing a noise signal generated in the out of hole metallic structure and arranged for applying a noise cancelling signal, determined in dependence on the noise signal, to the out of hole metallic structure or the downhole metallic structure to inhibit introduction of electrical noise into the downhole metallic structure from the riser.
2. The downhole communication system according to claim 1 in which the first noise cancellation arrangement comprises current sensing means with a first input connected or connectable to the out of hole metallic structure, a second input connected or connectable to a reference location and an output connected or connectable to the out of hole metallic structure or the downhole metallic structure for applying the noise cancelling signal to the out of hole metallic structure or the downhole metallic structure in dependence on potential difference detected between the first input and the second input.
3. The downhole communication system according to claim 2 in which the reference location comprises a reference electrode.
4. The downhole communication system according to claim 2 in which the reference location comprises a portion of the subsea oil and/or gas well installation.
5. The downhole communication system according to claim 2 in which the current sensing means is connected in accordance with one of following three connection options: i) the first input is connected or connectable to the riser at a first sensing location, the second input is connected or connectable to a riser at the second sensing location spaced from the first sensing location and the output is connected or connectable to the riser at the first sensing location, the second sensing location or another location; ii) the first input is connected or connectable to the riser, the second input is connected or connectable to seabed metallic structure and the output is connected or connectable to the riser; iii) the first input is connected or connectable to the riser, the second input is connected or connectable to a reference electrode and the output is connected or connectable to the riser.
6. The downhole communication system according to claim 2 in which the current sensing means comprises a differential amplifier which has differential amplifier inputs and a differential amplifier output, the differential amplifier comprising a pre-amplifier with pre-amplifier inputs and a pre-amplifier first output, wherein the pre-amplifier inputs act as the differential amplifier inputs to the differential amplifier and the pre-amplifier output is connected to a power amplifier input of a power amplifier, wherein a power amplifier output of the power amplifier acts as the differential amplifier output of the differential amplifier.
7. The downhole communication system according to claim 6 in which the current sensing means comprises a filter.
8. The downhole communication system according to claim 7 in which at least part of the filter is connected between the first output of the pre-amplifier and the input of the power amplifier.
9. The downhole communication systems according claim 1 comprising a noise cancelling unit which comprises current sensing means for sensing a noise current in the out of hole metallic structure and signal output means for outputting the noise cancelling signal.
10. The downhole communication system according to claim 2 in which the current sensing means has a ground connected or connectable to a seawater electrode which is distinct from a reference location.
11. The downhole communication system according to claim 1 in which the first noise cancellation arrangement is arranged to apply noise cancelling signals for cancelling noise signals over a predetermined frequency range.
12. The downhole communication system according to claim 11 in which the predetermined frequency range of the noise cancelling signals has an upper limit determined in dependence on frequencies used in the downhole communication system and a lower limit determined in dependence on the frequencies used in the downhole communication system and whether there is a need to allow cathodic protection currents to flow.
13. The downhole communication system according to claim 1 in which the first noise cancellation arrangement is arranged to apply non dc noise cancelling signals.
14. The downhole communication system according to claim 1 in which the first noise cancellation arrangement comprises a filter for controlling a range of frequencies over which noise cancelling signals are applied to a well head metallic structure or a well head.
15. The downhole communication system according to claim 14 in which the filter comprises a band pass filter arrangement.
16. The downhole communication system according to claim 14 in which a frequency range of a filter passband has an upper limit determined in dependence on first frequencies used in the communication system and a lower limit determined in dependence on the first frequencies used in the communication system and whether there is a need to allow cathodic protection currents to flow.
17. The downhole communication system according to claim 1 in which in the subsea oil and/or gas well installation the first noise cancellation arrangement is deployed with the riser, the first noise cancellation arrangement is retrofitted to the riser or the noise cancellation arrangement is retrofitted at a seabed.
18. The downhole communication system according to claim 17 in which the first noise cancellation arrangement is retrofitted at the seabed, and at least one physical connection is made to the riser for sensing noise signals and/or applying noise cancelling signals, and said at least one physical connection comprises a snatch disconnector to allow disconnection should the riser need to be removed in an emergency shut down.
19. The downhole communication system according to claim 1 comprising a second noise cancellation arrangement arranged for sensing the noise signal generated in the out of hole metallic structure at a location spaced from that at which the first noise cancellation arrangement senses the noise signal and applying a corresponding signal at the location spaced from that at which the first noise cancellation arrangement applies the noise cancelling signal, or at another location spaced from that at which the first noise cancellation ararangement applies the noise cancelling signal.
20. The downhole communication system according to claim 1 further comprising a noise suppression arrangement arranged for diverting the noise signal generated in the out of hole metallic structure away from the downhole metallic structure, the noise suppression arrangement comprising at least one seawater electrode electrically connected to the out of hole metallic structure or the downhole metallic structure to create a current flow path to ground via the at least one seawater electrode, wherein the current flow path has an impedance, at a frequency of said electrical signals, which is no larger than 1/10th of the impedance to the ground that would be seen at the frequency of said electrical signals from an upper end of the riser via the riser and the downhole metallic structure in absence of the noise suppression arrangement.
21. A downhole communication system for a subsea oil and/or gas well installation in which the subsea oil and/or gas well installation comprises: out of hole metallic structure comprising a riser running upwards away from a mudline; and downhole metallic structure running down into a well, the communication system comprising a downhole unit for downhole location in the subsea oil and/or gas well installation and a second unit, wherein the communication system is arranged to allow communication between the downhole unit and the second unit over a signal path at least part of which is provided by the downhole metallic structure such that, in use, data to be communicated between the downhole location and a surface is carried by electrical signals in the downhole metallic structure; and the communication system further comprises a noise cancellation arrangement arranged for sensing a noise signal generated in the out of hole metallic structure and arranged for applying a corresponding noise cancelling signal, determined in dependence on the noise signal, to the out of hole metallic structure or the downhole metallic structure to inhibit introduction of electrical noise into the downhole metallic structure from the riser.
22. A downhole communication system for communication between a first location and a second location in a subsea oil and/or gas well installation, the oil and/or gas well installation comprising: out of hole metallic structure comprising a riser running upwards away from a mudline, and downhole metallic structure running down into a well, wherein the downhole communication system is arranged so that at least part of a signal path for communications between the first location and the second location is provided by the downhole metallic structure such that, in use, data to be communicated between the first location and the second location is carried by electrical signals in the downhole metallic structure; and the downhole communication system further comprises a noise suppression arrangement arranged for diverting a noise signal generated in the out of hole metallic structure away from the downhole metallic structure, the noise suppression arrangement comprising at least one seawater electrode electrically connected to the out of hole metallic structure or the downhole metallic structure to create a current flow path to ground via the at least one seawater electrode, wherein the current flow path has an impedance, at a frequency of said electrical signals, which is no larger than 1/10th of the impedance to the ground that would be seen at the frequency of said electrical signals from an upper end of the riser via the riser and the downhole metallic structure in absence of the suppression arrangement.
23. A riser noise cancelling arrangement for use in the downhole communication system according to claim 1, the riser noise cancelling arrangement comprising current sensing means with a first input connectable to the out of hole metallic structure, a second input connectable to a reference location and an output connectable to the out of hole metallic structure or the downhole metallic structure for applying the noise cancelling signal to the riser in dependence on potential differences detected between the first input and the second input.
24. A method of installing a noise cancelling arrangement for use in the downhole communication system according to claim 1 in which the method comprises one of deploying the noise cancelling arrangement with the riser, retrofitting the noise cancelling arrangement to the riser, and retrofitting the noise cancelling arrangement to the riser at a seabed.
25. A downhole communication method for communication between a downhole location in an subsea oil and/or gas well installation and a second location, the oil and/or gas well installation comprising: out of hole metallic structure comprising a riser running upwards away from a mudline; and downhole metallic structure running down into a well, the communication method comprising steps of: using the downhole metallic structure as at least part of a signal path for communications between the downhole location and the second location so that data to be communicated between the downhole location and the second location is carried by electrical signals in the downhole metallic structure; and sensing a noise signal generated in the out of hole metallic structure and applying a corresponding noise cancelling signal, determined in dependence on the noise signal, to the out of hole metallic structure or the downhole metallic structure to inhibit introduction of electrical noise into the downhole metallic structure from the riser.
26. An installation for use in the downhole communication system according to claim 1, wherein the installation comprising the subsea oil and/or gas well installation, wherein the oil and/or gas well installation comprising the out of hole metallic structure comprising the riser running upwards away from the mudline and the downhole metallic structure running down into the well.
Description
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) The well installation comprises downhole metallic structure 1 leading down into the borehole in the formation F. It will be appreciated that the downhole structure 1 is shown only in highly schematic form in
(14) A well head 2 is provided at the seabed or mudline ML 6. Further in the situation shown in
(15) In the present well installation the communication system comprises a downhole unit 41, a surface or seabed unit 42, and an auxiliary surface unit 43 provided on the vessel V.
(16) The downhole unit 41 is arranged for applying electrical data carrying signals to the downhole metallic structure 1 such that these may be transmitted up the downhole metallic structure 1 and through the well head 2. The exact mechanism for injecting the data carrying signals onto the downhole metallic structure 1 is not of particular interest to the present ideas but, for example, these signals may be injected making use of spaced contacts at the downhole unit 41 which allow the downhole communication unit 41 to act as a dipole. Such communication units are commercially available, for example, from the applicant. It will be appreciated that different devices at different locations, including the use of repeater stations at appropriate locations may be used as downhole communication units in addition to or in alternative to the type of downhole unit 41 shown. Thus say, there may be communication with one or more lateral bore and the surface.
(17) At the well head 2 the surface unit 42 is able to detect the signals by virtue of monitoring the potential difference between the well head 2 and ground. In alternatives, different connection points could be used. For example, the surface unit 42 could be connected between the riser 3 and ground. Further where mention is made of connecting to the well head then, when present the connections might be made to the LMRP. Similarly in other types of installation the well head may be on a platform, i.e. at a well head deck, such that connections near the seabed are made to the metallic structure of the riser as this leaves the bore hole or any other appropriate structure at that region.
(18) Signals may then be communicated from the surface unit 42 to the auxiliary surface unit 43 via convenient means. For example, a cable connection 44 might be provided or signals may be transmitted over an acoustic link.
(19) As well as communicating signals from the downhole unit 41 towards the surface, signals may also be transmitted in the opposite direction. That is to say data which it is desired to send from the auxiliary surface unit 43 or surface unit 42 may be transmitted down the metallic structure 1 and picked up at the downhole communication unit 41.
(20) In the present techniques it is useful if the communication signals are applied and/or picked up by, respectively the application of, and detection of, potential difference between appropriately spaced locations. This helps ensure that communication is not compromised by the noise cancelling techniques.
(21) Similarly there may be communication between two spaced downhole locations without the signals necessarily being sent from or received at the surface. Control signals say may be sent from a downhole central unit to a downhole actuator.
(22) So far the communication arrangements described above are known and known to function effectively when a riser 3 is not connected to the well head 2. However, as mentioned in the introduction, when a riser 3 is connected to the well head 2, it becomes a significant source of noise which is then injected into the well head 2 and downhole metallic structure 1. In turn this can render signals sent by the downhole communication unit 41 undetectable by the surface unit 42. Similarly signals sent in the other direction can be adversely affected as can signals which are sent and received between two downhole locations. Thus, in the present communication system a noise cancellation arrangement 5 is provided to help counter the presence of the riser 3 and allow the effective detection of signals at the surface unit 42. As will be appreciated the noise cancellation system can also assist in the detection of signals downhole, including signals sent between two downhole locations.
(23) Different implementations of the noise cancellation arrangement 5 are envisaged and a first of these is shown in
(24)
(25) In alternatives however it should be noted that the output of the differential amplifier 51 may be connected to the riser 3 at the same location as one of the inputs 31, 32 if desired.
(26) The differential amplifier 51 also has its ground connected to a separate seawater electrode 57 which is remote from the riser 3 and remote from the metallic structure of the well installation in general. This serves to ensure that the differential amplifier 51 is able to operate around the desired zero point.
(27) The differential amplifier 51 comprises an input pre-amplifier 52 having one of its inputs connected to the riser at the first connection point 31 and its other input connected to the riser at the second connection point 32. Thus the input pre-amplifier 52 is arranged for detecting noise in the riser 3 due to differences seen between its inputs. The output of the pre-amplifier 52 is connected via a band pass filter 53 to a power amplifier 54. The output of the power amplifier 54 is connected to the third connection point 33 on the riser 3 and acts as the output of the differential amplifier 51.
(28) Batteries 55 are provided in the present noise cancellation arrangement as a power source.
(29) The power amplifier 54 serves to amplify the output of the input pre-amplifier 52 so as to apply a noise cancelling signal to the riser 3 via the third connection point 33 based on the noise signal detected by the input pre-amplifier 52.
(30) The band pass filter 53 is arranged to have a passband which corresponds to a frequency range over which it is desired to cancel noise signals. In the present embodiment the passband of the band pass filter 53 is 0.1 Hz to 10 Hz. This passband is chosen so that cathodic protection currents flowing in the riser are left unaffected whilst noise signals at frequencies which are used in the communication system between the downhole unit 41 and the surface unit 42 are cancelled. By filtering over this range, and cancelling noise only in the frequency range of interest, energy can be saved.
(31) As will be explained in more detail below, other band pass filter arrangements may be used. For example a low pass filter may be provided separately from a high pass filter to give band pass functionality. A low pass filter may be provided in place of the band pass filter 53 and a high pass filter provided at the input to the differential amplifier say, in the form of a transformer arrangement or as series capacitor. Alternatively, a dc restoration circuit may be used.
(32) The current sensing means, i.e. in this case, the differential amplifier 51 including the batteries 55 may be housed in a noise cancellation unit which can be mounted to the riser 3 at an appropriate location in, for example, a clam shell mounted housing.
(33) With the first noise cancellation arrangement shown in
(34) When the noise cancellation arrangement is in operation, the output of the noise cancellation arrangement, that is, the output of the differential amplifier 51 acts as a third connection in which current can flow relative to a “node” that can be considered to exist at the point where the output of the differential amplifier 51 is galvanically connected to the metallic structure. According to Kirchhoff's current law the sum of currents flowing into a circuit node is zero. Thus the sum of the currents flowing down the riser 3 to the connections point, up the metallic structure to the connection point, and into the connection point from the output of the noise cancellation arrangement 5 sum to zero.
(35) Thus the aim in the present systems is to arrange the current flow in the output of the noise cancellation circuit to be equal in magnitude to that flowing in the portion of the out of hole structure above the connection point such that none of the signal from the portion of the out of hole structure above the connection point is seen below the connection point. The noise signal can be considered diverted into the third connection where appropriate currents flow through the cancellation arrangement to ground via the seawater electrode 57 (or vice versa depending on the instantaneous sign of the signal).
(36) In practice of course perfect cancellation is unlikely to be achieved. Thus with the present system the current flow in the output of the noise cancellation circuit may be substantially equal in magnitude to that flowing in the portion of the out of hole structure above the connection point, or tend towards being equal in magnitude.
(37)
(38) Thus in this case, the noise cancellation arrangement is arranged nearer to the mudline/seabed ML, and well head 2. In this instance the noise cancellation arrangement 5 may comprise a noise cancellation unit which is housed in a seabed basket, disposed on the seabed. Further the connections between the differential amplifier 51 and the riser 3 are made by one or more snatch connectors so that the noise cancellation unit may be disconnected from the riser 3 should this need to be guillotined off and removed in an emergency.
(39)
(40) It will be clear that the reference electrode 56 is separate from and for providing a different function from the seawater electrode 57. Whilst in theory these electrodes could be connected together in some way, this is not the intention and very much not preferred. The reference electrode 56 is there to provide a voltage reference with no or minimal current flowing. On the other hand the seawater electrode 57 is a ground return for the amplifier which will have the noise cancellation current flowing through it. Thus the seawater electrode 57 will tend not to be at ground potential due to impedance to earth. If the seawater electrode 57 was very large and thus had very low impedance to earth it would become more tolerable to have one structure acting as both the reference electrode 56 and the seawater electrode 57.
(41) The arrangement shown in
(42)
(43) In this case the differential amplifier comprises a low pass filter 53′ in place of the band pass filter 53 of the arrangement in
(44) As will be seen, in this case the input capacitor 58 is provided in series between one input to the differential amplifier 51 and the remainder of the differential amplifier. Hence the capacitor 58 is connected in series between one input of the pre-amplifier 52 and the respective connection point to the metallic structure 2,3 of the well.
(45)
(46) In this case the differential amplifier comprises a low pass filter 53′ in place of the band pass filter 53 of the arrangement in
(47) As will be seen, in this case the input transformer 59 has a first winding 59a (for connection to, and in
(48) The transformer 59 decouples the differential amplifier 51 from the metallic structure as far as dc signals (ie non-time varying signals) are concerned. Similar complete dc decoupling could also be achieved using a respective series capacitor on each input of the differential amplifier 51.
(49) That said it will also be appreciated that filtering (high, low, band) is not essential and one or more aspect of filtering can be omitted if desired.
(50)
(51) Note that at least with the arrangement of
(52)
(53) When the noise cancellation arrangement is situated conveniently relative to a source of mains power then mains power may be used in place of the batteries 55 shown in the cancellation arrangement above. Thus, for example, if the noise arrangement is close to the vessel, mains power from the vessel may be used. Thus say in the installation shown in
(54) In a further alternative two cancellation arrangements may be used together on one well installation, and thus say there may be two cancellation units provided at different locations. In a particular example, a first cancellation arrangement as shown in
(55) More generally the system may comprise two cancellation arrangements used together on one well installation with a first cancellation arrangement for applying a first noise cancellation signal to the out of hole structure at a first location and a second cancellation arrangement for applying a second noise cancellation signal to the out of hole structure or the downhole structure at a second location which is spaced from the first location. The first and second locations will typically be chosen such that at least part of the axial extent of the riser is disposed between the two locations. The first and second locations might say be towards opposite ends of the riser (with the signals either applied to the riser itself or adjoining structure—eg the vessel or wellhead), or one might be towards an end and another at an intermediate point, say towards a mid point, along the length of the riser.
(56) The provision of two cancellation arrangements may improve effectiveness and/or reduce the power requirements for at least one of the arrangements. This can be particularly useful if one arrangement is mains powered and the other is battery powered. Thus say, a first cancellation arrangement closer to the surface may be mains powered and a second cancellation arrangement closer to the seabed may be battery powered. Thus initial cancellation may take place near the water surface using the first cancellation arrangement and cancellation of noise picked up in the riser between the two cancelation arrangements may be carried out by the second arrangement.
(57) The above examples have shown well installations with a floating platform (or vessel V) supporting the riser 3 and with a well head 2 provided at the seabed. As alluded to above the present ideas and techniques are equally applicable in situations where there is no well head at the seabed but rather say the well head is located on a well head deck of a fixed platform. Such platforms are typically a jack-up platform or Tension Leg Platform (TLP).
(58)
(59) Notwithstanding these differences in structure, the installation of
(60) Thus in
(61)
(62) Here at least one (and in this embodiment two) large area seawater electrodes 57′ is electrically connected to the riser 3 via a connection point 3b. The electrode 57′ is designed to offer a very low impedance to ground. As an example an electrode having an area of say 200 m.sup.2 may be provided offering an impedance to ground of say 0.005 ohms. In one implementation this electrode might be formed as a sleeve provided over and insulated from the riser 3.
(63) Such a large area electrode 57′ can divert a significant proportion of current out of the riser 3. Where this is noise current, this is advantageous. Looked at another way, the aim is that ground acts as a current source and current sink to in effect allow suppression of the noise seen in the riser 3 via the connections to the riser.
(64) The or each passive suppression arrangement 5′—ie electrode 57 and connection may preferably be provided closer to the water surface than the seabed. This is because the arrangement 5′ will also sink desired communication signals and the receiver in the surface unit (not shown) at the seabed will be detecting the potential difference drop across the combination of the riser 3 portion as far as the connection point 3b of the electrode 57′ and the impedance to ground offered by the electrode 57′. Thus if the electrode 57′ and its connection are close to the seabed there will be very small impedance to ground and a correspondingly small signal to detect.
(65) In an alternative, as well as a passive noise suppression arrangement 5′ as defined above, the well installation of
(66) In any of the above arrangements, filtering may be used as described in more detail above to help preserve desired signals and/or avoid waste of energy. Thus for example, the passive arrangement may comprise a high pass filter (this might be a series, de-coupling, capacitor to ensure that dc signals provided for cathodic protection purposes are not lost via the large seawater electrode 57.
(67) As will be clear this type of passive system could also be used with a fixed platform type of installation as shown in