Vehicle door latch apparatus

Abstract

A vehicle door latch apparatus has a latch that is engaged with a striker; a ratchet member rotatably supported by a ratchet shaft and that has a pawl portion, wherein the pawl portion is movable between a latch engaging position, where the pawl portion can face a full latch engaging portion of the latch, and a latch releasing position, where the pawl portion is not in contact with the full latch engaging portion, wherein release component force is generated in a latch releasing direction when latch return force is applied in a releasing direction at the latch engaging position, and the ratchet member is pushed out from the latch engaging position to the latch releasing position by the release component force; a ratchet restraint that is arranged on a side of the ratchet member and that can be moved about a pin between a block position and a release position.

Claims

1. A vehicle door latch apparatus comprising: a latch that is engaged with a striker and that is rotatable from an unlatched position to an over rotating position; a ratchet member that is rotatably supported by a ratchet shaft and that has a pawl portion, wherein the pawl portion is movable between a latch engaging position and a latch releasing position, the latch engaging position being where the pawl portion can face a half latch engaging portion of the latch, the latch releasing position being where the pawl portion is not in contact with the half latch engaging portion, wherein a release component force is generated in a latch releasing direction when a latch return force is applied in a releasing direction at the latch engaging position, and the ratchet member is pushed out from the latch engaging position to the latch releasing position by the release component force; and a ratchet restraint that is arranged on a side of the ratchet member and that can be moved about a pin between a block position and a release position, wherein at the block position, the ratchet restraint abuts against the ratchet member to prevent the ratchet member from moving from a latch engaging position to a latch disengaging position, the latch engaging position being where the ratchet member engages the latch and wherein at the release position, the ratchet restraint is detached from the ratchet member to allow the ratchet member to move from the latch engaging position to the latch disengaging position, wherein the ratchet member has a pawl lever, wherein the ratchet member has a base lever that is rotatably supported by the ratchet shaft, and the pawl lever is rotatably supported on the base lever by a connecting shaft, wherein the pawl lever is pressed against the base lever in a latch engaging direction by a resilient force of a ratchet spring, a coil portion of the ratchet spring is supported by the connecting shaft, one of spring legs of the ratchet spring is in contact with and engaged with the ratchet shaft, and the other is engaged with the pawl lever.

2. The vehicle door latch apparatus according to claim 1, wherein the ratchet restraint has a blocking surface, which is an arc surface whose center is positioned at the pin, and an inclined surface that extends contiguous with the blocking surface and whose radius from the pin gradually decreases, wherein the pawl lever is in contact with a full latch engaging portion on the latch when the ratchet restraint is at the block position and the base lever is at a restricted position where the base lever is in contact with the blocking surface of the ratchet restraint, and wherein the pawl lever can be disengaged from the full latch engaging portion on the latch by rotating about the connecting shaft in a latch disengaging direction while the base lever is rotated to slide from the blocking surface to the inclined surface of the ratchet restraint to a non-restricted position by the release component force.

3. The vehicle door latch apparatus according to claim 1, wherein the latch has the full latch engaging portion that is arranged together with the half latch engaging portion.

4. The vehicle door latch apparatus according to claim 1, wherein the ratchet restraint includes a cam biasing spring that biases the ratchet restraint from the release position toward the block position.

5. The vehicle door latch apparatus according to claim 2, wherein the ratchet restraint includes a cam biasing spring that biases the ratchet restraint from the release position toward the block position, and wherein the inclined surface of the ratchet restraint returns the base lever from the unrestricted position to the restricted position when the ratchet restraint is returned to the block position from the release position by resilient force of the cam biasing spring.

6. The vehicle door latch apparatus according to claim 1, wherein the ratchet restraint can be shifted between the block position and the release position by a manual release operation force.

7. The vehicle door latch apparatus according to claim 1, wherein the base lever includes a bifurcated portion, and the connecting shaft is arranged inside of the bifurcated portion such that a gap is formed between the bifurcated portion and the pole lever, the gap allowing the pawl lever to rotate relative to the base lever within a predetermined rotation angle.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a front view of the vehicle door latch apparatus of the present embodiment showing the unlatched state (the state in which the door is open);

(2) FIG. 2 is a front view of the vehicle door latch apparatus of the present embodiment showing the full-latched state (the state in which the door is closed);

(3) FIG. 3A is a view showing the door closing operation of the vehicle door latch apparatus of the present embodiment, wherein the latch is positioned at the half-latched position after rotation;

(4) FIG. 3B is a view showing the door closing operation of the vehicle door latch apparatus of the present embodiment, wherein the latch is positioned at the full-latched position after rotation;

(5) FIG. 3C is a view showing the door closing operation of the vehicle door latch apparatus of the present embodiment, wherein the latch is positioned at the over rotating position after rotation;

(6) FIG. 3D is a view showing the door closing operation of the vehicle door latch apparatus of the present embodiment, wherein the latch is returned to the full-latched position and engages the ratchet member;

(7) FIG. 4A is a view showing the door opening operation of the vehicle door latch apparatus of the present embodiment, wherein the ratchet restraint is at an early stage of rotation in the releasing direction;

(8) FIG. 4B is a view showing the door opening operation of the vehicle door latch apparatus of the present embodiment, wherein the ratchet member is bent at the maximum angle, and (C) shows that the ratchet member is disengaged from the latch;

(9) FIG. 4C is a view showing the door opening operation of the vehicle door latch apparatus of the present embodiment, wherein the ratchet member is disengaged from the latch;

(10) FIG. 4D is a view showing the door opening operation of the vehicle door latch apparatus of the present embodiment, wherein the ratchet restraint is rotated at the maximum angle in the releasing direction;

(11) FIG. 4E is a view showing the door opening operation of the vehicle door latch apparatus of the present embodiment, wherein the ratchet restraint is returned to the block position, where the ratchet member abuts against the outer circumference of the latch;

(12) FIG. 5 is an exploded perspective view of the ratchet member of the present embodiment;

(13) FIG. 6 is a longitudinal cross-sectional view of the ratchet member of the present embodiment, wherein the ratchet spring is shown by the imaginary line;

(14) FIG. 7 is a front view of the metallic plate of the base lever of the ratchet member of the present embodiment;

(15) FIG. 8 is a front view of the metallic plate of the pole lever of the ratchet member of the present embodiment;

(16) FIG. 9 is a front view of the metallic plate of the ratchet restraint of the present embodiment;

(17) FIG. 10 is an enlarged front view of the latch of the present embodiment;

(18) FIG. 11 is a front view showing the half latch state in which the pawl portion of the ratchet member is engaged with the half latch engaging portion of the latch of the present embodiment;

(19) FIG. 12 is a schematic diagram showing coupling means to couple the ratchet restraint to the door key cylinder in the present embodiment, and

(20) FIG. 13 is a view of a known example showing a conventional mechanism for reducing release operation force.

DESCRIPTION OF EMBODIMENTS

(21) The foregoing and other objects, features and advantages of the present application will become apparent from the following detailed description with reference to the accompanying drawings that illustrate the present application.

(22) The present embodiment (one embodiment of the present invention) will be explained with reference to the drawings. FIG. 1 shows the front view of vehicle door latch apparatus 10 in the unlatched state (the state in which the door is opened). Latch 13 is rotatably supported on base plate 11 of vehicle door latch apparatus 10 by latch shaft 12. Latch 13 is biased in the door opening direction (the releasing direction, or the counterclockwise direction) by latch spring 14 (shown by an arrow indicating the direction of resilience). Typically, base plate 11 is fixed to a vehicle door (not shown).

(23) Ratchet member 15 is rotatably supported on the lower part of base plate 11 by ratchet shaft 16. Ratchet member 15 is biased in the latch engaging direction by ratchet spring 17 (shown by an arrow indicating the direction of resilience). In the unlatched state shown in FIG. 1, pawl portion 15a of ratchet member 15 is in contact with outer circumference 13a of latch 13 due to the resilient force of ratchet spring 17.

(24) When the vehicle door is moved in the door closing direction, striker 18 that is fixed to the vehicle body (not shown) relatively enters horizontal striker entrance 11a that is formed in base plate 11 to abut against U-shaped striker engaging groove 13b of latch 13. Striker S then rotates latch 13 in the door closing direction (the full-latching direction, or the clockwise direction) against the resilient force of latch spring 14. Like typical well-known latches, latch 13 has half latch engaging portion 13c and full latch engaging portion 13d that are arranged on the outer circumference thereof.

(25) Latch 13 normally rotates from the unlatched position shown in FIG. 1 to the over rotating position shown in FIG. 3C through the half-latched position (FIG. 3A), where pawl portion 15a can be engaged with half latch engaging portion 13c, and through the full-latched position (FIG. 3B), where pawl portion 15a can be engaged with full latch engaging portion 13d. In FIG. 3C, pawl portion 15a is moved to the latch engaging position by the resilient force of ratchet spring 17.

(26) After rotating to the over rotating position, latch 13 is returned in the releasing direction (the counterclockwise direction) by the resilient force of latch spring 14 and by the repulsive force of a seal member (not shown) that is provided between the door and the vehicle body. Full latch engaging portion 13d of latch 13 then abuts against pawl portion 15a at the latch engaging position, as shown in FIG. 3D. The force that pushes back latch 13 in the releasing direction is referred to hereinafter as “latch return force” or “return force”. As explained above, FIGS. 3A to 3D show that the state changes in the order of FIG. 3A, FIG. 3B, FIG. 3C and FIG. 3D. In the following explanation, FIGS. 3A to 3D may be collectively referred to as FIG. 3.

(27) The return force that is transmitted from full latch engaging portion 13d to pawl portion 15a is largely received as main component force F1 by ratchet shaft 16, as will be described later, but part of the return force is set to act as release component force F2 in a direction in which ratchet member 15 is pushed out in the latch releasing direction (the direction opposite to the latch engaging direction).

(28) As shown in FIGS. 5 to 8, ratchet member 15 of the present embodiment is divided into base lever 19 and pole lever 20. Base lever 19 and pole lever 20 are both insert molded products each including metal plate 19a or 20a, which is a structural element, and resin cover 19b or 20b. Resin cover 19b is omitted in FIGS. 3A to 3D and in FIGS. 4A to 4E. Note that FIGS. 4A to 4E show that the state changes in the order of FIG. 4A, FIG. 4B, FIG. 4C, FIG. 4D and FIG. 4E. In the following explanation, FIGS. 4A to 4E may be collectively referred to as FIG. 4.

(29) The base portion of base lever 19 is rotatably supported by ratchet shaft 16, and the base portion of pole lever 20 is rotatably supported on the end portion of base lever 19 by connecting shaft 15b. In the present embodiment, connecting shaft 15b is formed integral with pole lever 20, and connecting shaft 15b is inserted into shaft hole 19c that is formed in resin cover 19b. Pawl portion 15a is formed in metal plate 20a of pole lever 20.

(30) Bifurcated portion 19d is formed at the end portion of metal plate 19a of base lever 19. Connecting shaft 15b of pole lever 20 is arranged inside of bifurcated portion 19d. Gap 24 that is formed between bifurcated portion 19d and pole lever 20 (see FIG. 6) allows pole lever 20 to rotate relative to base lever 19 within a predetermined rotation angle.

(31) As shown in FIG. 6, ratchet spring 17 is preferably made of a torsion coil spring. Center coil portion 17a is disposed around the outer circumference of connecting shaft 15b. One spring leg portion 17b is in contact with ratchet shaft 16, and the other spring leg portion 17c is in contact with pole lever 20. According to this spring arrangement, the resilient force of ratchet spring 17 does not substantially act on base lever 19, and the resilient force acts exclusively on bias pole lever 20 about connecting shaft 15b in the latch engaging direction.

(32) Ratchet member 15 has connecting shaft 15b that is arranged at an intermediate position in the length direction thereof and that rotatably supports base lever 19 and pole lever 20. Therefore, when release component force F2 is generated in ratchet member 15, release component force F2 that is directed in the latch releasing direction acts exclusively on connecting shaft 15b that is positioned at the intermediate position, to bend ratchet member 15 at the intermediate position, and disengages pawl portion 15a from full latch engaging portion 13d. Therefore, it is impossible for ratchet member 15 alone to keep latch 13 at the full-latched position.

(33) Ratchet restraint 21 is disposed in the vicinity of the side of ratchet member 15. Ratchet restraint 21 keeps ratchet member 15 engaged with latch 13 by preventing ratchet member 15 from moving in the latch releasing direction. Ratchet restraint 21 is rotatably supported on base plate 11 by pin 22. Ratchet restraint 21 is an insert molded product that includes metal plate 21a and resin cover 21b. Resin cover 21b is omitted in FIGS. 3A to 3D and in FIGS. 4A to 4E.

(34) Metallic plate 21a of ratchet restraint 21 is formed to be a rotating cam. On the outer circumference of metal plate 21a, arc-shaped blocking surface 21c whose center is positioned at pin 22 and inclined cam surface 21d that extends contiguous with blocking surface 21c are formed. Inclined cam surface 21d is a cam surface whose radius from pin 22 gradually decreases. Blocking surface 21c and inclined cam surface 21d abut against one of outer walls 19e of bifurcated portion 19d of metal plate 19a.

(35) Ratchet restraint 21 is rotatable between the block position shown in FIGS. 1 to 3 and the release position shown in FIG. 4D. The block position corresponds to the initial position of ratchet restraint 21. Ratchet restraint 21 is preferably biased from the release position towards the block position by the resilient force of cam biasing spring 23 (shown by an arrow indicating the direction of resilience). Manual release operation force from the door opening handle, a door key cylinder or the like, or electric release operation force from a power release mechanism is transmitted to ratchet restraint 21. Ratchet restraint 21 is rotated in the releasing direction from the block position to the release position by the manual or electric release operation force.

(36) When the release operation force is not exerted, ratchet restraint 21 is held at the block position that corresponds to the initial position by the resilient force of cam biasing spring 23. At the block position, blocking surface 21c of ratchet restraint 21 is located on an extension line along which connecting shaft 15b of ratchet member 15 is moved by release component force F2.

(37) In the door closed state in FIG. 2, outer wall 19e of base lever 19 is in contact with blocking surface 21c at the block position. Therefore, even if the latch returning force acting on latch 13 is transmitted to pawl portion 15a of ratchet member 15 via full latch engaging portion 13d, and release component force F2 to push ratchet member 15 (in particular, connecting shaft 15b) in the latch releasing direction is generated in ratchet member 15, outer wall 19e that is on the line of action of release component force F2 that acts on connecting shaft 15b faces and abuts against blocking surface 21c at the block position. Therefore, connecting shaft 15b is prevented from moving in the latch releasing direction, and is held where it is positioned. As a result, ratchet member 15 is not bent at the intermediate position, maintains the engagement between pawl portion 15a and full latch engaging portion 13d, and keeps the door closed. The position where outer wall 19e abuts against blocking surface 21c at the block position is the restricted position of base lever 19.

(38) In the door closed state in FIG. 2, when the manual release operation force or the electric release operation force is transmitted to ratchet restraint 21, ratchet restraint 21 is rotated in the releasing direction against the resilient force of cam biasing spring 23. FIG. 4 shows in detail how ratchet member 15 operates as ratchet restraint 21 is rotated in the releasing direction.

(39) When ratchet restraint 21 is rotated in the releasing direction, blocking surface 21c that faces and that is in contact with outer wall 19e moves out of the line of action of release component force F2 that acts on connecting shaft 15b. Then, base lever 19 (metallic plate 19a) rotates in the latch releasing direction such that it can move from the restricted position to the unrestricted position and such that connecting shaft 15b can move in the latch releasing direction along releasing component force F2. As a result, ratchet member 15 is bent at the intermediate position. Pawl portion 15a is flipped out of full latch engaging portion 13d in the latch releasing direction, and, as shown in FIG. 4D, latch 13 rotates in the releasing direction to open the door. The non-restricted position of base lever 19 is a position where connecting shaft 15b is moved in the latch releasing direction and where ratchet member 15 is bent at the intermediate position.

(40) After latch 13 is rotated in the latch releasing direction, the manual release operation force or the electric release operation force acting on ratchet restraint 21 is disconnected. Then, ratchet restraint 21 is rotated in the direction opposite to the latch releasing direction back to the block position by the resilient force of cam biasing spring 23. Inclined cam surface 21d that is rotated in the direction opposite to the releasing direction then presses outer wall 19e to return base lever 19 from the non-restricted position to the restricted position by pushing base lever 19 in the latch engaging direction. As shown in FIG. 4E, pawl portion 15a of ratchet member 15 then abuts against outer circumference 13a of latch 13 in order to restore the unlatched state shown in FIG. 1.

(41) In the door opened state shown in FIG. 1, outer wall 19e of base lever 19 is in contact with blocking surface 21c at the block position. Further, outer wall 19e continues to be in contact with blocking surface 21c until latch 13 reaches the over rotating position shown in FIG. 3D. In the meantime, pole lever 20 is independently movable in the latch engaging direction due to gap 24 that is formed between pole lever 20 and bifurcated portion 19d. Therefore, pole lever 20 is movable to the latch engaging position due to the resilient force of ratchet spring 17 even in the state shown in FIGS. 3A and 3B.

(42) When latch 13 is at the half-latched position shown in FIG. 3A, pawl lever 20 moves to the latch engaging position due to the resilient force of ratchet spring 17, and as shown in FIG. 11, pawl portion 15a of pawl lever 20 may be half-latched by engaging half latch engaging portion 13c. Even in this half latch state, ratchet restraint 21 holds ratchet member 15 at the latch engaged position, thereby prevents latch 13 from rotating in the releasing direction and avoids unexpected opening of the vehicle door.

(43) In the half latch state, pawl portion 15a can be disengaged from half latch engaging portion 13c by rotating latch 13 toward the full-latched position. By pushing out latch 13 toward the full-latched position, connecting slope 13e that is formed between half latch engaging portion 13c and full latch engaging portion 13d abuts against pole lever 20. Since gap 24 is formed between pole lever 20 and bifurcated portion 19d, pole lever 20 is then independently pushed out in the latch releasing direction, without rotating base lever 19, due to contact with connecting slope 13e. As a result, pawl portion 15a is disengaged from half latch engaging portion 13c.

(44) Therefore, in the configuration in which ratchet restraint 21 prevents ratchet member 15 from moving in the latch releasing direction, half latch engaging portion 13c and half latch engaging portion 13d can be arranged on the outer circumference of latch 13.

(45) When ratchet restraint 21 is mainly rotated by the power release mechanism, cam biasing spring 23 may be omitted. In this case, after rotating ratchet restraint 21 from the block position to the release position, the power release mechanism returns ratchet restraint 21 from the release position to the block position. In this control operation, it is possible to use rotational position control, such as a limit switch or a contact stopper, or time-controlled rotational position control. When the power release mechanism is used, it is also possible to rotate ratchet restraint 21 360 degrees from the block position and to stop ratchet restraint 21 again at the block position. This configuration is advantageous in terms of both the structural and control aspects because the rotation is limited to one direction. In the case of rotating ratchet restraint 21 360 degrees, in addition to inclined cam surface 21d that is detached from base lever 19 to allow base lever 19 to move to the non-restricted position, ratchet restraint 21 has an additional inclined cam surface that pushes base lever 19 back to the restricted position.

(46) An embodiment in which ratchet restraint 21 is connected to door key cylinder 25 is shown in FIG. 12. As shown in FIG. 12, arc-shaped slot 21e is formed in plastic cover 21b of ratchet restraint 21, and slot 21e is connected to pivoting link 26 of door key cylinders 25 via rod 27. Rod 27 is positioned at an intermediate part of slot 21e in the longitudinal direction thereof to provide a predetermined space on both sides. This enables ratchet restraint 21 to rotate between the block position and the release position without being affected by door key cylinder 25. Further, by using door key cylinder 25 to rotate pivoting link 26 from the neutral position in the releasing direction or in the returning direction and then to rotate pivoting link 26 back to the neutral position, it is possible to move ratchet restraint 21 to the release position or to the block position, respectively.

(47) Since electrical components, such as a power release mechanism that is coupled to ratchet restraint 21, cannot be completely free of electrical problems, it is desirable that ratchet restraint 21 be coupled both to the power release mechanism and to door key cylinder 25. By doing so, even if the power release mechanism becomes inoperable during operation, it is possible to rotate door key cylinder 25 in the releasing direction to move ratchet restraint 21 to the release position, thereby to move ratchet member 15 to the latch releasing position, and thereby to release latch 13 to make the vehicle door openable. In addition, since ratchet restraint 21 can be returned to the block position, which is the initial position, by rotating back door key cylinder 25 after the vehicle door is opened, the vehicle door can be stably closed next time.

(48) In the above description, the friction force between ratchet member 15 and ratchet restraint 21, which is generated when ratchet restraint 21 is rotated from the block position in FIG. 2 to the release position, can be effectively reduced, as compared to a conventional apparatus, and further reduction in the release operation force for rotating ratchet 21 can be expected.

(49) The latch returning force for latch 13 is transmitted as external force P1 from the contact point between full latch engaging portion 13d and pawl portion 15a to connecting shaft 15b, and is then transmitted as external force P2 from connecting shaft 15b to ratchet shaft 16. These external forces P1 and P2 are separated into main component force F1 and release component force F2.

(50) Pawl portion 15a may engage full latch engaging portion 13d either at a deep position or at a shallow position. Therefore, in a strict sense, the contact point of pawl portion 15a is different each time. Such variation of the contact point leads to the variation of the direction and the strength of external force P1 that is transmitted to connecting shaft 15b. The same applies to the direction of external force P2. As a result, main component force F1 and release component force F2 are variable.

(51) In order to avoid such variation, pawl portion 15a of the present embodiment is formed as an arc surface whose center is positioned at connecting shaft 15b. By forming pawl portion 15a as an arc surface, even if the position where pawl portion 15a engages full latch engaging portion 13d is shifted, external force P1 always acts on the axial center of connecting shaft 15b. As a result, the direction and the strength of external force P1 is stabilized, and a change in external force P2, main component force F1 and release component force F2 can be prevented. Since release component force F2 becomes constant, the contact pressure between ratchet restraint 21 and ratchet member 15 becomes constant, and the release operation force of ratchet restraint 21 stably acts on ratchet member 15.

(52) The latch returning force is transmitted to ratchet member 15 both from full latch engaging portion 13d and from half latch engaging portion 13c. Although some part of the above explanation only refers to the relationship between full latch engaging portion 13d and pawl portion 15a, the same applies to the relationship between half latch engaging portion 13c and pawl portion 15a.

LIST OF REFERENCE NUMERALS

(53) 10 Vehicle door latch apparatus 11 Base plate 11a Striker entrance 12 Latch shaft 13 Latch 13a Outer circumference 13b Striker engaging groove 13c Half latch engaging portion 13d Full latch engaging portion 13e Connecting slope 14 Latch spring 15 Ratchet member 15a Pawl portion 15b Connecting shaft 16 Ratchet shaft 17 Ratchet spring 17a Coil portion 17b Spring leg portion 17c Spring leg portion 18 Striker 19 Base lever 19a Metal plate 19b Resin cover 19c Shaft hole 19d Bifurcated portion 19e Outer wall 20 Pole lever 20a Metal plate 20b Resin cover 21 Ratchet restraint 21a Metal plate 21b Resin cover 21c Blocking surface 21d Inclined cam surface 21e Slot 22 Pin 23 Cam biasing spring 24 Gap 25 Door key cylinder 26 Pivoting link 27 Rod F1 Main component force F2 Release component force P1 External force P2 External force