Decorative coating having increased IR reflection
11673826 · 2023-06-13
Assignee
Inventors
- Yvonne MENKE-BERG (Wiesbaden, DE)
- Vera STEIGENBERGER (Bischofsheim, DE)
- Adam O'ryan (Sweetwater, TN, US)
- Matthew MOOSE (Sweetwater, TN, US)
- Michael SCHWALL (Knoxville, TN, US)
- Stephanie Mangold (Klein-Winternheim, DE)
- Matthias Bockmeyer (Mainz, DE)
Cpc classification
C03C3/078
CHEMISTRY; METALLURGY
C03C11/007
CHEMISTRY; METALLURGY
F24C15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C03C17/007
CHEMISTRY; METALLURGY
C03C8/02
CHEMISTRY; METALLURGY
C03C8/14
CHEMISTRY; METALLURGY
C03C3/083
CHEMISTRY; METALLURGY
C03C2207/00
CHEMISTRY; METALLURGY
C03C10/0027
CHEMISTRY; METALLURGY
C03C3/087
CHEMISTRY; METALLURGY
C03C2204/00
CHEMISTRY; METALLURGY
C03C17/008
CHEMISTRY; METALLURGY
C03C10/0018
CHEMISTRY; METALLURGY
International classification
C03C17/00
CHEMISTRY; METALLURGY
C03C10/00
CHEMISTRY; METALLURGY
C03C3/078
CHEMISTRY; METALLURGY
C03C3/083
CHEMISTRY; METALLURGY
C03C3/087
CHEMISTRY; METALLURGY
C03C8/02
CHEMISTRY; METALLURGY
C03C8/14
CHEMISTRY; METALLURGY
Abstract
A coated glass or glass ceramic substrate includes a substrate with a surface area and a coating on that surface area. The coating includes a glass matrix and IR-reflecting pigments. The IR-reflecting pigments have a TSR value of at least 20%, as determined according to ASTM G 173. The coating, at a wavelength of 1500 nm, exhibits a remission of at least 35%, as measured according to ISO 13468.
Claims
1. A coated glass or glass ceramic substrate, comprising: a substrate with a surface area; and a coating on the surface area in a laterally patterned form with a layer thickness from 3 to 35 μm and covering at least 60% of an entirety of the surface area, the coating including a glass matrix and IR-reflecting pigments, wherein the IR-reflecting pigments have a TSR value of at least 20%, as determined according to ASTM G 173, wherein, at a wavelength of 1500 nm, the coating exhibits a remission of at least 35%, as measured according to ISO 13468, wherein the surface area has no other coating containing conductive oxides selected from a group consisting of indium tin oxide, fluorine tin oxide, aluminum zinc oxide, and antimony tin oxide, wherein the IR-reflecting pigments comprise particles with a size distribution having a d50 value in a range from 0.5 μm to 2 μm, and wherein the laterally patterned form comprises a raster or dot pattern.
2. The coated glass or glass ceramic substrate of claim 1, wherein the surface area has no other coating containing any conductive oxides.
3. The coated glass or glass ceramic substrate of claim 1, wherein the substrate has no other coating containing any conductive oxides.
4. The coated glass or glass ceramic substrate of claim 1, wherein at least 65% of the surface area is coated with the coating.
5. The coated glass or glass ceramic substrate of claim 1, wherein, in a wavelength range from 1500 nm to 2500 nm, the coating exhibits a remission of at least 35%, as measured according to ISO 13468.
6. The coated glass or glass ceramic substrate of claim 1, wherein the IR-reflecting pigments comprise particles having a specific surface area in a range from 1.1 to 8 m.sup.2/g.
7. The coated glass or glass ceramic substrate of claim 1, wherein the TSR value is at least 25%.
8. The coated glass or glass ceramic substrate of claim 1, wherein the IR-reflecting pigments are selected from a group consisting of a chromium containing iron oxide, a chromium containing hematite, a chromium containing spinel, and any combinations thereof.
9. The coated glass or glass ceramic substrate of claim 1, wherein the coating has a content of less than 500 ppm of conductive oxides.
10. The coated glass or glass ceramic substrate of claim 1, wherein the coating comprises closed pores.
11. The coated glass or glass ceramic substrate of claim 10, wherein the coating is resistant to temperatures greater than 400° C.
12. The coated glass or glass ceramic substrate of claim 10, wherein the coating is substantially inorganic.
13. The coated glass or glass ceramic substrate of claim 10, wherein, in a temperature range from 20° C. to 700° C., the coating and the substrate have coefficients of thermal expansion that do not differ from one another by more than 4*10.sup.−6/K.
14. The coated glass or glass ceramic substrate of claim 1, wherein the substrate is selected from a group consisting of a soda-lime glass, a borosilicate glass, and a thermally toughened glass.
15. The coated glass or glass ceramic substrate of claim 1, wherein the glass matrix comprises 8 to 70 wt % of bismuth oxide and/or 0.1 to 0 wt % of zinc oxide.
16. The coated glass or glass ceramic substrate of claim 1, wherein the glass matrix comprises a glass composition, in wt %: TABLE-US-00018 SiO.sub.2 30-75, Al.sub.2O.sub.3 0-25, B.sub.2O.sub.3 0-30, Li.sub.2O 0-12, Na.sub.2O 0-25, CaO 0-12, MgO 0-9, BaO 0-27, SrO 0-4, ZnO 0-35, Bi.sub.2O.sub.3 0-5, TiO.sub.2 0-10, ZrO.sub.2 0-7, As.sub.2O.sub.3 0-1, Sb.sub.2O.sub.3 0-1.5, F 0-3, Cl 0-1, and H.sub.2O 0-3.
17. The coated glass or glass ceramic substrate of claim 1, wherein the glass matrix comprises a glass composition, in wt %: TABLE-US-00019 SiO.sub.2 6-65, Al.sub.2O.sub.3 0-20, B.sub.2O.sub.3 0-40, Li.sub.2O 0-12, Na.sub.2O 0-18, K.sub.2O 0-17, CaO 0-17, MgO 0-12, BaO 0-38, SrO 0-16, ZnO 0-70, TiO.sub.2 0-5, ZrO.sub.2 0-5, B.sub.i2O.sub.3 0-75, CoO 0-5, Fe.sub.2O.sub.3 0-5, MnO 0-10, CeO.sub.2 0-3, F 0-3, Cl 0-1, and H.sub.2O 0-3.
18. The coated glass or glass ceramic substrate of claim 1, wherein the IR-reflecting pigments are present in the coating in a proportion from 15 to 55 wt % and/or wherein the glass matrix is present in the coating in a proportion of from 45 to 85 wt %.
19. The coated glass or glass ceramic substrate of claim 1, wherein the IR-reflecting pigments comprise at least a first and a second IR-reflecting pigment, wherein the second IR-reflecting pigment is selected from a group consisting of a cobalt chromite spinel, an indium manganese yttrium oxide, a niobium sulfur tin zinc oxide, a tin zinc titanate, a cobalt titanate spinel, and any combinations thereof, and/or the second IR-reflecting pigment is present in the coating in a proportion from 0.75 to 18.5 wt %.
20. The coated glass or glass ceramic substrate of claim 1, wherein the coating is directly on the surface area of the substrate.
21. The coated glass or glass ceramic substrate of claim 1, wherein the substrate is configured as a door of a cooking oven or a viewing window of a fireplace.
22. An oven door, comprising: an inner glass sheet; and an outer glass sheet, wherein the outer glass sheet is a coated glass or glass ceramic substrate comprising: a substrate with a surface area; and a coating on the surface area in a laterally patterned form with a layer thickness from 3 to 35 μm and covering at least 60% of an entirety of the surface area, the coating including a glass matrix and IR-reflecting pigments, wherein the IR-reflecting pigments have a TSR value of at least 20%, as determined according to ASTM G 173, wherein, at a wavelength of 1500 nm, the coating exhibits a remission of at least 35%, as measured according to ISO 13468, wherein the surface area has no other coating containing conductive oxides selected from a group consisting of indium tin oxide, fluorine tin oxide, aluminum zinc oxide, and antimony tin oxide, wherein the IR-reflecting pigments comprise particles with a size distribution having a d50 value in a range from 0.5 μm to 2 μm, and wherein the laterally patterned form comprises a raster or dot pattern.
23. The oven door of claim 22, wherein the coating on the outer glass sheet faces towards the inner glass sheet.
24. The oven door of claim 22, further comprising an intermediate glass sheet between the inner and outer glass sheets, wherein the intermediate glass sheet is the coated glass or glass ceramic substrate.
25. The oven door of claim 24, wherein the surface area of the intermediate glass sheet has the coating on both sides of the intermediate glass sheet facing the inner and outer glass sheets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
(2) The invention will now be described in more detail by way of exemplary embodiments and with reference to the figures, wherein:
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DETAILED DESCRIPTION
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(25) The making of the coated substrate as shown in
(26) For producing the coated substrate shown in
(27) TABLE-US-00009 TABLE 1 IR-reflecting pigments and comparative example 5 Color Code BET Mean size TSR Pigment Composition Density (m.sup.2/g) (d50) (μm) (%) 1 CI Brown 29 - chromium iron oxide 5.2 1.9 1.1-1.6 25 1 2 CI Brown 29 - chromium iron oxide 5.4 2.9 0.97-1.2 27 2 3 CI Green 17 chromium green-black 5.2 2.7 1.1-1.4 25 hematite 4 CI Brown 29 - chromium iron oxide 5.1 3 1.11-1.3 29 3 5 CI Black 30 chromium iron nickel 5.3 3 1.1 13 black spinel
(28) For producing the glass powder or glass frit, the individual glass constituents are mixed, melted, and the molten glass is quenched, and a glass powder with the desired particle size and particle size distribution is obtained by grinding processes. The glass powder (layer-forming glass component) may have very different compositions. Numerous glass compositions are known, which cover a range of softening points from approximately 500° C. to 1000° C., adapted to the deformation temperature of the substrate to be coated.
(29) Table 2 shows some glass compositions or glass powders that have been found to be particularly advantageous.
(30) TABLE-US-00010 TABLE 2 Properties of the glass powders of different exemplary embodiments Glass No. Composition wt % 1 2 3 4 5 6 7 8 9 10 Li.sub.2O 0.1 0.2 3.1 0.8 4.4 1.3 4 3.1 4.4 Na.sub.2O 3.3 10.1 2.4 0.2 10 18.8 0.2 K.sub.2O 0.6 1.5 1.7 0.5 0 MgO 1.7 0.1 1 1.7 CaO 0.0 2.0 0.5 0.2 3 0.9 2 SrO 2.3 BaO 1.1 ZnO 9.6 28.0 3.4 0.1 8 8.5 2.2 B.sub.2O.sub.3 4.9 15.8 16.7 21.9 22.8 7.2 18 13.1 16.7 23.1 Al.sub.2O.sub.3 0.2 1.6 16.6 5.1 7.2 3.3 5 1 16.6 5.9 SiO.sub.2 27.0 36.0 54.4 63.4 56.0 21.2 50 50.9 54.3 57 P.sub.2O.sub.5 0.0 TiO.sub.2 2.2 5.2 0.1 1 6.3 ZrO.sub.2 0.8 1.3 2 0.5 1.1 SnO.sub.2 Bi.sub.2O.sub.3 52.0 0.1 10.0 64 9.4 F 0.2 0.9 2.2 Cl 0.8 0.5 Total 100 100 100 100 100.60 100 100 100 100.00 100 Properties glassy Transition temperature Tg ° C. ~480 550 430 474 445 490 536 578 478 Softening point SP (10.sup.7.6 dPa .Math. s) ° C. ~560 750 715 660 548 594 644 755 698 Thermal expansion α.sub.20/300 10.sup.−6/K ~12 4.40 4.1 4.8 7.3 8.6 9.7 4.4 4.8 Density g/cm.sup.3 ~2.9 2.40 2.21 2.41 4.52 2.48 2.69 2.41 2.43
(31) The glass powders listed in Table 2 have proven to be particularly advantageous with regard to processability during the process of making the coated substrate and also with regard to the optical, mechanical, and chemical properties of the corresponding coating.
(32) What is relevant, for example, in order to ensure good processability is the softening point (T.sub.SP_glass_powder) of the glass, since for flowing so as to smooth out, i.e. for producing the coating from the applied paste, the firing temperature has to equal at least the softening point SP of the glass powder. The softening point SP is the temperature at which the glass has a viscosity of 10.sup.7.6 dPa.Math.s. Depending on the geometry of the glass sheet and the heating process, deformations of glass substrates, for example, have been observed already clearly below their SP. The flowing of the glass component so as to smooth out into a layer is necessary to ensure the required chemical, physical, mechanical, and optical properties. Flowing so as to smooth out is also necessary for fixing the added pigments and other fillers or additives.
(33) Furthermore, properties such as chemical resistance to acids and bases or to hydrolytic attacks as well as cleanability and scratch resistance are important selection criteria. The glasses listed in Table 2 meet these requirements in a particularly advantageous manner.
(34) Coatings 1 to 8 listed in Table 3 were obtained from the pigments and glass powders listed in Tables 1 and 2. Example 9 is a comparative example.
(35) TABLE-US-00011 TABLE 3 Table 3: Exemplary embodiments 1 to 8 and comparative example Example 1 2 3 4 5 transparent transparent transparent transparent transparent floated soda- floated soda- floated soda- floated soda- floated soda- Substrate Unit lime glass lime glass lime glass lime glass lime glass LAYER COMPOSITION Glass (glass # 1 (80 vol %) 2 (80 vol %) 1 (90.5 vol %) 2 (80 vol %) 1 (80 vol %) from table 1) Pigment (pigment # 1 (20 vol %) 1 (20 vol %) 2 (9.5 vol %) 2 (20 vol %) 3 (20 vol %) from table 2) Coating screen screen screen screen screen printing printing printing printing printing Medium Pasting ratio weight 10:3.7 10:2.5 10:3.7 10:2.5 10:3.7 (powder:organics) Screen mesh 77 77 77 77 77 Firing laboratory laboratory laboratory laboratory laboratory oven oven oven oven oven Firing conditions ° C./min 680/15 680/15 680/15 680/15 680/15 temperature/time PROPERTIES OF COATED SUBSTRATE - SINGLE PRINT Sclerometer test 10N ok ok ok ok ok Tightness against ok ok ok ok ok ingress of fluids Layer thickness 11.7 11.3 13.0 13.7 15.3 [±1 μm) Optical thickness 2.8 4.5 3.0 4.8 3.0 Gloss (60°) 58 16 46 10 76 L*a*b* (SCE; on color 11.41/ 28.07/ 12.99/ 28.3/ 9.52/ side; black background) 2.99/0.38 0.66/−1.6 2.17/−0.15 0.47/−1.38 2.04/0.6 Temperature measured ° C. 101.4 107.5 107.5 106.7 103.8 after heating with IR lamp for 10 min PROPERTIES OF COATED SUBSTRATE - DOUBLE PRINT Sclerometer test 10N ok ok ok ok ok Tightness against ok ok ok ok ok ingress of fluids Layer thickness 28.0 25.0 25.7 24.7 27.7 [±1 μm) Optical thickness 5.4 4.9 5.7 4.85 6.01 Gloss 43 13 34 10 58 L*a*b* 13.68/ 28.38/ 15.17/ 28.43/ 11.93/ 2.41/0.24 0.56/−1.87 1.66/−0.54 0.44/−1.59 1.59/−0.31 Temperature measured ° C. 101 108 110 106.5 104.6 after heating with IR lamp for 10 min Example 6 7 8 9 transparent transparent transparent transparent floated soda- floated soda- floated soda- floated soda- Substrate Unit lime glass lime glass lime glass lime glass LAYER COMPOSITION Glass (glass # 2 (80 vol %) 1 (80 vol %) 2 (80 vol %) 1 (80 vol %) from table 1) Pigment (pigment # 3 (20 vol %) 4 (20 vol %) 4 (20 vol %) 5 (20 vol %) from table 2) Coating screen screen screen screen printing printing printing printing Medium Pasting ratio weight 10:2.5 10:3.7 10:2.5 10:3.1 (powder:organics) Screen mesh 77 77 77 43 Firing laboratory laboratory laboratory laboratory oven oven oven oven Firing conditions ° C./min 680/15 680/15 680/15 680/15 temperature/time PROPERTIES OF COATED SUBSTRATE - SINGLE PRINT Sclerometer test 10N ok ok ok ok Tightness against ok ok ok ok ingress of fluids Layer thickness 14.0 13.3 [±1 μm) Optical thickness 4.7 2.9 2.5 Gloss (60°) 15 84 82 L*a*b* (SCE; on color 29.4/ 10.01/ 14.69/ side; black background) 0.28/−1.51 1.87/−0.38 0.66/−2.41 Temperature measured ° C. 108.7 98.9 101.8 after heating with IR lamp for 10 min PROPERTIES OF COATED SUBSTRATE - DOUBLE PRINT Sclerometer test 10N ok ok ok ok Tightness against ok ok ok ok ingress of fluids Layer thickness 30.0 30.0 26.3 [±1 μm) Optical thickness 4.6 2.9 2.5 Gloss 4 65 58 L*a*b* 31.19/ 11.99/ 20.23/ 0.36/−1.21 1.52/−0.86 0.33/−2.78 Temperature measured ° C. 108.8 97.1 96.7 119 after heating with IR lamp for 10 min
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(37) Curve 5 represents the transmittance of comparative sample 9 and was applied using a screen with a mesh size of 43 threads per cm. Here, layer thickness was greater than that of the exemplary embodiments.
(38) It is apparent here that the exemplary embodiments exhibit a transmittance which is below the transmittance of the comparative example, in particular in the longer wavelengths range of 1500 nm and above. It has to be taken into account here that the layer thickness of the comparison sample was greater than the layer thickness of the exemplary embodiments. Therefore, it can be assumed that the difference in the transmittance values between the exemplary embodiments and the comparative example would be even more pronounced for layers of the same thickness. Furthermore, curves 60 to 63 reveal that the IR-reflecting pigment which is employed has a greater impact on transmittance than the glass composition of the glass matrix. The layers of transmittance profiles 60 and 61 differ in their glass composition, but they include the same pigment. The same applies to the layers of curves 62 and 63. Samples 60 and 62, on the other hand, have the same glass composition, but differ in the pigment that was used.
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(40) What becomes clear from
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(42) TABLE-US-00012 TABLE 4 Pigment composition of the layers shown in FIG. 5 Percentage of Percentage of First IR- first IR second IR reflecting pigment in the Second IR pigment in the Sample pigment coating pigment coating 80 CI Brown 29-3 20 vol % — — (chromium iron oxide) 81 CI Brown 29-3 15 vol % CI Pigment Blue 5 vol % (chromium iron oxide) 86 (cobalt chromite blue-green spinel) 82 CI Brown 29-3 15 vol% CI Pigment Blue 5 vol % (chromium iron oxide) 36 (indium manganese yttrium oxide)
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(44) Sheets 8 and 9 have additional coatings 3, 4 on one or two of the surfaces of the glass substrate 1. In the present case, the outer sheet 8 has a two-layer coating on the side facing the interior of the oven, including a coating 3 comprising a transparent conductive oxide, and a decorative layer 4 deposited thereon. Decorative layer 4 is an enamel layer and contains a black or brown pigment in a glass matrix. Layer 4 functions as a purely decorative layer, backscattering of the heat radiation emanating from the oven's interior is only or almost exclusively caused by the oxide layer 3. The intermediate sheet 9 has an oxide layer 3 on both sides thereof, for increasing the backscattering of heat radiation into the oven's interior.
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(46) In a preferred embodiment, the substrate material consists of a silicate glass (SiO.sub.2 content >40 wt %). Advantageously, a float glass sheet made of commercially available soda-lime glass is used as the substrate, here. Such soda-lime glass sheets are available in different qualities, depending on the iron content. Most preferably, the soda-lime glass sheet is thermally toughened. In a further preferred embodiment, the float glass sheet is made of borosilicate glass, such as, for example, float glass types BOROFLOAT® 3.3, or BOROFLOAT® 4.0 from SCHOTT AG.
(47) The exemplary embodiment shown in
(48) Measurements have revealed that a substrate coated according to the invention is outstandingly suitable for use as the outer glass sheet of an oven door that comprises a plurality of glass sheets. For this purpose, a substrate coated accordingly was installed in an oven as the outer glass sheet, and the surface temperature was determined on the outer surface of the glass sheet (
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(52) Once the respective sheets had been installed, the oven was brought to an operating temperature of 246° C. or 468° C., respectively, and the temperature was determined at several points on the outer surface of the outer glass sheet of the oven.
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(57) Curve 11 represents the comparative example shown in
(58) The raster pattern has a diameter of 1 mm (small holes) with a total degree of coverage of the layer of 64%, and a diameter of 2 mm (big holes) with a total degree of coverage of the layer of 67%. The reference door has a raster pattern with a diameter of 1.5 mm and a total degree of coverage of the layer of 63%
(59) Table 5 shows the layer compositions of the exemplary embodiments according to curves 12, 13, 14, 15, 18 and 19. Within the viewing area, the glass sheets have a dot pattern with round non-coated areas, also referred to as holes below. Dot raster patterns or dot patterns with different hole sizes were used.
(60) In the dot raster patterns with small holes, the non-coated areas, i.e. the holes in the coating, have a diameter of 1 mm. In this design variant, the outer surface of the glass sheet with the coating has a degree of coverage of 64%.
(61) In the case of dot raster patterns with large holes in the dot raster pattern, the holes or non-coated areas in the dot raster pattern have a diameter of 2 mm. Here, the outer surface of the glass sheet has a degree of coverage of 67%.
(62) In
(63) TABLE-US-00013 TABLE 5 Exemplary/comparative examples for the temperature measurements of FIGS. 16 and 17 Example SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5 SAMPLE 9 SAMPLE 10 transparent transparent transparent transparent transparent transparent transparent floated soda- floated soda- floated soda- floated soda- floated soda- floated soda- floated soda- Substrate Unit lime glass lime glass lime glass lime glass lime glass lime glass lime glass LAYER COMPOSITION Glass (glass # 2 (80 vol %) 2 (60 vol %) 2 (70 vol %) 2 (80 vol %) 2 (70 vol %) 2 (82.5 vol %) 2 (82.5 vol %) from table 1) Pigment (pigment # 4 (20 vol %) 4 (40 vol %) 4 (30 vol %) 3 (20 vol %) 3 (30 vol %) 4 (17.5 vol %) 3 (17.5 vol %) from table 2) Coating screen screen screen screen screen screen screen printing printing printing printing printing printing printing Medium Pasting ratio wt % 10:3.1 10:3.1 10:3.1 10:3.1 10:3.1 10:3.1 10:3.1 (powder:organics) Viscosity (immersion-type cPoise 12,000 not 10,000 11,000 11,000 13,000 11,000 rotational viscometer) measured Screen mesh 77 77 77 77 77 77 77 Firing tempering tempering tempering tempering tempering tempering tempering furnace furnace furnace furnace furnace furnace furnace PROPERTIES OF COATED SUBSTRATE - SINGLE PRINT Sclerometer test 10N ok not ok (limit) ok (limit) ok ok (limit) ok ok Layer thickness [+/−1 μm) 15.0 14.0 14.5 15.5 11.0 17.0 16.0 Optical thickness 2.6 3.2 3.1 2.8 3.6 2.1 2.5 Gloss (60°) 11 3 14 2 L*a*b* (SCE; 25.6/ 8.04/ 11.2/ 25.8/ 10.1/ 28.6/ 26.9/ on glass side) 0.43/0.73 0.35/0.97 0.08/0.71 0.37/1.04 0.1/1.07 0.05/−0.48 0.12/−0.14 Temperature (Tmax) ° F. small holes: not big holes: big holes: big holes: big holes: measured after heating 155.8° F. measured 158.6° F. 159.7° F. 159.2° F. 159.0° F. for 180 min in oven big holes: test 162.7° F.
(64) For all samples, the temperature was measured in measuring area 15 (see
(65) From
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(67) The glass sheets of curves 12 and 19 differ in terms of the pigment content in the coating. Curve 12 represents sample 1 and curve 19 represents sample 3 from table 5. Surprisingly,
(68) TABLE-US-00014 TABLE 6 Temperatures of the embodiments shown in table 5, as determined in cooking mode (246° F.) and pyrolysis mode (875° F.) Sample 1 3 4 9 10 Standard door Temperature measured near 105° F. — — 106° F. 100° F. 106° F. the edge after heating for 180 minutes at 475° F./246° C. Temperature measured in 101° F. — — 103° F. 96° F. 104° F. the center of the glass sheet after heating for 180 minutes at 475° F./246° C. Temperature measured near 142° F. 139° F. 140° F. 140° F. 139° F. 146° F. the edge after heating for 180 minutes at 875° F./468° C. Temperature measured in 147° F. 142° F. 146° F. 144° F. 146° F. 155° F. the center of the glass sheet after heating for 180 minutes at 875° F./468° C.
(69) Table 6 summarizes the results of the temperature measurements shown in
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(73) The pores may be of different size and shapes, i.e., more generally, are not limited by the example schematically illustrated here and need not be spherical.
(74) TABLE-US-00015 Pore former Pore size (μm) Pore shape CaCO.sub.3 5-30 roundish Sodium hydrogen 5-30 roundish phosphates Rice starch 0.1-5 elongated Potato starch 10-15 ovoid potato-shaped Wheat starch 2-10 grain-shaped
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(77) Curves 13, 14, and 15 (as samples 1, 9, 10 also measured in the form of a printed oven door, see above) correspond to temperature profiles of exemplary embodiments in which the IR-reflecting coating is largely free of pores, and curves 34 to 37 are temperature profiles of embodiments with porous IR-reflective coatings.
(78) The individual exemplary embodiments are characterized in more detail in Table 7.
(79) TABLE-US-00016 TABLE 7 Characterization of the samples shown in FIGS. 22 and 23 Blowing Type of T.sub.max (° C.) Optical density L*a*b* (SCE; Pigment agent blowing after 1 h (glass side (coated side Gloss Sclerometer Sidolin test Curve (vol %) (vol %) agent at 450° C. facing upwards) facing upwards) (60°) (10N) (porosity) 13 20 0 N/A 47.6 2.6 34.63/0.45/−3.71 18.5 ok very good 14 17.5 0 N/A 46.9 2.1 36.04/0.44/−4.09 55.9 ok very good 34 17.5 20 CaCO.sub.3 43.8 2.2 34.63/0.45/−3.71 4.0 ok good 35 17.5 10 CaCO.sub.3 43.2 2.6 31.58/0.49/−3.56 17.5 ok good 36 17.5 20 rice starch 45.7 2.1 21.38/0.6/−1.75 41.0 ok very good 37 17.5 10 rice starch 45.4 2.6 18.56/0.65/−1.95 50.5 ok very good
(80) Samples 13 and 14 correspond to the exemplary embodiments shown in
(81) From
(82) The manifestation of this positive effect for the maximum surface temperature of the glass sheet depends on the shape of the pores. The blowing agent used in samples 36 and 37 was rice starch, while CaCO.sub.3 was used in samples 34 and 35. When rice starch is used as a blowing agent, anisotropic pores with an ellipsoidal cross section will preferably be formed, while the use of CaCO.sub.3 as a blowing agent leads to largely spherical pores.
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(85) An excessive amount of blowing agents in the paste results in a formation of so many pores that they in part combine so that open pores are created. An indication of open pores is an uneven surface associated therewith. It is assumed here that closed pores promote IR reflectance.
(86) If the substrate is in the form of a transparent, non-volume-stained substrate, the barrier effect of the coating can, for example, be determined by a test in which a drop of a fluid medium such as water is applied to the coating and allowed to act for at least 10 seconds and is then wiped off, and the test is passed if the area of action of the drop is not discernable as such when the coating is viewed through the substrate.
(87) Such test procedures are generally known under the term visual inspection and are based on the relevant standards, such as DIN EN 1330-10, DIN 25435-2, and DIN EN 13018. In the present case, direct or indirect visual inspection by an inspecting person is preferred. In the case of direct visual inspection, the inspection is performed with a non-interrupted beam path between the eye of the inspecting person and the surface to be tested, whereas in the case of an indirect visual inspection, the beam path is interrupted by capturing the surface to be tested by suitable photo or video equipment. Furthermore, local visual inspection in compliance with DIN EN 13018 is preferred, which defines minimum illuminance, a distance to the surface to be tested, and a viewing angle of the inspecting person.
(88) The minimum illuminance employed for the inspection is at least 500 lx on the test surface from a distance of less than 600 mm. The viewing angle of the examiner is at least 30°. The examiner preferably satisfies the requirements set out in the relevant standards, such as DIN EN 13018 and EN 473.
(89) Such a test procedure is particularly preferred because it can be easily adapted to the respective fields of application of the coated glass or glass ceramic substrates. For example, the duration of exposure is usually chosen as a function of the considered fluid medium and may also be more than 10 seconds.
(90) For the purposes of the present disclosure, fluids preferably include liquids, in particular water, aqueous liquids, alcohols, liquids based on these liquids or liquids comprising these liquids, such as glass cleaning agents, and/or oils, and water vapor.
(91) A preferred procedure for carrying out a visual inspection by an inspecting person as explained above with the aim of determining water-tightness or moisture-tightness of a coating according to the present disclosure comprises the steps of: applying a liquid, in particular a drop thereof, onto a surface area of the coating of the substrate; allowing the liquid to act for a duration of 15 seconds; wiping off residual moisture of the liquid using a dry cloth; turning over the substrate so that the coating is disposed on the side of the substrate facing away from the inspecting person; and verifying, by visual inspection, whether a color change is recognizable in this area or in an area adjacent to this area, wherein
(92) a) the visual inspection is performed under daylight according to standard illuminant D65 or under lighting of an incandescent lamp, compact fluorescent lamp, fluorescent lamp, or light-emitting diode;
(93) b) illuminance is at least 500 lx at a distance of less than 600 mm from the coating, i.e. from the inspected area; and
(94) c) the viewing angle of the inspecting person is between 5° and 90°, preferably at least 30°, wherein when the coating is viewed through the substrate, the area of action of the drop is not disruptively noticeable and in particular not discernable as such.
(95) The visual inspection mentioned above, which is also referred to as a “Sidolin test” in the table above, comprises in particular the examination of whether a water mark and/or a water stain is visible from the side of the substrate opposite the coated side. In the test listed in the table above, glass cleaner was used as the test liquid.
(96) Here, a layer is characterized as very good, if it exhibits no color change on the front side nor on the rear side when inspected. A layer is characterized as good in the present case, if it exhibits no color change on the front side and shows a wipeable border on the rear side in the test. Another way of increasing IR reflectance of the coating is to increase layer thickness, for example by repeatedly applying the corresponding paste or suspension to the substrate.
(97)
(98) TABLE-US-00017 T.sub.max (° C.) Percentage Percentage after 1 h Optical density L*a*b* Sample Number of pigment of blowing Blowing of heating (glass side (coated side Gloss Sclerometer Sidolin test ID of prints [vol %] agent [vol %] agent used at 450° C. facing upwards) facing upwards) (60°) (10N) (porosity) 34 1 17.5 20 CaCO.sub.3 43.8 2.2 34.63/0.45/−3.71 4.0 ok good 34a 2 17.5 20 CaCO.sub.3 41.3 3.2 36.04/0.44/−4.09 1.4 ok good 36 1 17.5 20 rice starch 45.7 2.1 21.38/0.6/−1.75 41.0 ok very good 36a 2 17.5 20 rice starch 45.2 4.2 23.49/0.42/−2.15 35.4 ok very good 37 1 17.5 10 rice starch 45.4 2.6 18.56/0.65/−1.95 50.5 ok very good 37a 2 17.5 10 rice starch 44.9 4.7 19.86/0.40/−2.38 48.9 ok very good