Lighting module
11674645 · 2023-06-13
Assignee
Inventors
- Peter Hubertus Franciscus Deurenberg (S-Hertogenbosch, NL)
- Herman Johannes Gertrudis GIELEN (VALKENSWAARD, NL)
- Jimmy Peet (Helmond, NL)
Cpc classification
F21V23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K1/189
ELECTRICITY
F21V19/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K1/028
ELECTRICITY
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S4/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S4/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention provides an improved lighting module, the lighting module comprising an elongated carrier and a flexible circuit. The flexible circuit comprises a first section accommodating a plurality of LED light sources, a second section, and a connector for receiving power to power said plurality of LED light sources; wherein the connector is accommodated in the second section for receiving power to power said plurality of LED light sources and extends at least partly in the first section. The elongated carrier comprises first end-face and a second end-face, and extending there between comprises a first elongated main surface and a second elongated main surface, the second elongated main surface being opposite to said first elongated main surface; wherein the first section of the flexible circuit is connected to said first elongated main surface, and wherein the second section of the flexible circuit is connected to said second elongated main surface.
Claims
1. A lighting module comprising an elongated carrier and a flexible circuit; wherein the flexible circuit comprises a first section accommodating a plurality of LED light sources, a second section and a connector; wherein the connector is embedded in a circuitry of the flexible circuit and is accommodated in the second section for receiving power to power said plurality of LED light sources and for providing control commands to the plurality of LED light sources, wherein the connector extends at least partly in the first section; wherein the elongated carrier comprises first end-face and a second end-face, and extending therebetween comprises a first elongated main surface and a second elongated main surface, the second elongated main surface being opposite to said first elongated main surface; wherein the flexible circuit is folded around the second end-face, and wherein the second end-face comprises a recess, such that the fold is entirely comprised within the recess; wherein the first section of the flexible circuit is connected to said first elongated main surface, and wherein the second section of the flexible circuit is connected to said second elongated main surface; and wherein the elongated carrier comprises a cross-section comprising a curvature for improving the bending stiffness of the lighting module and for thereby reducing a deflection of the lighting module in its elongated direction.
2. The lighting module according to claim 1, wherein the elongated carrier comprises a length, the length being defined as the shortest distance between the first end-face and the second end-face, the length being at least 50 centimeters.
3. The lighting module according to claim 1, wherein the elongated carrier comprises at least one rim arranged on the first elongated main surface, wherein the at least one rim extends continuously between the first end-face and the second end-face.
4. The lighting module according to claim 3, wherein the at least one rim comprises a connection means for optics.
5. The lighting module according to claim 3, wherein the at least one rim serves as a lightguide, a reflector or a mixing wall.
6. The lighting module according to claim 1, wherein the elongated carrier is made of a material being one of: a metal, a ceramic, a polymer, or a combination thereof.
7. A method of electrically connecting a lighting module according to claim 1 with a connecting unit comprising a connecting area and a slot, the method comprising: receiving and/or detachably fixating the connector of the lighting module in said slot; electrically connecting the connector of the lighting module with the connecting area of the connecting unit.
8. The lighting device according to claim 1, wherein the second elongated main surface is a single surface with no discontinuities.
9. A lighting device comprising at least one lighting module and at least one connecting unit comprising a connecting area; wherein the light module includes, an elongated carrier and a flexible circuit; wherein the flexible circuit comprises a first section accommodating a plurality of LED light sources, a second section and a connector; wherein the connector is embedded in a circuitry of the flexible circuit and is accommodated in the second section for receiving power to power said plurality of LED light sources and for providing control commands to the plurality of LED light sources, wherein the connector extends at least partly in the first section; wherein the elongated carrier comprises first end-face and a second end-face, and extending therebetween comprises a first elongated main surface and a second elongated main surface, the second elongated main surface being opposite to said first elongated main surface; wherein the flexible circuit is folded around the second end-face, and wherein the second end-face comprises a recess, such that the fold is entirely comprised within the recess; wherein the first section of the flexible circuit is connected to said first elongated main surface, and wherein the second section of the flexible circuit is connected to said second elongated main surface; and wherein the elongated carrier comprises a cross-section comprising a curvature for improving the bending stiffness of the lighting module and for thereby reducing a deflection of the lighting module in its elongated direction; and, wherein each of the at least one connecting unit is configured to electrically connect a respective connector of the at least one lighting module with the connecting area.
10. The lighting device according to claim 9, wherein the connecting unit comprises a slot for receiving and/or detachably fixating the at least one lighting module.
11. The lighting device according to claim 9, further including at least two light modules; a first respective lighting module including a first end-face, and a second respective lighting module including a first end-face and a second end-face; wherein the first end-face of a first respective lighting module abuts with the second end-face of a second respective lighting module.
12. A method of manufacturing a lighting module comprising a flexible circuit having a connector embedded in a circuitry of the flexible circuit and an elongated carrier, wherein the elongated carrier comprises first end-face and a second end-face, and extending therebetween comprises a first elongated main surface and a second elongated main surface, the second elongated main surface being opposite to said first elongated main surface, wherein the second end-face comprises a recess; wherein the method comprising: connecting a first section of a flexible circuit to the first elongated main surface of the elongated carrier, wherein the first section accommodates a plurality of LED light sources; folding the flexible circuit around the second end-face of the elongated carrier, such that the fold is entirely comprised within the recess; connecting a second section of the flexible circuit to the second elongated main surface of the elongated carrier, wherein the second section accommodates the connector for receiving power to power said plurality of LED light sources and for providing control commands to the plurality of LED light sources, wherein the connector extends at least partly in the first section; and wherein the elongated carrier comprises a cross-section comprising a curvature for improving the bending stiffness of the lighting module and for thereby reducing a deflection of the lighting module in its elongated direction.
13. The method according to claim 12, wherein the method comprising: cutting said flexible circuit from a flexible circuit strip prior to the step of connecting.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be further elucidated by means of the schematic non-limiting drawings:
(2)
(3)
(4)
(5)
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(7)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(8) As mentioned, the present invention provides an improved and/or cost reduced lighting module for line-lighting applications. Such a module does not have undesired interruptions in the line of light, because the connector of the lighting module is located at a surface opposite to the surface having the plurality of LED light sources. Therefore, the module may easily be fitted and/or mounted to e.g. a luminaire or a troffer via the surface having the connector, while still keeping an uninterrupted continuous line of light via the surface having the LED light sources.
(9)
(10) The lighting module 10 comprises an elongated carrier 11 comprising a first end-face 16 and a second end-face 17. Extending between the first end-face 16 and the second end-face 17 are a first elongated main surface 18 and a second elongated main surface 19. Here, the elongated carrier 11 is plate-shaped, but may alternatively comprise another cross-section, such as e.g. I-shaped, H-shaped, L-shaped, U-shaped, etc. Furthermore, the second elongated main surface 19 and the first elongated main surface 18 are opposite to each other.
(11) Here, the elongated carrier 11 is made of aluminum. Alternatively, the elongated carrier may be made of any other metal, a ceramic, a polymer, or a combination thereof. The dimensions of the elongated carrier 11 are chosen such that it may serve as a standard module in industry. The length of the elongated carrier 11, which length is being defined as the shortest distance between the first end-face 16 and the second end-face 17, is 56 centimeters (for convenience, not the complete length is depicted in the figures). Thus, the length corresponds to a 2 ft LED module. Alternatively, said length may be at least 100 centimeters, at least 50 centimeters, at least 150 centimeters, or for example 200 centimeters. Here, the height of the elongated carrier 11 is 1.5 millimeter. In examples, said height may be between 0.5 millimeter and 3 millimeters. The width of the elongated carrier 11, which is defined as the shortest distance of the first elongated main surface 18 perpendicular to the length of the elongated carrier 11, is 1.5 centimeters. Alternatively, the width of the elongated carrier may for example be at most 3 centimeters, or at most 4 centimeters.
(12) Due to these dimensions and choice of material, the elongated carrier 11 is sufficiently rigid/stiff. As mentioned before, the proposed lighting module 10 may be advantageous in the field of lighting, especially in line-lighting applications, which field of lighting moves towards easily replaceable and exchangeable line-lighting applications in the field. Replacement of lighting modules comprising an elongated shape may be cumbersome whenever the lighting module deflects under its own weight. Therefore, it may be advantageous that a lighting module comprises sufficient bending stiffness, as demonstrated here. The bending stiffness of the elongated carrier 11, which is defined as the height the second end-face 17 deflects when the first end-face 16 is fully constrained in all its degrees of freedom. Here, said deflection is not greater than 5 centimeters. Said deflection may be reduced by alternatively introducing a curvature in the cross-sectional profile of the plate-shaped elongated carrier, for example a curvature of 20 degrees.
(13) Yet alternatively, not-depicted, said bending stiffness may be obtained by introducing rims to the elongated carrier. Thus, the elongated carrier may comprise at least one rim arranged on the first elongated main surface, wherein the at least one rim extends continuously between the first end-face and the second end-face. The rims may additionally serve as a connection means for e.g. optics or for mounting the lighting module, or serve as a lightguide, reflector or mixing wall.
(14) Referring to
(15) Still referring to
(16) The first section 13 of the flexible circuit 12 is connected to said first elongated main surface 18. The second section 14 is connected to said second elongated main surface 19. Said connection may e.g. be by adhesive or other alternative conventional types of bonding. Therefore, by this very configuration, a plurality of LED light sources 15 will be present at the first elongated main surface 18 of the elongated carrier 11 for providing line-lighting continuously between the first end-face 16 and second end-face 17, whereas said connector (arranged for powering said LED light sources 15, or alternatively to provide control means or control data) will be present at the second elongated main surface 19 of the elongated carrier 11 and thereby not interrupting the line-lighting provided by said LED light sources 15 along the first elongated main surface 18 of the elongated carrier 11. Hence, the present invention may provide an advantageous and improved lighting module 10 for line-lighting applications.
(17) Furthermore, still referring to
(18)
(19) Here, the flexible circuit 32 comprises a first section 33 accommodating a plurality of LED light sources 35, a second section 34 accommodating a connector 40 for receiving power to power the plurality of LED light sources, a third section 45 accommodating a further connector 42 for receiving power to power the plurality of LED light sources. The first section 33 of the flexible circuit 32 is connected to said first elongated main surface 38, and the second section 34 of the flexible circuit 32 and the third section 45 of the flexible circuit 32 are both connected to said second elongated main surface 39. Here, the first section 33 of the flexible circuit 32 is located between said second section 34 and said third section 45. The flexible circuit 32 is therefore a strip which is partitioned into three parts, having their own electrical purpose/task/functioning. Here, said connector 40 and said further connector 42 are electrodes embedded in the circuitry of the flexible circuit.
(20) Referring to
(21) Still referring to
(22) Thus, both the connector 40 as well as the further connector 42 are arranged to receive power to power said plurality of LED light sources, whereas only one of those or both may be powering the LED light sources when in operation. Hereby, a lighting module is established which is capable of being connected to receive power via either the first connector, the second connector, or both. Mounting and operability is hence facilitated. Moreover, whenever a first connector fails within e.g. a troffer, the lighting module may easily be detached from the troffer, rotated, and mounted again in the troffer with the second connector performing the function of the failed first connector.
(23)
(24) Similarly, as before, the flexible circuit 51 also comprises a first section 53 accommodating a plurality of LED light sources 55 and a second section 54 accommodating a connector 60 for receiving power to power the plurality of LED light sources 55. The LED light sources 55 are arranged on the lighting module 50 in two lines next to each other. Said first section 53 and said second section 54 are part of the circuitry layer of the flexible circuit 51, whereas the elongated carrier 51 is part of the reinforcing layer (hence not containing any electronic/circuitry function) of the flexible circuit 52. The first section 53 of the flexible circuit 52 is connected to a first elongated main surface 58 of the elongated carrier 51. The second section 54 of the flexible circuit 52 is connected to said second elongated main surface 59. The first section 53 accommodates a plurality of LED light sources, but may alternatively host other components in the circuitry required to control or drive for example the LED light sources. The second section 54 accommodates a connector 60, which is an electric track with electrodes embedded within the circuitry of the flexible circuit 52. The connector (i.e. the electric track) extends at least partly in the first section.
(25) The cross-section of the elongated carrier 51 comprises a curvature for improving the stiffness of the lighting module 50. The curvature comprises an angle of 110 degrees, but may alternatively be an angle between 50 degrees and 150 degrees. Thereby, the deflection of the lighting module 50 in elongated direction is reduced. Namely, the deflection of the second end-face in respect to the first end-face (which is constrained in all its degrees of freedom) is not greater than 5 centimeters.
(26) Furthermore, still referring to
(27)
(28) Furthermore, the housing 101 comprises and/or accommodates a further lighting module 81 and a corresponding further connecting unit 90. As the lighting modules may be standardized, the lighting modules and connecting units may be interchangeable and compatible with each other. Hence, the lighting device 100 and its housing 101 comprise, in this example, two lighting modules 80, 81 mounted therein. Alternatively, any other applicable number of lighting modules may be mounted into the lighting device. Here, the further lighting module 81 is also similarly detachably fixated to its respective connecting unit 91 by means of a slot (not depicted) comprised by the further connecting unit 91. Consequently, the lighting modules 80, 81 may be easily attached and/or detached to/from the lighting device 100, which facilitates the replaceability or serviceability of the lighting device 100.
(29) Referring to
(30) Still referring to
(31) Thus, the present invention provides an improved lighting module, which may be more easily mounted in a lighting device such as e.g. a luminaire or a troffer. Since the connector 90 of the lighting module 80 is located at the respective second elongated main surface 105 opposite to the first elongated main surface 106 having the plurality of LED light sources 110, the lighting module 80 may easily be fitted and/or mounted via said second elongated main surface 105 having respectively the connector 90, while still keeping an uninterrupted continuous line of light via the first elongated main surface 106 having the plurality of LED light sources 110. The same applies to the further lighting module 91 mutatis mutandis.
(32) Thus, the lighting device 100 accommodates a plurality of lighting modules 80, 81, which are arranged back to back. Here, each module 80, 81 has its own respective connecting unit 90, 91. Alternatively, at least one connecting unit may be configured to electrically connect the connector of a respective first lighting module and the connector of a respective second lighting module with its connecting area.
(33) Still referring to
(34) Moreover, each lighting module according to the present invention may be comprised within a lighting device comprising a connecting unit.
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(36)